PDF Parts Manual Yale ERC20-30AGF (E108) Forklift - 739 KB
Find the exact part you need for your Yale ERC20-30AGF forklift with this official parts manual.
It features exploded-view diagrams that clearly illustrate every component and assembly.
Using the correct part numbers is crucial for ordering replacements and ensuring a perfect fit, which keeps your forklift running smoothly and safely.
This manual is a must-have for any service department.
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--- Page 1 ---
PARTS MANUAL
ERC20-30AGF
(E108)
Yale Europe Materials Handling Limited
Flagship House, Reading Road North
Fleet, Hampshire GU13 8HR United Kingdom P/N 504250746
Telephone; +44 (0) 1252 810 261 © Yale Corp.
Telefax; +44 (0) 1252 770 702 10/2005
--- Page 3 ---
GENERAL INFORMATION
DESCRIPTION PAGE NO.
V
VALVE ATTACHING PARTS ............................................................................................................................... 6.10
W
WHEEL AND TIRE ............................................................................................................................................. 4.48
DRIVE ............................................................................................................................................................. 3.10
WIRE HARNESS
CONTACTOR HYDRAULIC
⇒S/N E108A-02263W .............................................................................................................................. 2.128
CONTACTOR HYDRAULIC DASH DISPLAY
PREMIUM TRUCK
⇒S/N E108A-02263W........................................................................................................................... 2.118
CONTROL VALVE SWITCH
S/N E108A-02264W⇒ .............................................................................................................................. 2.140
DASH DISPLAY ............................................................................................................................................ 2.120
ECONOMY TRUCK
⇒S/N E108A-02263W........................................................................................................................... 2.114
PREMIUM TRUCK
⇒S/N E108A-02263W........................................................................................................................... 2.112
⇒S/N E108A-02263W .............................................................................................................................. 2.142
FORWARD/REVERSE
POWER STEERING ON DEMAND
⇒S/N E108A-02263W........................................................................................................................... 2.110
WITHOUT ON-DEMAND STEERING
⇒S/N E108A-02263W........................................................................................................................... 2.108
LIGHT
12-VOLT
D/B 07/1998⇒ ....................................................................................................................................... 11.35
⇒D/B 07/1998 ....................................................................................................................................... 11.34
⇒D/B 11/1997........................................................................................................................................... 2.122
D/B 11/1997⇒ S/N E108A02263W........................................................................................................... 2.124
S/N E108A-02264W⇒ .............................................................................................................................. 2.138
MAIN
⇒D/B 11/1997........................................................................................................................................... 2.132
D/B 11/1997⇒ S/N E108A02263W........................................................................................................... 2.134
S/N E108A-02264W⇒ .............................................................................................................................. 2.136
SCR HYDRAULIC
⇒S/N E108A-02263W .............................................................................................................................. 2.130
STEERING MOTOR
D/B 11/1997⇒ S/N E108A02263W........................................................................................................... 2.126
SWITCH........................................................................................................................................................ 11.36
TRANSISTOR HYDRAULIC DASH DISPLAY
PREMIUM TRUCK
⇒S/N E108A-02263W........................................................................................................................... 2.116
vii
--- Page 4 ---
LIFT TRUCK
ITEM PART NO. DESCRIPTION QTY
1 .. . . . Fork (☞ Page 10.8, ☞ Page 10.10) ........................................................................ 2
2 .. . . . Load Backrest Extension (☞ Page 10.2) ................................................................. 1
3 .. . . . Mast-Two Stage Limited Free-Lift (☞ Page 7.2) ...................................................... 1
3 .. . . . Mast-Two Stage Full Free-Lift (☞ Page 9.2) ............................................................ 1
3 .. . . . Three Stage Full Free-Lift (☞ Page 8.2) .................................................................. 1
4 .. . . . Seat (☞ Page 1.4) ................................................................................................... 1
5 .. . . . Overhead Guard (☞ Page 1.22, ☞ Page 1.24, ☞ Page 1.26) ............................... 1
6 .. . . . Accelerator Pedal (☞ Page 1.8) .............................................................................. 1
7 .. . . . Cowl and Floor Plates (☞ Page 1.32, ☞ Page 1.36) .............................................. 1
8 .. . . . Counterweight (☞ Page 1.20) ................................................................................. 1
9 .. . . . Trail Axle (☞ Page 4.2) ............................................................................................ 1
10 .. . . . Drive Axle (☞ Page 3.2) .......................................................................................... 1
11 .. . . . Label (☞ Page 1.12) ................................................................................................ AR
1.3
--- Page 5 ---
ACCELERATOR PEDAL
ITEM PART NO. DESCRIPTION QTY
1 .. . . . Accelerator Pedal (Foot Directional Control Pedal) (☞ Page 1.14) ......................... 1
2 505966534 Bracket ...................................................................................................................... 1
3 505977519 Tube........................................................................................................................... 1
4 449001233 Capscrew................................................................................................................... 1
5 449021006 Washer ...................................................................................................................... 1
6 449022013 Lockwasher ............................................................................................................... 1
7 449015044 Nut ............................................................................................................................. 1
8 449001134 Capscrew................................................................................................................... 2
9 505977537 Pedal Stop ................................................................................................................. 2
10 501702904 Adhesive.................................................................................................................... AR
11 504228295 Switch ........................................................................................................................ 1
12 014862000 Screw......................................................................................................................... 4
13 016103200 Washer ...................................................................................................................... 4
14 502137903 Lockwasher ............................................................................................................... 4
15 504057758 Electrical Connector .................................................................................................. 1
16 014936000 Nut ............................................................................................................................. 4
17 900014292 Capscrew................................................................................................................... 2
18 449022016 Lockwasher ............................................................................................................... 7
19 449021001 Washer ...................................................................................................................... 5
20 449015014 Nut ............................................................................................................................. 8
21 505966556 Plate .......................................................................................................................... 1
22 505966574 Throttle Position Sensor ............................................................................................ 1
23 580010427 Insulator..................................................................................................................... 1
24 505974576 Spring ........................................................................................................................ 1
25 449001052 Capscrew................................................................................................................... 1
26 312850042 Strap Clamp............................................................................................................... 1
27 449001014 Capscrew................................................................................................................... 2
28 505974543 Accelerator Pedal (Forward/Reverse)........................................................................ 1
29 505974506 Pedal (Forward/Reverse)...................................................................................... 1
30 504228276 Bushing (Forward/Reverse).................................................................................. 2
31 505974595 Pin (Forward/Reverse) ......................................................................................... 1
32 504228259 Pad (Forward/Reverse) ........................................................................................ 1
1.13
--- Page 6 ---
OVERHEAD GUARD
(⇒D/B 08/1996)
ITEM PART NO. DESCRIPTION QTY
1 b 504241140 Overhead Guard (Standard Height) .......................................................................... 1
1 a 504241144 Overhead Guard (Standard Height) .......................................................................... 1
1 a 504241169 Overhead Guard (Raised Height).............................................................................. 1
1 b 504241171 Overhead Guard (Raised Height).............................................................................. 1
2 449021010 Washer ...................................................................................................................... 10
3 449022017 Lockwasher ............................................................................................................... 10
4 502565907 Capscrew................................................................................................................... 6
5 311321035 Capscrew................................................................................................................... 4
6 504241086 Plate .......................................................................................................................... 2
7 505977593 Bar ............................................................................................................................. 2
8 505977577 Screw......................................................................................................................... 2
FOOTNOTES:
a 1015 mm Battery Compartment
b 847 mm Battery Compartment
1.23
--- Page 7 ---
LATCH KIT
(OPTIONAL)
ITEM PART NO. DESCRIPTION QTY
504299752 Hood Latch Kit ........................................................................................................... 1
1 504299753 Knob..................................................................................................................... 1
2 504299754 Stand Off .............................................................................................................. 1
3 504290775 Nylon Block .......................................................................................................... 1
4 504290776 Rod....................................................................................................................... 1
5 520052897 Spring................................................................................................................... 1
6 720217903 Snap Ring ............................................................................................................ 2
7 518790609 Spacer.................................................................................................................. 1
8 016337000 Washer ................................................................................................................. 1
9 061277800 Washer ................................................................................................................. 1
10 015414900 Cotter Pin ............................................................................................................. 1
11 518790606 Spring ........................................................................................................................ 1
12 518803652 Rod End Pin .............................................................................................................. 1
13 518790609 Spacer ....................................................................................................................... 1
1.33
--- Page 8 ---
FRAME
(D/B 10/1999⇒)
ITEM PART NO. DESCRIPTION QTY
1 518803677 Nut ............................................................................................................................. 1
2 203144700 Capscrew................................................................................................................... 1
3 504241796 Plug ........................................................................................................................... 2
4 504224284 Cover ......................................................................................................................... 1
5 504241353 Floorplate .................................................................................................................. 1
6 524139122 Cowl........................................................................................................................... 1
7 504225227 Washer ...................................................................................................................... 2
8 449001296 Capscrew................................................................................................................... 2
9 449022017 Lockwasher ............................................................................................................... 2
10 449015029 Nut ............................................................................................................................. 2
11 449001302 Capscrew................................................................................................................... 2
12 449015044 Nut ............................................................................................................................. 14
13 449022013 Lockwasher ............................................................................................................... 14
14 504071785 Washer ...................................................................................................................... 8
15 502398906 Washer ...................................................................................................................... 4
16 500092902 Bolt ............................................................................................................................ 2
17 014936900 Nut ............................................................................................................................. 2
18 015026400 Lockwasher ............................................................................................................... 2
19 504226237 Washer ...................................................................................................................... 6
20 504261766 Floorplate .................................................................................................................. 1
21 504305726 Plate (LH) .................................................................................................................. 1
21 504305729 Plate (RH).................................................................................................................. 1
22 bd 504241280 Fender (LH) ............................................................................................................... 1
22 cd 504241282 Fender (LH) ............................................................................................................... 1
22 ad 504241284 Fender (LH) ............................................................................................................... 1
22 be 504244790 Fender (LH) ............................................................................................................... 1
22 ce 504244792 Fender (LH) ............................................................................................................... 1
22 ae 504244794 Fender (RH)............................................................................................................... 1
23 bd 504241274 Fender (RH)............................................................................................................... 1
23 cd 504241276 Fender (RH)............................................................................................................... 1
23 ad 504241278 Fender (RH)............................................................................................................... 1
23 be 504244795 Fender (RH)............................................................................................................... 1
23 ce 504244797 Fender (RH)............................................................................................................... 1
23 ae 504244799 Fender (RH)............................................................................................................... 1
24 b 518790635 Cover (Optional) ........................................................................................................ 1
24 c 518790663 Cover (Optional) ........................................................................................................ 1
24 a 580000767 Cover (Optional) ........................................................................................................ 1
25 504275796 Slip Resistant Tread................................................................................................... 1
26 504244764 Slip Resistant Tread................................................................................................... 1
27 504265776 Slip Resistant Tread................................................................................................... 1
28 504265777 Slip Resistant Tread................................................................................................... 1
29 580023101 Plate .......................................................................................................................... 1
30 580023103 Plate .......................................................................................................................... 1
31 580030948 Pin ............................................................................................................................. 2
32 015914700 Snap Ring.................................................................................................................. 2
33 520045578 Capscrew................................................................................................................... 2
34 518790687 Washer ...................................................................................................................... 2
35 449022013 Lockwasher ............................................................................................................... 2
36 449015044 Nut ............................................................................................................................. 2
37 504231232 Spacer ....................................................................................................................... 16
1.43
--- Page 10 ---
ELECTRICAL SYSTEM
(TRANSISTOR HYDRAULIC)
(⇒S/N E108A-02263W)
ITEM PART NO. DESCRIPTION QTY
1 502398908 Washer ...................................................................................................................... 1
2 504230279 Screw......................................................................................................................... 2
3 504230283 Insert ......................................................................................................................... 1
4 504230271 Nut ............................................................................................................................. 1
5 504231255 Horn........................................................................................................................... 1
6 518809686 Wire Harness............................................................................................................. 1
7 518793603 Strap .......................................................................................................................... 1
8 504226242 Washer ...................................................................................................................... 1
9 520044849 Hose .......................................................................................................................... 1
10 520044901 Power Cable Assembly.............................................................................................. 1
11 449001134 Capscrew................................................................................................................... 1
12 504230211 Insulator..................................................................................................................... 1
13 518798642 Terminal Block ........................................................................................................... 1
14 d 518798681 Wire Harness (Lights) (☞ Page 2.122) .................................................................... 1
14 e 580001622 Wire Harness (Lights) (☞ Page 2.124) .................................................................... 1
15 504070790 Strap Clamp............................................................................................................... AR
16 518803683 Tire and Wheel .......................................................................................................... 2
17 518793683 Wire Harness............................................................................................................. 1
18 518807623 Washer ...................................................................................................................... 2
19 449022022 Lockwasher ............................................................................................................... 2
20 937100902 Nut ............................................................................................................................. 2
21 058941300 Capscrew................................................................................................................... 1
22 015026400 Lockwasher ............................................................................................................... 2
23 014936900 Nut ............................................................................................................................. 1
24 504235279 Screw......................................................................................................................... 1
25 501702903 Sealant ...................................................................................................................... AR
26 518796664 Battery Connector (72 Volt) (☞ Page 2.90) ............................................................. 1
26 520044806 Battery Connector (72/80 Volt) (☞ Page 2.90) ........................................................ 1
26 518796638 Battery Connector (80 Volt) (☞ Page 2.90) ............................................................. 1
27 504226231 Switch ........................................................................................................................ 1
28 518793620 Wire Harness (Dash Display) (☞ Page 2.112) ........................................................ 1
28 520044904 Wire Harness (Dash Display) (☞ Page 2.112) ........................................................ 1
28 a 518793607 Wire Harness (Dash Display) (☞ Page 2.114) ........................................................ 1
28 b 520044902 Wire Harness (Dash Display) (☞ Page 2.114) ........................................................ 1
28 c 520048807 Wire Harness (Dash Display) (☞ Page 2.114) ........................................................ 1
28 518798685 Wire Harness (Dash Display) (☞ Page 2.120) ........................................................ 1
29 518793649 Wire Harness (Steering Motor) (☞ Page 2.126) ...................................................... 1
30 504249787 Power Cable Assembly.............................................................................................. 1
31 504249788 Power Cable Assembly.............................................................................................. 1
32 504249789 Power Cable Assembly.............................................................................................. 1
33 504249790 Power Cable Assembly.............................................................................................. 1
34 518793672 Power Cable .............................................................................................................. 1
35 518809674 Power Cable .............................................................................................................. 1
36 520043801 Wire Harness............................................................................................................. 1
37 449001134 Capscrew................................................................................................................... 1
38 518793632 Clamp ........................................................................................................................ 1
39 449022016 Lockwasher ............................................................................................................... 1
2.17
--- Page 11 ---
CONTROL PANEL
(CONTACTOR HYDRAULIC)
(⇒S/N E108A-02263W)
ITEM PART NO. DESCRIPTION QTY
1 504235284 Fuse (500 Amp)......................................................................................................... 1
2 504226299 Fuse (325 Amp)......................................................................................................... 1
3 518796606 Fuse (40 Amp)........................................................................................................... 1
4 518790675 Plate .......................................................................................................................... 1
5 518797674 Wire Harness............................................................................................................. 1
6 449007040 Screw......................................................................................................................... 2
7 940004903 Washer ...................................................................................................................... 2
8 502632901 Screw......................................................................................................................... 3