PDF Parts Manual Tadano TR 500E Hydraulic Crane - 2 MB
This parts manual is specifically for the Tadano TR 500E Hydraulic Crane, covering the 4-section boom and 2-jib configurations.
It provides meticulously detailed diagrams and part number lists, which are vital for accurate maintenance and repair.
Owning this manual ensures that you can quickly find and order the exact parts you need.
This is a must-have for any owner or technician working on the TR 500E crane.
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--- Page 1 ---
TR-500E-2-00202 4 BOOM + 2 JIB, 2M2D
PB1000248-01 HYDRAULIC PRESSURE GENERATING SYSTEM
PC1000188-00 OUTRIGGER SYSTEM
PD1000233-00 SWING SYSTEM
PE1000232-00 ELEVATING SYSTEM
PF1000219-01 WINCH SYSTEM
PG1000227-01 TELESCOPING SYSTEM
PH1000212-00 SAFETY DEVICES
PI1000254-01 HYDRAULIC DEVICES
PK1000241-01 FRAME
PL1000238-00 CONTROL DEVICES
PM1000032-01 LUBRICATION DEVICES
PN1000198-01 ELECTRIC EQUIPMENT
PO1000114-01 INDICATION PLATES
PQ1000074-02 DRIVING POWER GENERATING SYSTEM
PR1000047-00 DRIVING POWER TRANSMISSION SYSTEM
PS1000065-00 STEERING SYSTEM
PT1000055-00 BRAKE SYSTEM
PU1000047-00 SUSPENSION
PW1000097-02 ACCESSORIES & TOOLS
PX1000247-00 MOUNTING PARTS
PY1000216-01 OPTIONS
ASSEMBLY
000000
--- Page 3 ---
TR-500E-2-00202 4 BOOM + 2 JIB, 2M2D
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial N
1 36070800001 WINCH 2 545169
36070800002 WINCH 2 545170
2 36091380000 HOOK (SHEAVE 5PC'S) 1
3 36090870000 HOOK (AUX.,5.6TON) 1
4 36090990000 HOOK (SHEAVE 2PC'S) 1
5 37001800791 ROPE,WIRE 1
6 37001800800 ROPE,WIRE 1
7 (***********) SOCKET,ROPE 2
8 (***********) OPERATION SYSTEM, WINCH BRAKE 1
9 34310112000 BRAKE,WINCH 2
10 36060640001 BRAKE,WINCH (DISK) 2
11 (***********) OPE.ASSY,DRUM LOCK (OPTION) 1
12 (***********) OPERATION SYSTEM, CLUTCH 1
13 34310111000 ROLLER ASSY 2
15 (***********) PIPING,WINCH 1
16 (***********) PIPING,WINCH BRAKE 1
17 (***********) DETECTOR,DRUM ROTATION (MAIN.OPTION) 1
18 (***********) DETECTOR,DRUM ROTATION (AUX.OPTION) 1
19 36630620000 VALVE,CLUTCH 1
20 36672739510 JOINT,WINCH ROTARY 2
21 (***********) MOUNT,WINCH 1
22 36660480000 MOTOR,HYDRAULIC 2
23 36660500000 MOTOR,HYDRAULIC 2
24 36601060000 VALVE,RELIEF 1
25 36640010000 VALVE,SOLENOID 2
26 36621330000 VALVE,CHECK 1
27 36620080000 VALVE,CHECK 2
28 36600920000 VALVE,COUNTERBALANCE 2
29 36670900006 ACCUMULATOR 1
30 36680360000 GAUGE,PRESSURE 1
31 36601010000 VALVE,BRAKE (WINCH BRAKE) 2
32 36601290000 BOOSTER (WINCH BRAKE) 2
000005
--- Page 4 ---
TR-500E-2-00202 4 BOOM + 2 JIB, 2M2D
PL1000238-00 CONTROL DEVICES
1
5
4
2
6
3
--- Page 5 ---
TR-500E-2-00202 4 BOOM + 2 JIB, 2M2D
PR1000047-00 DRIVING POWER TRANSMISSION SYSTEM
30
2
21
29
28
27
4 5 6 7 8 9
10 11 12 13
25
27
22
17
23
24
1
14
19
26
20
18 3
23
24
16
15
--- Page 6 ---
TR-500E-2-00202 4 BOOM + 2 JIB, 2M2D
PX1000247-00 MOUNTING PARTS
9
8
5
6
1
3
2
7
4
--- Page 7 ---
TR-500E-2-00202 4 BOOM + 2 JIB, 2M2D
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks
1 19225103150 COVER (FRONT) 1
5 80602110400 RING,RITAINING 1 R40
6 19215103030 SEAL,OIL 1
8 80316030020 PLUG 1 PT1/8
9 19215103040 PLATE (SIDE A) 2
10 19215103050 PLATE (SIDE B) 2
11 19215103060 SEAL,SHAFT 4
12 19215103070 BEARING,NEEDLE 8
15 19215103090 RING,SQUARE 2
16 19215103100 SEAL,POCKET 12
18 19215103110 BOLT,STUD 8
19 90303071401 WASHER,PLAIN 8 14
20 90201501400 NUT 8 M14
24 19225103160 FRAME 1
25 91002801600 O-RING 2 1B P16
26 91002903000 O-RING 1 1B G30
27 90131510035 BOLT,HEXAGON SOCKET 2 M10X35
50 36650405010 PUMP ASSY (NO.1 35A) 1
60 36650855010 PUMP ASSY (NO.2/35A) 1
100 36650850000 PUMP,HYDRAULIC 1
000023
--- Page 8 ---
TR-500E-2-00202 4 BOOM + 2 JIB, 2M2D
PB1100237-00 PUMP,HYDRAULIC
100
81
--- Page 9 ---
TR-500E-2-00202 4 BOOM + 2 JIB, 2M2D
PB1220004-02 PIPING,DELIVERY
20 71
48 38
46
47
5121 1971
4218
15 16 17
3
4 22
2 43
44 2427
27 32
1 1 45 31 25
2 41
34 2627
39 12
11 9 23
30 28 12
1 29 12 3327
35
40 13
5 10
36
8 38 12
6 37
14 7 39 25
61 49
12
50
5556
51 13
53 54
52
--- Page 10 ---
TR-500E-2-00202 4 BOOM + 2 JIB, 2M2D
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks
1 37000906370 JOINT 1
2 37000508040 PLATE 1
3 90101212025 BOLT 6 M12X25
4 90302041201 WASHER,SPRING 6 12
5 91803600700 CLIP 8 D=55-70
6 37002502980 HOSE 1 L=975
7 37000906520 JOINT 1
8 91002804400 O-RING 2 1B P44
9 36620460000 VALVE,CHECK 1
10 37002501800 HOSE 1 L=375
11 80302090241 FITTING 1 KCO18-040N
12 91002801800 O-RING 1 1B P18
13 82100002019 CLAMP 2 WR40
14 32250000080 PLATE 2
15 90101208030 BOLT 2 M8X30
16 90302040801 WASHER,SPRING 2 8
17 37000514030 SUPPORT 1
18 34340141100 JOINT 1
19 80302010321 FITTING 2 KCT28-080N
20 37000702260 CLAMP ASSY 1
21 81408000341 PIPE,STEEL 2 M 28X3.1T
22 37002406940 HOSE 1 FH11/4
23 37002406950 HOSE 1 FH11/4
24 37002407070 HOSE 1 FH11/4
25 37002407080 HOSE 1 FH11/4
26 90101510030 BOLT 16 M10X30
27 82400000347 GROMMET 6 L=320
28 34340141300 SUPPORT 1 545152
34340141500 SUPPORT 1 545153
29 80316080080 PLUG 1 PT1/2
30 36630700000 VALVE,MANUAL CONTROL 1
31 81408000241 PIPE,STEEL 1 M 18X1.9T
32 80302010240 FITTING 1
33 90101210025 BOLT 2 M10X25
34 90302041001 WASHER,SPRING 2 10
000036
--- Page 11 ---
TR-500E-2-00202 4 BOOM + 2 JIB, 2M2D
PB1320461-00 VALVE,MANUAL CONTROL
3
244871
59 55 57 24 58
71 24 63 64 61 24 62
4 5
43 39 37 45 80 81 244871 98 94 64
24
61
36 38 35 3334 44
46 48
24
--- Page 12 ---
TR-500E-2-00202 4 BOOM + 2 JIB, 2M2D
PC1200341-00 PIPING,OUTRIGGER
12
10
1 16
15 18
17
7 1 1
9 29
8 27
1 30
28
42
7 43
11
8 46
3 27 17
6 18
12 11 28 12
538 19 45
4
23 47
1 20
13 22 24
1 27
21 11
14
28
23 11
36 24 26
25
35
19
2 37 20 31
39
40
44
32
33
34
43
41
42 60
41
--- Page 13 ---
TR-500E-2-00202 4 BOOM + 2 JIB, 2M2D
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Rem
313 36080155120 SPIDER 1
314 36080155130 PIN 4
315 36080155140 O-RING 2
316 36080155150 GEAR 1
317 80500006026 BEARING,BALL 1
318 36080155160 GEAR 1
319 36080155170 COVER,END 1
320 36080155180 BOLT 8 M16X130
322 80720106018 PIN,SPRING 3 6X18
323 36080155190 PIN 3
324 36080155200 GEAR 3
325 36080155210 BEARING,NEEDLE (NTN) 3
326 36080155220 WASHER 3
327 80601110200 RING,RITAINING 3 S20
328 36080155230 GEAR 1
329 36080155240 PIN 2
330 90103212040 BOLT 8
332 36080155250 GEAR 1
333 80601110380 RING,RITAINING 1 S38
336 36080155260 O-RING 1
337 90103210050 BOLT 2 M10X50
338 36080155270 WASHER 2
339 36080155280 WASHER 3
340 80165106010 SCREW,MACHINE 3 M6X10
400 36080180000 DRIVING UNIT,SWING 1
000046
--- Page 14 ---
TR-500E-2-00202 4 BOOM + 2 JIB, 2M2D
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks Pa
1 80720105040 PIN,SPRING 1 5X40
2 91302224000 BEARING,PLAIN 2
3 91684024000 PACKING 2
4 91002818500 O-RING 1 1B P185
5 36020430100 PISTON 1
6 36021391000 CYLINDER 1
7 36020430401 ROD 1
8 91002822500 O-RING 1 1B P225
9 44260181600 PLATE 1
10 36020430500 COVER,ROD 1
11 36020370300 COVER,HEAD 1
12 91251101850 RING,DAMPER 1
13 91694018500 PACKING 1
14 91410218501 RING,BACKUP 1
15 91001222000 O-RING 1 1A G220
16 91660018500 SEAL,DUST 1
17 80622001850 RING,RITAINING 1 SP185
18 91001114000 O-RING 2 1A P140
19 36020439520 END,ROD 1
20 90720008350 SCREW,SET 1 M8X35
21 91411222001 RING,BACKUP 2
23 82456101000 NIPPLE,GREASE 1 A-PT1/8 545143
32 37000400140 BEARING,PLAIN 2
35 90730010160 SCREW,SET 4 M10X16
41 80612112050 RING,RITAINING 1 AR205 545171
80612112000 RING,RITAINING 1 AR200 545172
52 36020020280 RETAINER 2
53 36020020290 BEARING,SPHERICAL 1
54 82100001412 TUBE,SPIRAL 1 M SE-12BK
55 82100000548 CONNECTOR 1
61 82100001155 CONNECTOR 1
90 36021409900 PACKING SET 1 185X240
100 36021399510 CYLINDER,ELEVATING 1
000051
--- Page 15 ---
TR-500E-2-00202 4 BOOM + 2 JIB, 2M2D
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks
71 80562100160 WASHER,PLAIN 1 AW16
72 36070805130 SUPPORT (SPRING) 1
73 36070805140 BOLT 1
74 36080235080 WASHER,SEAL 1 M16
100 36070800002 WINCH 1
000054
--- Page 16 ---
TR-500E-2-00202 4 BOOM + 2 JIB, 2M2D
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks Pages
1 37001800800 ROPE,WIRE 1
000059
--- Page 17 ---
TR-500E-2-00202 4 BOOM + 2 JIB, 2M2D
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks Pag
2 36060645011 LID (A) 1
3 36060645021 LID (B) 2
4 36060645031 PISTON 6
5 36060645140 SEAL,PISTON 6
6 36060645050 RING,BOOT 6
7 36060645062 BOOT (PISTON) 6
8 36700135070 SCREW (BLEEDER) 2
9 36700135080 CAP (BLEEDER) 2
10 36060645070 BOLT 12
11 36060645081 WASHER 12
13 36060645091 PAD ASSY 2
14 36060645101 PIN (ANCHOR) 4
15 36060645110 O-RING 8
16 36700135140 BOLT 4
18 36060645120 PAD KIT 1
19 36060645131 SEAL & BOOT KIT 1
20 36060645150 SEAL 3
50 36060640001 BRAKE,WINCH (DISK) 1
000064
--- Page 18 ---
TR-500E-2-00202 4 BOOM + 2 JIB, 2M2D
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks
64 80307030160 FITTING 1 KGA08-030N
65 14115209000 PACKING 1
66 37000601210 CLAMP 1
67 37000601510 CUSHION 2
68 37000300710 SLEEVE 3 12-8
69 90202201000 NUT 2 M10
70 37002407220 HOSE 3 L=450 545145
37002419090 HOSE 3 L=450 545146
71 34340422500 COVER 2
72 90101210025 BOLT 6 M10X25
73 90303071001 WASHER,PLAIN 6 10
74 34340422400 STOPPER 2
76 90303070801 WASHER,PLAIN 4 8
77 37000910690 JOINT 1
78 80306010060 NUT 1 KKN08-000N
79 80309010060 SLEEVE 1
80 36680360000 GAUGE,PRESSURE 1
81 80172304010 SCREW,MACHINE 4 M4X10
82 90302040401 WASHER,SPRING 4 4
83 90101208020 BOLT 4 M8X20
101 91002801100 O-RING 2 1B P11
102 91000521900 O-RING 4 AS568-219-1B
103 91000522200 O-RING 4 AS568-222-1B
000068
--- Page 19 ---
TR-500E-2-00202 4 BOOM + 2 JIB, 2M2D
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks Pa
1 36672739510 JOINT,WINCH ROTARY 1
000073
--- Page 20 ---
TR-500E-2-00202 4 BOOM + 2 JIB, 2M2D
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remark
1 34220109520 JIB,2 1
2 37000200540 PIN,SNAP 2 D=25
3 37000110590 PIN 2
4 33220000050 STOPPER 2
5 34220109510 JIB,1 1
6 34220103000 SUPPORT 1
7 37000112000 PIN 4
8 37000200010 PIN,SNAP 4
9 33220000060 PIN ASSY 1
10 33220000260 STOPPER 1
11 37001000240 SHEAVE ASSY 1
12 90101210016 BOLT 1 M10X16
13 90302041001 WASHER,SPRING 1 10
14 16511305000 PIN 1
15 16511311000 SPACER 2
17 33220000080 PLATE 16
18 37000112880 PIN 2
19 37000200040 PIN,SNAP 2
20 33220000070 LINK 2
21 37000300260 PLATE 4 T=0.6
22 37000300270 PLATE 4 T=1.0
23 37000300280 PLATE 4 T=2.0
24 37000109400 PIN 2
25 90303073901 WASHER,PLAIN 4 39
26 80136360070 PIN,SPLIT 8
27 37001000420 SHEAVE ASSY 1
28 80601110900 RING,RITAINING 1 S90
29 37000101580 PIN 1
30 37001100080 ROLLER ASSY 1
31 37000100450 PIN 1
32 80601110450 RING,RITAINING 2 S45
33 37002000010 PLATE,SLIDE 6
34 33220000110 PLATE 6 T=6
35 33220000120 SHIM 18 T=1
36 33220000130 SHIM 6 T=0.6
37 34220090100 SUPPORT 1
38 90101512022 BOLT 12 M12X22
39 90302041201 WASHER,SPRING 13 12
40 37000107780 PIN 1
41 80601110500 RING,RITAINING 2 S50
42 33220002180 SPACER 2
43 37001101170 ROLLER ASSY 1
44 37000100430 PIN 1
45 34220103101 SUPPORT 1
46 37000100570 PIN 1
47 33220000170 PLATE 1
48 34220103201 SUPPORT ASSY 1
49 33220000090 STOPPER 2
50 34220071000 SUPPORT 1
51 34220103400 SUPPORT ASSY 1
52 34220103600 SUPPORT 1
53 34220103700 SUPPORT 1
54 34220090800 SUPPORT 1
55 33220000220 STOPPER 1
56 90303074501 WASHER,PLAIN 4 45
57 37000100420 PIN 2 D=45,L=110
58 33220000270 STOPPER 2
59 33220033710 STOPPER 1
60 37000200010 PIN,SNAP 1
61 14117513000 PIN,SNAP 1
62 34220072000 STOPPER 2
72 14121851000 PIN (STOPPER) 1
73 16311309000 SPRING 1
000076
--- Page 21 ---
TR-500E-2-00202 4 BOOM + 2 JIB, 2M2D
PG1070291-02 REEL,HOSE
3837
36
37
8
35
16 17 37
41 38
31
34
5 32
7 13 34
33
4
15 53
11 1 18
19 2
20
10 14
6
12
9
11
4
3 4
3
--- Page 22 ---
TR-500E-2-00202 4 BOOM + 2 JIB, 2M2D
PG1130101-00 DETECTOR,BOOM LENGTH
100
4826
28
45 46 27
18
19 42
49
25
20
14
7
11
17 21
16
44 1343 12 9
15 8
10 34
2 24
3 29
23 6 33 5
1 4
41 32
--- Page 23 ---
TR-500E-2-00202 4 BOOM + 2 JIB, 2M2D
PH1060002-01 DETECTOR,OVER WIND (BOOM)
23
7
9
1
8
2
10
11 5
4
24 3
10
6
33
34
12
--- Page 24 ---
TR-500E-2-00202 4 BOOM + 2 JIB, 2M2D
PH1100003-02 DETECTOR,OVER FRONT AREA
31
1
3
4
21
1
3
7
6
5
2
--- Page 25 ---
TR-500E-2-00202 4 BOOM + 2 JIB, 2M2D
PH1250008-01 MOMENT LIMITER (AML-M1)
50
1
30
12 14
13
8
3
11
2
9
4
5
7
6
10
--- Page 26 ---
TR-500E-2-00202 4 BOOM + 2 JIB, 2M2D
PI1040004-01 CYLINDER,AIR
30
1 2 3 4 5 8 6 11 12 13 14 15 16
40
--- Page 27 ---
TR-500E-2-00202 4 BOOM + 2 JIB, 2M2D
PI1120002-01 VALVE,SOLENOID
10
1 3
2
4
18
1
27
25 12
27 13
16
29
31
36
35
26
15
31
32
24
22
31 30
28
15
17
--- Page 28 ---
TR-500E-2-00202 4 BOOM + 2 JIB, 2M2D
PI1120025-01 VALVE,SOLENOID
100
42 41
57
65 69 63
52 58 66 54 55 56 68 59 62 61 67 60
--- Page 29 ---
TR-500E-2-00202 4 BOOM + 2 JIB, 2M2D
PI1120135-05 VALVE,SOLENOID (NACHI)
100
55 66 19
57 64 26 59 6 65 54 53 21 5 25
--- Page 30 ---
TR-500E-2-00202 4 BOOM + 2 JIB, 2M2D
PI1140005-00 VALVE,CHECK
6
7
6
9 7
20 6
7
8
6
7
2
3
4
--- Page 31 ---