PDF Repair Manual CLAAS Arion 630 610 C - 1 MB

This diagnostics and repair manual is the ultimate guide for servicing the CLAAS Arion 630 and 610 C tractors.

It offers detailed, step-by-step instructions for troubleshooting, disassembly, and reassembly of all major components.

Professional technicians and experienced owners can use this manual to perform accurate repairs and keep their tractors running efficiently.

The guide includes wiring diagrams, specifications, and special tool requirements.

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--- Page 1 ---
E1
           HYDRAULIC SYSTEMS
                        E2
                     REAR LIFT
                         E3
                    SPOOL VALVES
                         E4
                      STEERING


Technical support           Chapter E – Diagnostics

Arion 630-610 C        00 1137 920 0 – 10.2008 publication

--- Page 3 ---
Hydraulic diagram

Localization of the components on the 98 L/min circuit


                                                                                                                                                                                                                                                                    3023


                                              6059
                                                                                                                                                                                                                                                                235 ± 10 bar
                                                                    6058         6003           6057     6003
                                                                                                                                                              11 bar                                                                                    7153                   7153
                                                                                                                                                                       5015    Y339-1            Y339-2
                                                                                                                                                                  1l

                               7143                                                                                                                                                                                                                             7031 7031


                                                                                                                                                                               Y339-3            Y339-4


                                                                                                                                                                                                                                                                   6009

                                                                                                                                             7087                              9051      9050            9052        9053


                                                                                                                       Y337           Y336
                                                                                                                                                                                                                                                                               7026
                                                                                                                                                                              Y327      Y328           Y335-1      Y335-2
                                                                                                                                                                                                                                                  170 ± 5 bar                  7042
                                                                                                         3112
                                                                                                                                                                       T

                                                                                        9010
                                               9055                                                                                                                                                 7163
                                                                                                                                                                                                   1,5 bar
           8036   6042                                                                                                                                                                             1,5 bar


                                                             7096             1027              11 bar                                                                                                                                     1026
                                                                              15 µ                       5016                                                                                                                       60 µ
                                                                                                    1l                                                                                                                                     60 µ
                                                                  3,5 bar

                                                                                               7032

                                                                                                                                                                                                                                                    Z102            1027              7096
                                                                                                                                                             1031                                                                                 2,4 bar           15 µ              3,5 bar
                                                                                                           Y338                                                                                                                                   2,4 bar           15 µ              3,5 bar


                                                                                                                  2,45 mm
                                                                                                           Y325
           9055                Y182
                                                                                                                  6,75 mm
                  7006                                                 7006                                Y105
                     195 ± 5 bar                           195 ± 5 bar                                                                                                                            7150       195 ± 5 bar
                                2027                  2027                                                        5,05 mm
                              14 cm³                  19 cm³
                              14 cm³                  19 cm³                                               Y1
                                                                                                                     2,05 mm   4050                                                                                                          Z184
                                                                                                                                                                                                                                             9 bar
                                                                                                                                                                                                                   7029
                                                                                                                                                                                                                  20 bar                     9 bar
                             Z183                                                                                 1,8 mm                                                                                          20 bar
                                                                                                                                                     7060
                                                                                                                                                     3 bar
                                       1013      150 µ                                                                                               3 bar
                                                                                                                                                                                               57156
                                                                                                                                                                                                 bar                                         2076                2018
                                                                                                                                                                4045                                                        7136
                                                                                                                                                    4045        3 mm                           5 bar                        5 bar
                                          1025                                                                                                                  3 mm                                                        5 bar          10 cm³                15 cm³


394msm0v                                                                                                                                                                                                                                                                                        Fig. 3


                                                         Arion 630-610 C – 10.2008 – GB                                     E1.5

--- Page 4 ---
Hydraulics 60 l/min

Operation


                                     9


                                                                                      10
                                             8


                            20 bar
                                                             5 bar
                                                                                                   12

                                         7
                                                 6

                                                                                                         5

                                                                                                        11


                                                     2                         4                         3


                                                                     1


394msm0s                                                                                                      Fig. 5


Description
  1 150 micron filter.                                                    7 Steering unit.
  2 15 cm³ pump.                                                          8 Oil cooler.
  3 19 cm³ pump.                                                          9 Transmission lubrication.
  4 10 cm³ pump.                                                         10 Spool valve unit.
  5 15 micron filter.                                                    11 Trailer brake valve.
  6 15 micron filter.                                                    12 Pressure balance.


This 60 l/min centre open circuit is characteristed by 3 hydraulic pumps.
A 19 cm³ pump supplies the braking valve followed by the auxiliary and linkage spool valves.
A 15 cm³ pump supplies first the steering unit, then the 20 bar services.
A 10 cm³ pump that continually lubricates the different transmission components.


                                                         Arion 630-610 C – 10.2008 – GB                      E1.15

--- Page 5 ---
Hydraulics 60 l/min

Torque settings
RH cover

                                 9 ± 1 daN.m

                                                                       2 daN.m


             2 daN.m


            12 daN.m


394msm0b                                                                          Fig. 16


LH cover


                                                    2 ± 0,5 daN.m


            12 daN.m


                                                                      4,5 daN.m


                                             1,8 daN.m      5 daN.m

394msm0c                                                                          Fig. 17


                         Arion 630-610 C – 10.2008 – GB                           E1.25

--- Page 6 ---
Hydraulics 98 l/min


                                                            9055b                               9010
                     8036       6042                                                                    11 bar
                                                                                                                 5016
                                                                                                            1l


                                                                                                       7032


                                                                                                                    Y338


                                                                                                                    Y325
                    9055a                    Y182


                                7006b                                             7006a                             Y105
                                   195 ± 5 bar                          195 ± 5 bar
                                              2027                  2027
                                            14 cm³                  19 cm³                                          Y1

                                           Z183

                                                     1013      150 µ


                                                        1025
394msm0x                                                                                                                        Fig. 25


Description
1013 Suction strainer, 150 µ.                                           9055a High pressure connector (14 cm³ pump).
1025 OIL SUMP.                                                          9055b High pressure connector (19 cm3 pump or 14 cm3 and 19
1027 15 micron high pressure filter.                                    cm3 coupled pumps).

2027 14 cm3 and 19 vm3 pumps.                                           Y1 4-wheel drive solenoid valve.
5016 Operating brake accumulator.                                       Y105 Differential lock solenoid valve.

6042 Brake valve.                                                       Y182 Solenoid valve for coupling the hydraulic pumps.

7006a 195 bar pressure restricter of the 19 cm3 pump.                   Y325 Rear power take-off solenoid.
7006b 195 bar pressure restricter of the 14 cm3 pump.                   Y338 Power take off brake solenoid valve.

7032 Circuit breaker valve of the conjunctor/breaker.                   Z183 Suction circuit pressure switch.

8036 Trailer hydraulic brake coupling.
9010 Piloting pressure tap.


                                                        Arion 630-610 C – 10.2008 – GB                                          E1.35

--- Page 7 ---
Hydraulics 98 l/min

This sheet may be copied and should be completed for each operation on the tractor. If it has to be returned to the
manufacturer's after sales department; the following must be included :

Tractor type :...........................................................................................................................................................................

The serial number :.................................................................................................................................................................

Total operating hours :............................................................................................................................................................

Date of operation : ..................................................................................................................................................................
Note : These values are given as an indication only.

Checking the control pressure

                                                                        Pressure on the "9010" plug                                            Measured value
                  Test conditions
             Oil temperature at 60°C
                                                                                                                        (bar)

 Engine at 2 300 rpm                                                                       21


Checking the accumulator rating pressure

                  Test conditions
                                                                                  Pressure (bar)                                           Measured value (bar)
             Oil temperature at 60°C

 Tester connected to the nitrogen
                                                                                           11
 chamber of the accumulator


                                                                         Arion 630-610 C – 10.2008 – GB                                                                           E1.45

--- Page 8 ---
60 and 98 l/min rear lifting

Checking the opening pressure of the rear
lifting “7150” shock valve
Test conditions:
– With the engine stopped.
– Connect a manual rating pump as shown in the picture.
– Apply pressure using the calibration pump and note the
opening pressure.
The opening pressure (A) is 190 ± 2 bars.
                                                                                7150


                                                                                       A


                                                                  326msm2z                 Fig. 10


                                               Arion 630-610 C – 11.2008 – GB              E2.9

--- Page 9 ---
Distributor on 60 and 98 l/min

Torque settings
                                                                                       0,3 daN.m


                                                                                              0,3 daN.m


                                                                                                          3 daN.m

                                                                  394msm0h                                          Fig. 4


Measurements and checks (60 l/min)
                                                                                      7006
Auixiliary spool valve supply pressure check
(19 cm³ pump)
Test conditions:
                                                                                                   9055
– Engine running at 2 300 rpm.
– Oil temperature at 60°C.

– Connect test set n° 00 0178 310 0 to the pressure
outlet “9055”.
In neutral (no actuation), pressure is 17 bars.
When operating the spool valve, the pressure must be
approximately 190 bar.
                                                                       HYDRO TESTER


                                                                  326msm3a                                          Fig. 5


                                               Arion 630-610 C – 10.2008 – GB                                       E3.5

--- Page 10 ---
E4
STEERING


Arion 630-610 C – 10.2008 – GB

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