PDF Service Manual Toyota PP13 Forklift - 499 KB
This service manual provides comprehensive maintenance and repair information for the Toyota Forklift model PP13.
It includes detailed instructions, specifications, and diagrams to assist technicians in servicing the machine.
Covering everything from routine maintenance to major overhauls, this manual is a crucial tool.
It helps ensure that all repairs are performed correctly and efficiently.
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--- Page 1 ---
Service Manual
GB
PP 13
Valid from serial number: 372000AA-
Order number: 201012-040
Issued: 2001-10-01 ITS
©TOYOTA Industrial Equipment Europe SARL Ancenis, France
--- Page 3 ---
General product information
C-code T-code Valid from serial number
675 372000AA-
Version Date Order number
001 2001-10-01 201012-040
12 TIEE Service Manual PP 13 Approved by: L-G Andersson
--- Page 4 ---
Maintenance, Lubrication schedule
Valid from serial number T-code C-code
372000AA- 675
Order number Date Version
201012-040 2001-10-01 001
I: Inspect, correct and replace if necessary. T: Tighten C: Clean L: Lubricate
M: Measure, correct if necessary
Pos. Work to carry out
no.
Interval in days/weeks/months - may vary due to 1d 1w 12 m 36 m
application
5400 Power system
5400.1 Cleaning and checking of mounting in chassis C/T1
5400.2 Re-tighten cable connections T1
5400.3 Check the contactor points on K10 and K30 I
5400.4 Check the movement of the contactors I
5400.5 Check the cable insulation I
5700 Electronic circuit board
5700.1 Check connectors and cables T1
6100. Hydraulic system
6100.1 Check hoses and connections for wear I
6100.2 Check hoses for wear and damage I
6100.3 Check the oil tank for cracks, leakage and damaged I
mountings
6100.4 Check that the oil level is correct I I
6100.5 Change the oil and clean the filter L5
6600. Lift cylinder
6600.1 Check for leakage I
6600.2 Check the mountings I
1 = The connections are re-tightened every 12 months.
2 = Retighten securing bolts to 45 Nm every 12 months.
3 = The drive gear is replaced when its diameter is < 235 mm.
Drive wheel bolts are retightened every 12 months to 20 Nm.
4 = Check for leakage when changing the grease for the first
time.
5 = The oil is changed and the filter cleaned for the first time after
12 months, and then every 24 months
TIEE Service Manual PP 13 Approved by: L-G Andersson 23
--- Page 5 ---
Drive unit/drive gear
C-code T-code Valid from serial number
2550 675 372000AA-
Version Date Order number
001 2001-10-01 201012-040
2.4 Brakes, Maintenance
In general the brakes require no maintenance when used in a
normal working environment. However, according to the chart for
preventive maintenance it is recommended that the brake discs
are regularly inspected with regard to wear.
2.5 Replacing the brake disc
The brake disc should be replaced when its overall thickness has
decreased to 5.5 mm.
• Disconnect the electrical cables routed to the brake.
• Loosen and remove the two securing bolts.
• Loosen the brake disc from the hub and check the wear. Re-
place the brake disc if the surface shows signs of uneven
wear.
• Assemble the brake again.
• Connect the electrical cables.
34 TIEE Service Manual PP 13 Approved by: L-G Andersson
--- Page 6 ---
Electrical systems
Valid from serial number T-code C-code
372000AA- 675 5000
Order number Date Version
201012-040 2001-10-01 001
3.6 Lowering the forks
• S10 closed.
• S41activated.
3.7 Horn
• S10 closed.
• S18 activated.
4 Error codes
4.1 Diagnosis and trouble shooting
The Status LED is dimmed under normal operating conditions
without faults. If the regulator discovers a fault, a single digit code
flashes until the fault is rectified, see the table below.
When a hand terminal is used in diagnostic mode for trouble
shooting, information regarding the diagnosis can be read off on
the terminal’s display, see the table below.
LED-code Hand terminal Description Possible cause
LCD-display
1 ¤ Logic failure #1 Problem with Logic or Electronic card failure
main contactor
1 ¤ Watch-dog Electronic card and/or
software failure
1 ¤ EEPROM KO EEPROM or Logic
problem
2 ¤¤ INCORRECT Starting sequence for ENABLE micro switch fused
START travel not correct or faulty
Operator starting sequence
error Wiring error
TIEE Service Manual PP 13 Approved by: L-G Andersson 45