PDF Repair Manual Manitou 65ELX 75ELX Work Platforms - 319 KB

This repair manual provides comprehensive service information for the Manitou 65ELX and 75ELX aerial work platforms.

It contains step-by-step procedures for diagnostics, disassembly, repair, and reassembly of all major systems.

Designed for qualified technicians, this manual is essential for keeping these platforms safe and fully operational.

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--- Page 1 ---
R


          BP 249 Z.I.
44158 ANCENIS CEDEX FRANCE
      TEL : 02 40 09 10 11


           YOUR DEALER


      REF : 547 322 EN (10 / 01)


    PLATFORMS
     65 EX
     75 EX
     REPAIR MANUAL

--- Page 3 ---
SPECIFICATIONS

                                                       65 EX
  SPECIFICATIONS
  - Working height                                             6,40 m
  - Height of platform                                         4,57 m
  - Height of the secured machine :                            1,97 m
         Rails retracted                                       Not applicable
  - Lifting capacity (evenly distributed)                      272 kg
           Capacity of the unwinding extension apron           113 kg
  - Platform dimensions
          With the apron extension                             0,76 x 1,68 m
          Rails                                                1,10 m
          Height of the foot board                             19,05 cm
          Length of the extended apron                         0,91 m
  - Total length                                               1,88 m
  - Total width                                                0,81 m
  - Base                                                       1,27 m
  - Track width                                                0,70 m
  - Turning radius
          Interior                                             3,81 cm
          Exterior                                             1,55 m
  - Ground clearance                                           72,90 cm
  - Weight of the machine (unloaded) (approx.)                 1236 kg
  - Total propulsion (proportional)
          Traction speed (platform raised)                     0-0,74 km/h
          Traction speed (platform lowered)                    0-3,38 km/h
  - Raising/lowering speed (approx.)                           17 seconds / 20 seconds
  - Maximum gradeability                                       25% / 14 degrees
  - Ground wheel pressure (max.)                               6,13 bar
  - Wind speed (max.)                                          0 km/h
  - Tyres dimensions - standard
          (Super Terra Grip -Pneumatic)                        355,6 x 114,3 mm
  - Pressure of tyres (except foam tyres)                      Not applicable
  - Wheel T-nut torque                                         102-115 Nm
  - Hydraulic pressure :
         Main circuit                                          190 bar
         Lifting circuit                                       131 bar
         Steering                                               62 bar
  - Capacity of hydraulic fluid tank                           11,36 litres
  - Fuel tank capacity                                         Not applicable
  - Electrical supply - voltage                                24 volts DC
  - Battery charger -    Input                                 240 volts ca, 50 Hz, 5,6 Amps
                         Output                                24 volts DC, 15 Amps progressive,
                                                               programmed stoppage
  - Batteries                                                  Four at 6 volts; 218 Amps/hours
                                                               for 20 hours
  - Electric motor                                             2,0 hp (1,49 kW) : 3000 rev/min


                                                         2

--- Page 4 ---
STEERING
                                                                DIRECTION
                                                                                                      BRAKES
                                                                                                      FREINS
       MA-2
                                               6       7

                                        MA -1


                 POMPE A MAIN
               HANDBRAKE  PUMP             F
                   DEFREINAGE                                                                                        M
                                                               G
                                                                                            J
                                                                       59 Bars                                               8
                                          E
                                                                                                                         0          MOTEUR DE
                                      1.0 GPM                                                                                       RIGHT WHEEL
                                                                                                                 L           9     ROUE DROITE
                                                                                                                                   MOTOR
                                                                                                      K              N
                                                                   H
                                                                                     I
                                                                                 103 Bars


                                 5
                                                                                                       P
                                                                                                                             10
                                       D                   B                                                                       MOTEUR DE
                                                                                                                                   LEFT WHEEL
                                                                                                                                  ROUE GAUCHE
                                                                                                                                   MOTOR
                                 4   0,34 Bars     C                                            R
MA-3                                                                                                                         11
                                                                                                165 Bars 75 EX
                                                                                                131 Bars 65 EX
                                 3
                                                                                                                             12
                                                                                 190 Bars


                                                                   1             2


         LIFTING
         LEVAGE


                                 A : Pressure limiter
                                 B : Elevation translation selector
                                 C : Manual repair
                                 D : Non-return valve
                                 E : Flow divider
                                 F : Steering system solenoid valve
                                 G : Steering system pressure limiter
                                 H : Brake solenoid valve
                                 I : Balancing valve
                                 J : Forward/reverse gear
                                 K : Retardation solenoid valve
                                 L : Flow regulator
                                 M : Anti-torque valve
                                 N : Flow divider
                                 O : Anti-torque valve
                                 P : Load holding valve


                                                                   1

--- Page 6 ---
24 V
                                               10A FUSE
                       SUPPLY
                                                                                              1       Variator supply
                                              TRANSLATION
                                                                                              2       Speed selection

                          STEERING
                                                                                              3       Maximum speed


     «DEAD MAN’S BRAKE» SAFETY HANDLE, SWITCH

                                                                                              4       Dead man’s brake
                    TRANSPORT/WORK
                   SWITCH (at 2 metres)
                                                                                              5       + 24V : High speed
                                                                                                      0V    : Low speed
                                                      MOTOR CONTACT

                                                             COIL                             6       Motor contactor coil


                                                                                              7       Lifting solenoid valve coil
                                                             COIL
          LIFTING
                                                           LIFTING COIL                       8

                                                                                              9       Manipulator control voltage
                                                                                                             input
                                                                                              2.7 k


                                                                                              10
                                          20 K ohms

                                                                                              11


                                                                                              12


 CONTROL BASE
LIFTING POSITION

                                                 N°2 PIN for SPEED SELECTION


                                                 N°4 PIN for DEAD MAN’S BRAKE


                                                  N°9 PIN (ACCELERATOR) control
                                                      voltage input manipulator


         5. 2m contact info
         7. Negative when the battery voltage > 18V (lifting cutout)
         9. 3.7/3.8V at neutral at manipulator output. Target is 0 volt in both directions.


                                 MICROMOS VARIATOR WIRING DETAILS

                                                       1

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