PDF Parts Manual Toro 4045 Directional Drill - 486 KB

Access the complete parts manual for the Toro 4045 Directional Drill.

This document is indispensable for ordering replacement parts and understanding the assembly of your machine.

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--- Page 1 ---
Form No. 3383-771 Rev B


                             4045 Directional Drill
                             Model No. 23825β€”Serial No. 313000001 and Up


Register at www.Toro.com.
Original Instructions (EN)                                                 *3383-771* B

--- Page 3 ---
Track Assembly (continued)
  Ref.     Part Number Qty. Description                      Ref.   Part Number Qty. Description
   1       127-0929       1 RH Track Pod ASM                 19:4   125-6139      1 Decal-Lift/Tie Down
  1:2      125-6694       1 Decal-Tie Down                    20    127-0960      2 Idler ASM
  1:3      125-6108       1 Decal-Warning, Thrown            20:1   AU32GB2410-03 1 Sprocket-Idler
                            Objects                          20:2   AUH748111     2 Bearing
  1:4      125-6139       1 Decal-Lift/Tie Down              20:3   AU8HS11032    2 Seal-Shaft
   2       AU8GB85017 2 Planetary Gearbox ASM                 21    103-0357      32 Washer
   3       AU30DD2424-03  2 Sprocket-Track Drive, 27T         22    328-25        12 Screw-HH
   4       AU814-14045 24 Screw-HH                            23    32128-45      12 Locknut-Flange
   5       AU30DD2434 12 Roller-Track                         24    AU426-1224    4 Bolt
   6       AU814-16040 24 Screw-HH                            25    94-6031       6 Fitting-HYD
   7       AU32GB2413-03  2 Cover-Access Hole                25:1   237-30        1 O-Ring
   8       AU814-14030 24 Screw-HH                            27    340-159       1 Fitting-HYD, 90 DEG
    9      AU8CF90032     4 Bearing-Thrust                   27:1   237-22         2 O-Ring
   10      AU32GB2412 2 Tensioner-Track                       28                   4 Slider-Tensioner, Track
                                                                    AU32GB2408-03
  10:1     AU109951       1 Seal-U ●                                                 Drive
  10:2     AU109952       1 Seal-Wiper ●                      29    AU32GB2409 2 Pin-Axle
   11      AU426-832      8 Bolt                              30    AU8CP31631 2 Pin-Slotted, Spring
   12      AU32GB2414 2 Track-Rubber                          31    127-3875       4 Fitting-Straight
   15      AU30-807L-1059 2 Seal-O Ring                      31:1   237-30         1 O-Ring
   16      AU30-807L-1060 2 Valve-Grease                      32    127-3874       2 Fitting-Straight
   17      3256-24        4 Washer-Flat                      32:1   237-22         1 O-Ring
   18      323-43         4 Screw-HH                          33    127-3873       2 Fitting-Straight
   19      127-0928       1 LH Track Pod ASM                 33:1   237-21         1 O-Ring
  19:2     125-6108       1 Decal-Warning, Thrown             34    302-2          2 Fitting-Grease
                            Objects
  19:3     125-6694       1 Decal-Tie Down


● Not illustrated


                                                        11                                              3383-771B

--- Page 4 ---
Engine Assembly (continued)
Ref.   Part Number Qty. Description                    Ref.   Part Number Qty. Description
 1     AU119802     4 Washer                            19    127-5254     1 Fuel Filter ASM
 2     AU117690     2 Isolator-Mount, Universal         20    AU123748     1 Fitting-Reducer
 3     AU116259-03 1 Mount-Engine, Front (RH)          20:1   AU121717     1 Seal-Fitting, Fuel
 4     AU129519     1 Engine-Qsb4, Tier 4I              21    127-3870     1 Fitting-Elbow, 90
 5     AU117688-03 1 Mount-Engine, Front (LH)           22    127-5252     1 Fitting-Fuel
 6     AU100347     8 Screw-HHF                         23    33105-035    2 Screw-HHF
 7     AU117984     2 Spacer-Isolator                   24    AU130496-03 1 Plate-Mounting, Filter
 8     AU100368     2 Screw-Flange                      30    AU122422     1 Hose-Drain, Oil
 9     AU100529     2 Nut-HHF                           31    127-0881     1 Head-Filter, Oil
 10    AU130260-03 1 Mount-Engine                       32    127-0880     1 Filter-Oil
 11    AU130261-03 1 Mount-Engine                       33    127-0882     1 Fitting-Oil
 12    33105-040    4 Screw-HHF                         34    127-0883     1 Fitting-Oil
 13    103-9511     6 Nut-Lock, NI                      35    127-0884     1 Hose-Oil
 14    AU426-1296   1 Screw-HH                          36    127-0885     1 Hose-Oil
 15    120-7252     1 Nut-Lock                          37    33104-020    4 Screw-HHF
 16    AU121717     1 Seal-Fitting, Fuel                38    33104-025    2 Screw-HHF
 17    AU120770     1 Fitting-Reducer                   39    104-3082     2 Nut-Lock, HHF
 18    354-93       1 Fitting-Elbow, 90                 41    2412-129     1 Clamp-Hose


                                                  21                                            3383-771B

--- Page 5 ---
Planetary, Rod Guide and
                  Stakedown Cage Assembly (continued)
Ref.   Part Number Qty. Description                     Ref.   Part Number Qty. Description
 1     AU123409      2 Plate-Shim, Bushing Guide         23    AU8SR16001 4 Ring-Retaining, E-Type
 2     AU115589-03 2 Guide-Rod, Lower                    24    AU32GB7509-03 2 Spacer-Tube
 3     AU119095      4 Bushing-Guide, Rod                25    AU8HC25036 2 HYD Cylinder ASM
 4     AU115588-03 2 Guide-Rod, Upper                    26    AU32GB7522 4 Pin-Bar
 5     33106-030     8 Screw-HHF                         27    3272-15       8 Pin-Cotter
 6     125-6512      1 Stakedown Cage ASM                28    302-57        2 Fitting-Grease
 7     AU122462-03 1 Plate-Guard                         29    340-18        4 Fitting-HYD, 90 DEG
 8     AU100862      3 Nut-U                            29:1   237-79        1 O-Ring
 9     33104-035     3 Screw-HHF                        29:2   237-22        1 O-Ring
 10    33104-030     11 Screw-HHF                        30    340-130       4 Fitting-Elbow, 90
 11    104-3082      11 Nut-Lock, HHF                   30:1   237-22        1 O-Ring
 12    AU124995-03 2 Plate-Mount, Stakedown             30:2   237-80        1 O-Ring
 13    AU122788-03 2 Bracket ASM                         31    AU8CL21704    2 Clamp-Half (Set Of 2)
 14    AU100357       4 Screw-HHF                        32    AU8CL21201    2 Plate-Cover, Twin
 15    115-1115       4 Nut-Lock, HHF                    33    122-0144      2 Work Light ASM
 16    125-6520-03    2 Stakedown                        34    2412-138      1 R-Clamp
 17    AU8GB80063 2 Planetary Gearbox ASM                35    127-0897      4 Pin-Lynch
 18    AU8HM24048 2 HYD Motor ASM                        36    AU864-12040 8 Screw-HSH
 19    AU32GB7527-03  2 Retainer                         37    322-6         2 Screw-HH
 20    33104-080     16 Screw-HHF                        38    3253-7        8 Washer-Lock
 21    AU32GB7526-03
                      2 Coupler-Auger Drive,             39    103-9511      16 Nut-Lock, NI
                        Stakedown
22     AU32GB7507 2 Pin-Bar, Auger Coupler


                                                   31                                            3383-771B

--- Page 6 ---
Front Wrench Assembly (continued)
  Ref.     Part Number Qty. Description                  Ref.   Part Number Qty. Description
   1       AU123857-03 2 Bracket-Mounting, Wrench         19    AU32GB6226 1 Pin-Retaining
   2       AU123858-03 2 Bracket-Mounting, Wrench         20    33106-030     6 Screw-HHF
   3       AU123875-03 4 Shim-Plate, Wrench               21    AU116939      4 HYD Cylinder ASM
   4       AU123846-03 4 Shim-Plate, Wrench              21:1   AU118200      1 Seal Kit ●
   5       AU123860     2 Pin-Wrench                      22    AU32GB6010-03 4 Bushing-Cylinder
   6       AU123859     4 Spring-Compression              23    AU119049      4 Holder-Die, Wrench
   7       AU100348     4 Screw-HHF                       24    AU119046-03 8 Retainer-Die, Wrench
   8       AU100364     8 Screw-Flange                    25    98-5828       16 Screw-HSH
   9       AU100529     8 Nut-HHF                         26    AU305643      8 Tong-Die
   11      130-4505-03  1 Front Wrench ASM                27    AU8HC10007 1 HYD Cylinder ASM
   12      125-6514-03  1 Rear-Wrench                     28    340-2         8 Fitting-HYD, Straight
   13      AU119038-03 2 Guide-Wrench                    28:1   237-22         1 O-Ring
   14      93-8752      8 Screw-HSH                      28:2   237-42         1 O-Ring
   15      302-57       6 Fitting-Grease                  29    AU126449       2 Fitting-Orifice
   16      AU495-81269 4 Washer-Flat                      30    340-115        4 Fitting-Tee, Swivel Nut
   17      AU119056     4 Pin-W/Flag                     30:1   237-22         2 O-Ring
   18      AU32GB6225 1 Pin-Retainng


● Not illustrated


                                                    41                                               3383-771B

--- Page 7 ---
Front Hood Assembly No. AU115517 (continued)
  Ref.    Part Number Qty. Description                   Ref.    Part Number Qty. Description
   1      AU118730     1 Hinge-Hood, Front               6:1:2   130-4496     1 Screen-Hood, Front
   2      127-0955     1 Foam-Hood, Reflective            6:2    114-0990     1 Decal
   3      AU104854     2 Handle-Grab                      6:3    125-6133     1 Decal
   4      33104-020    4 Screw-HHF                         7     AU123306-03 1 Plate-Catch, Hood
   5      AU121776     1 Guide-Hood, Front                 8     AU123307-03 1 Plate-Catch, Hood
   6      127-0936     1 Front Hood And Decal ASM          9     104-8301     6 Nut-Flange, NI
  6:1                  1 Hood-Front ●                     10     127-5303     1 Seal-Bulb


● Not serviced separately


                                                    51                                               3383-771B

--- Page 9 ---
9 Section and 4 Spool Hydraulic Valve Assembly (continued)
Ref.   Part Number Qty. Description                  Ref.   Part Number Qty. Description
 1     AU111494     1 9 Section HYD Valve ASM         14    AU100315     2 Screw-Flange, Metric
 2     3256-24      7 Washer-Flat                     15    81-0130      4 Nut-Flange, NI
 3     323-6        7 Screw-HH                        16    108-5687     1 Fitting-Elbow, 90
 4     AU112767     3 Fitting-Straight               16:1   237-79       1 O-Ring
4:1    237-21       1 O-Ring                         16:2   237-21       1 O-Ring
4:2    237-42       1 O-Ring                          18    AU8HV80159 1 4 Spool HYD Valve ASM
 5     354-77       1 Fitting-Quick                   19    340-6        2 Fitting-HYD, Straight
5:1    237-78       1 O-Ring                         19:1   237-30       1 O-Ring
 6     340-4        2 Fitting-HYD, Straight          19:2   237-80       1 O-Ring
6:1    237-30       1 O-Ring                          20    340-133      8 Adapter ASM
6:2    237-79       1 O-Ring                         20:1   237-79       1 O-Ring
 7     94-6031      1 Fitting-HYD                    20:2   237-21       1 O-Ring
7:1    237-30       1 O-Ring                          21    AU121543-03 1 Bracket-Valve, Shuttle
 8     340-104      1 Fitting-HYD, Tee                22    125-4467     1 Valve-Solenoid
8:1    237-30       2 O-Ring                          23    340-82       6 Adapter ASM
 9     340-98       2 Fitting-HYD, 90 DEG            23:1   237-42       1 O-Ring
9:1    237-79       1 O-Ring                         23:2   237-21       1 O-Ring
9:2    237-30       1 O-Ring                          24    33103-050    2 Screw-HHF
 10    340-2        6 Fitting-HYD, Straight           25    AU8OAA0406 2 Fitting-Straight
10:1   237-22       1 O-Ring                         25:1   237-21       1 O-Ring
10:2   237-42       1 O-Ring                         25:2   237-42       1 O-Ring
 11    340-1        9 Fitting-HYD, Straight          25:3   340-78       1 Nut-Lock
11:1   237-21       1 O-Ring                          26    AU270083     2 Valve-Shuttle, Load
11:2   237-42       1 O-Ring                          27    AU8SA60404   2 Fitting-Straight
 12    340-151      6 Fitting-HYD                     28    125-6579     2 Transducer-6000Psi
12:1   237-75       2 O-Ring                          29    340-78       2 Nut-Lock
 13    AU112323     1 HYD Flow Divider Valve          30    3256-55      2 Washer-Flat
                        ASM


                                                61                                          3383-771B

--- Page 10 ---
Travel Pendant Assembly No. 125-1629 (continued)
Ref.   Part Number Qty. Description                  Ref.   Part Number Qty. Description
 1     125-1612     1 Enclosure-Handheld              12    104-7201     1 Nut-HF
 2     125-1636     1 Plate-Joystick                  13    125-1616     1 Switch-Momentary
 3     125-1641     1 Decal-Travel Pendant            14    125-1592     1 Switch-Push Button
 4     125-1643     1 Gasket-Enclosure                15    125-1621     1 Decal-Operator Presence
 5     125-1619     2 Seal-Switch                     16    125-1622     1 Decal-Emergency Stop
 6     125-1615     1 Switch                          17    125-1609     1 Gasket-Handle, Inner
 7     125-1611     1 Switch                          18    125-1610     1 Gasket-Handle, Outter
 8     125-1590     1 Joystick                        19    125-1606     1 Cable-Travel Pendant
 9     125-1630     4 Screw-PPH                       20    32160-404    1 Plug-Connetor
 10    T0002-8729   1 Magnet-Ceramic, Encased         21    125-1632     1 Grip-Cord
 11    120-9678     1 Screw-HHF                       22    125-1625     1 Coupler


                                                71                                           3383-771B

--- Page 11 ---
Operator Control Assembly (continued)
Ref.   Part Number Qty. Description                     Ref.   Part Number Qty. Description
 1     121-6592     1 Switch-Start, Green Button         11    AU8EO21406 1 Lens-Dome, Fluted Amber
 2     33103-030    2 Screw-HHF                                                 (Type T2)
 3     AU103384     1 Display-Dp600,                    12     122-0224     3 Lamp-Led
                        Unprogrammed                    13     AU8EP46103   1 Button-Push, Red
 4     AU113662     2 Switch-Rocker, 2 Pole                                     Mushroom
                        (On/Off)                         14    AU8EP47613   1 Joystick-Carriage
 5     AU113664     1 Switch-Rocker, 2 Pole              15    121-6585     1 Harness-Wire, Operator
                        (On)Off(On)                     15:7   32180-043    1 Resistor-120 Ohm
 6     AU113665     2 Switch-Rocker, 1 Pole              16    130-4454     1 Long Range Exit Side
                        (On)Off/On(Off)                                         Lockout Kit
 7     AU117962     1 Joystick-Modified (Left           16:1   130-4455     1 Handheld-Lockout
                        Hand)                           16:2   130-4456     1 Base Unit-Lockout
 8     AU8EO21401 3 Type T-2 Socket ASM                 16:3   130-4462     1 Antenna-Lockout
 9     AU8EO21402 1 Lens-Dome, Fluted Red                17    81-0130      2 Nut-Flange, NI
                        (Type T-2)                       18    1-3153       4 Screw-PRH, Slotted
10     AU8EO21403 1 Lens-Dome, Fluted Green              19    3296-52      4 Nut-Lock, NI
                        (Type T2)


                                                   81                                         3383-771B

--- Page 12 ---
3 Spool Valve Hydraulic Plumbing Assembly (continued)
Ref.   Part Number Qty. Description        Ref.   Part Number Qty. Description
 1     AU119767     1 Hose ASM-HYD          6     AU119772     1 Hose ASM-HYD
 2     AU119768     1 Hose ASM-HYD          7     AU119799     1 Hose ASM-HYD
 3     AU119769     1 Hose ASM-HYD          8     AU121093     1 Hose ASM-HYD
 4     AU119770     1 Hose ASM-HYD          9     3290-379     6 Tie-Cable
 5     AU119771     1 Hose ASM-HYD


                                      91                                         3383-771B

--- Page 13 ---
Hydraulic Pump Hose Assembly No. 3 (continued)
Ref.   Part Number Qty. Description         Ref.   Part Number Qty. Description
 1     AU120738     1 Hose ASM-HYD           6     AU126533     1 Hose ASM-HYD
 2     AU120740     2 Hose ASM-HYD           7     AU126534     1 Hose ASM-HYD
 3     AU120745     1 Hose ASM-HYD           8     AU120734     2 Hose ASM-HYD
 4     AU120746     1 Hose ASM-HYD           9     127-0862     1 Hose ASM-HYD
 5     AU126530     2 Hose ASM-HYD           10    3334-945     2 Tie-Cable


                                      101                                         3383-771B

--- Page 14 ---
Thrust Frame Hydraulic Hose Assembly No. 4 (continued)
Ref.   Part Number Qty. Description         Ref.   Part Number Qty. Description
 1     AU119797     1 Hose ASM-HYD           6     AU120766     1 Hose ASM-HYD
 2     AU120758     1 Hose ASM-HYD           7     AU120767     1 Hose ASM-HYD
 3     AU120759     1 Hose ASM-HYD           8     AU120768     1 Hose ASM-HYD
 4     AU120762     1 Hose ASM-HYD           9     3290-379     7 Tie-Cable
 5     AU120732     1 Hose ASM-HYD           10    AU112950     2 Protector-Hose, 4 Inch


                                      111                                            3383-771B

--- Page 15 ---
2 Inch Ball Valve Assembly No. AU6HV29033 (continued)
Ref.   Part Number Qty. Description                 Ref.   Part Number Qty. Description
 1     AU8HV29033 1 Water Shutoff Valve ASM          3     AU8EC92302 3 Terminal-Male
 2     AU8EC92203 1 Connector-Male, 3-Way            4     AU8EC92502 3 Seal
                        (Body Only)


                                              121                                         3383-771B

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