PDF Parts Manual Tadano TM-ZX500 Crane - 1 MB
This parts manual specifically covers the frame assembly of the Tadano TM-ZX500 crane.
It contains detailed diagrams and part numbers essential for repairs, maintenance, or rebuilds of the crane's frame.
Using this manual ensures you can accurately identify and source the correct structural components.
This is a critical resource for maintaining the integrity and safety of your crane.
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--- Page 1 ---
TM-ZX500 41050601274A FRAME
PB0000386-00 SYSTEM (ZX500SL,DOMESTIC)
ASSEMBLY
000000
--- Page 3 ---
TM-ZX500 41050601274A FRAME
PB1100314-00 PUMP,HYDRAULIC (52CC:R)
100
81
--- Page 4 ---
TM-ZX500 41050601274A FRAME
PB1380332-03 POWER SUPPLY (100V POWER SOURCE/1500W)
1
44 1 41
43 45
41 42 45 48
6 22
5
42 48
42 48
3 8 9
10
6
3 7 8
9
8 9
10 1 3 6
1 7 8
9 5 22
3
8 9
7 8 10
9
8 9 3
10
6
3 7 8
9
1
--- Page 5 ---
TM-ZX500 41050601274A FRAME
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No
1 33731351000 BLOCK 2 500X500,H=90
10 31506860000 BLOCK (2 PIECE SET:PLATE,500X500,H=90) 1
000013
--- Page 6 ---
TM-ZX500 41050601274A FRAME
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End)
1 36620990000 VALVE,PILOT CHECK 1
2 90172110035 BOLT,HEXAGON SOCKET 2 M10X35
3 90172110025 BOLT,HEXAGON SOCKET 4 M10X25
4 90302041001 WASHER,SPRING 4 10
5 36032650001 CYLINDER,JACK 1
11 36032651000 CYLINDER 1
12 80136363071 PIN,SPLIT 1 6.3X71
13 37001600000 NUT,CASTLE 1 M36
14 36032654000 ROD 1
15 91350207500 BEARING,PLAIN (WITH PACKINGX2) 1
16 91002803400 O-RING 1 1B P34
17 36032652000 PISTON 1
18 36030643000 COVER,ROD 1
19 91002907000 O-RING 1 1B G70
20 91694006000 PACKING 1
21 91410206002 RING,BACKUP 1
22 36010130030 WASHER 1
23 91660006000 SEAL,DUST 2
24 80622000600 RING,RITAINING 1 SP60
30 36032659900 PACKING SET 1 60X75
000018
--- Page 7 ---
TM-ZX500 41050601274A FRAME
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End)
1 36044301000 CYLINDER (RIGHT) 1
2 90201201800 NUT 1 M18
3 91100104000 SEAL,RING 1
4 36043560100 PISTON 1
5 36043652001 ROD 1
6 36041541000 COVER,ROD 1
7 91002803900 O-RING 1 1B P39
8 91694003000 PACKING 1
9 91411203001 RING,BACKUP 1
10 91660003001 SEAL,DUST 1
11 91002802000 O-RING 1 1B P20
40 36043569900 PACKING SET 1 30X40
100 36044300000 CYLINDER ASSY,EXTENSION (RIGHT) 1
000023
--- Page 8 ---
TM-ZX500 41050601274A FRAME
PE5020077-03 ELEC.ASSY
41
3
12 13
11
25 26
23 24 22
17 18
14
17 18
26 27 20
19
41
41
3
12 13
11
14
29
17 18
41
--- Page 9 ---
TM-ZX500 41050601274A FRAME
PE5021243-00 ELEC.ASSY (MAGNETIC DRUM ROTATION,PLUG)
3 4
3
1
--- Page 10 ---
TM-ZX500 41050601274A FRAME
PE5021335-00 ELEC.ASSY (POST)
3 4
2
5
1 5
1
5
5
1
--- Page 11 ---
TM-ZX500 41050601274A FRAME
PE5021349-01 ELEC.ASSY (SELF)
3
16
3
3
3
3 3 5
--- Page 12 ---
TM-ZX500 41050601274A FRAME
PE5021414-00 ELEC.ASSY
1 3
1 2
2
--- Page 13 ---
TM-ZX500 41050601274A FRAME
PF1020007-00 DRUM,WINCH (HARTYS)
20
5
3
4
1
9
8
2
--- Page 14 ---
TM-ZX500 41050601274A FRAME
PF1050274-00 HOOK (10TON)
50
12
11
8
7
6
5 14
21
--- Page 15 ---
TM-ZX500 41050601274A FRAME
PF1050342-02 HOOK (SELF, 3TONX2-PART LINE)
21 22
4 5 2 3 6 7
22
--- Page 16 ---
TM-ZX500 41050601274A FRAME
PF1400322-00 MOUNT,WINCH (3T SELF)
1
2
5
3
4
6
7
--- Page 17 ---
TM-ZX500 41050601274A FRAME
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks Pages
1 90203201400 NUT 2 M14
2 37000574030 PLATE 1
3 31477171100 GUIDE ASSY 1
4 90101214020 BOLT 1 M14X20
5 37000532240 PLATE 1
6 31471731600 PIN 1
7 90101214035 BOLT 1 M14X35
8 31477171500 SUPPORT 2
9 90302041401 WASHER,SPRING 1 14
10 37000303800 SPACER 1 L=48
11 37000304020 SPACER 1 L=6
32 80620210160 PIN,SNAP 1
33 31471731200 PIN 1
34 37001102960 ROLLER ASSY 1
35 80601110150 RING,RITAINING 2 15
36 80804035050 BUSH 2
37 31471731500 SHEAVE ASSY 2
38 80601110200 RING,RITAINING 2 S20
52 80516006004 BEARING,BALL 2
53 80602110420 RING,RITAINING 2 R42
61 31477171201 GUIDE 1
72 80516006002 BEARING,BALL 2
000069
--- Page 18 ---
TM-ZX500 41050601274A FRAME
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks Pages
100 31478092100 HARNESS 1
000074
--- Page 19 ---
TM-ZX500 41050601274A FRAME
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks Pages
100 31505222202 HARNESS 1
000079
--- Page 20 ---
TM-ZX500 41050601274A FRAME
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks Pages
10 31506121100 HARNESS 1
000084
--- Page 21 ---
TM-ZX500 41050601274A FRAME
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Rema
2 (***********) NAME PLATE ASSY 1
11 36090230000 HOOK (1-PART LINE ,OPTION) 1
12 (***********) NAME PLATE ASSY (0.49T) 1
000089
--- Page 22 ---
TM-ZX500 41050601274A FRAME
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks P
6 36611675010 SPRING 2
7 36611675020 O-RING 2 P12
8 36611675030 O-RING 2 P24
100 36611670000 VALVE,FLOW CONTROL 1
000094
--- Page 23 ---
TM-ZX500 41050601274A FRAME
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks
4 36671025020 GASKET 1
10 36672590000 FILTER,OIL (CARTRIDGE) 1
000099
--- Page 24 ---
TM-ZX500 41050601274A FRAME
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks P
1 36671635010 JOINT,SELF SEALING 1
2 36671635020 JOINT,SELF SEALING 1
10 36671630000 JOINT ASSY,SELF SEAL 1
000104
--- Page 25 ---
TM-ZX500 41050601274A FRAME
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks Pages
1 31701750100 SUPPORT 1
2 37000147840 PIN 1
3 80620210050 PIN,SNAP 1
4 37000165020 PIN 1
5 80136340020 PIN,SPLIT 1 4X20
7 31701580801 LEVER 1
8 31322224200 PLATE 1 L=1
9 31323330100 KNOB (BLACK) 1
000109
--- Page 26 ---
TM-ZX500 41050601274A FRAME
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks Pag
2 (***********) ELEC.ASSY (POST) 1 000
3 (***********) ELEC.ASSY (POST/LED) 1 000
000114
--- Page 27 ---
TM-ZX500 41050601274A FRAME
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks Pages
1 31616277100 SUPPORT 1
2 31616277200 SUPPORT 1
3 91850700101 CLAMP 2 L=208
4 91810130240 FASTENER 2
5 91810130250 FASTENER 13
000119
--- Page 28 ---
TM-ZX500 41050601274A FRAME
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No
1 31595761000 NAME PLATE ASSY (KNOB:U-LAYOUT) 1
4 (***********) NAME PLATE ASSY (TANK) 1
5 (***********) PLATE ASSY,NAME (HOOK) 1
6 (***********) NAME PLATE ASSY (OUTRIGGER CAUTION PLATE ETC.) 1
7 (***********) NAME PLATE ASSY (PERIODICAL VOLUNTARY INSPECTION) 1
8 31595753000 NAME PLATE ASSY (KNOB,SL JACK) 1
000124
--- Page 30 ---
TM-ZX500 41050601274A FRAME
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks Pages
1 31326430110 PLATE,NAME 1
000129
--- Page 31 ---
TM-ZX500 41050601274A FRAME
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks Pages
1 37002241820 PLATE,NAME 2
000134
--- Page 32 ---
TM-ZX500 41050601274A FRAME
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks
1 31506446100 PLATE,NAME 2
2 31506446200 PLATE,NAME 1
3 31611823200 PLATE,CAUTION 2
4 31506446400 PLATE,NAME 1
5 31393180100 REFLECTOR (RED) 4
6 31615754100 PLATE,NAME (BLUE) 4
7 37002213970 PLATE,NAME (MARKING) 2
8 37002240210 PLATE,CAUTION 2
9 37002240110 PLATE,CAUTION 2
000139
--- Page 33 ---
TM-ZX500 41050601274A FRAME
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End)
100 31595753000 NAME PLATE ASSY (KNOB,SL JACK) 1
000144
--- Page 34 ---
TM-ZX500 41050601274A FRAME
PO1014946-01 PLATE ASSY,NAME (POST)
2
2
--- Page 35 ---
TM-ZX500 41050601274A FRAME
PO5080301-00 OPE.ASSY,CONT.VALVE (ELEVATING,WINCH,TELESCOPING/TDN)
1
2
3
4
4
4
1
2
3
--- Page 36 ---
TM-ZX500 41050601274A FRAME
PO5270402-00 OUTRIGGER ASSY
1
2
6
4 72
3
5
3
34 33 35 31 36 38 37 39 40 32
60
--- Page 37 ---
TM-ZX500 41050601274A FRAME
PO5270462-00 OUTRIGGER ASSY (RIGHT)
2
100
1
6
4 7
5 17
3
4
28 25
28
5 17
27
26 6 7
27
22
21 25
24 20
23
24
8
21
20
19
9
10
12 13 13
11
12
25
18 15
41
16 17
14
--- Page 38 ---
TM-ZX500 41050601274A FRAME
PO5270470-00 OUTRIGGER ASSY (L=60,ST=1400/REVERSE L-TYPE)
2
4 5
3
1
--- Page 39 ---
TM-ZX500 41050601274A FRAME
PP5150037-00 PARTS ASSY,RADIO CONTROLLER
2
3
5
6
9
--- Page 40 ---
TM-ZX500 41050601274A FRAME
PP5200785-00 PERFORMANCE DATA (B)
2
1
1
--- Page 41 ---
TM-ZX500 41050601274A FRAME
PP6010511-00 PIPING ASSY (UPPER)
1
5
3 10
31
2 9
5 8
10
31
7
3 6
6
2 5
4
5 5
14
13
5
3 31
3
31
5
12
5
11
--- Page 42 ---
TM-ZX500 41050601274A FRAME
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks Pages
1 80430450250 JOINT 1 L R1/8-G1/8
2 80430410250 JOINT 1 S R1/8-G1/8
3 82100002006 CLAMP 2 WR10
4 90280200600 NUT,FLANGE 2 M6
5 37002474140 HOSE 1 L=950
6 91810130250 FASTENER 1
000187
--- Page 43 ---
TM-ZX500 41050601274A FRAME
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks
1 37002305850 BEARING,SWING 1
2 37001507220 BOLT 25 M20X85
3 37001510290 BOLT 10 M20X55
4 90171116045 BOLT 5 M16X45
5 90303501601 WASHER,PLAIN 5 16
6 36081760000 REDUCER,SWING SPEED 1
7 91001208500 O-RING 1 1A G85
8 90172112035 BOLT,HEXAGON SOCKET 2 M12X35
9 90302041201 WASHER,SPRING 2 12
10 36663950000 MOTOR,HYDRAULIC 1
11 37001507580 WASHER,PLAIN 31
12 82456101000 NIPPLE,GREASE 2 A-PT1/8
000192
--- Page 44 ---
TM-ZX500 41050601274A FRAME
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Re
1 (***********) PARTS ASSY,RADIO CONTROLLER 1
000197
--- Page 45 ---
TM-ZX500 41050601274A FRAME
PV5150054-00 VALVE ASSY,REMOTE CONTROL
3
119 118 120 131 131 126 108 105 109
425
116
432
129
130 114
115
104 102 103 107 106 110 111 112 117 113
--- Page 46 ---
TM-ZX500 41050601274A FRAME
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks
7 91001000800 O-RING 1 S8
8 36646865190 PISTON 1
9 91001102000 O-RING 1 1A P20
10 36648365110 FLANGE 1
11 91001002240 O-RING 1 S22.4
12 91650001400 SCRAPER 1
13 36645495210 SEAT,SPRING (RETURN) 2
14 36646865200 SPOOL (SUB) 1
15 36645845060 SPRING (RETURN) 1
16 36633365070 ADAPTER 1
17 36646865210 SPACER 1
18 36640625550 PLATE (D) 1
19 36645615250 C-BOLT 2 M5X25
20 36633365100 SEAL,OIL 1
21 36633365060 PLATE (B) 1
22 36645615260 C-BOLT 2 M5X8
23 12635101360 SPOOL 1
24 12635101190 SPRING 1
25 36633365090 CAP (CHECK VALVE) 1
27 91001002200 O-RING 2 S22
29 36740745140 SCREW,MACHINE 4 M4X12
30 91001100600 O-RING 5 1A P6
31 91002905500 O-RING 1 1B G55
51 36740855030 VALVE,SOLENOID (KIT) 2
100 36743410050 VALVE,CONTROL 1
000205
--- Page 47 ---
TM-ZX500 41050601274A FRAME
PY2000300-00 OPTION UNIT,2 (COMMON)
29
30
31
32
33
34
35
36
37
38
--- Page 48 ---
TM-ZX500 41050601274A FRAME
PZ0000000-00 ELEC.ASSY (UPPER/COMMON)
--- Page 49 ---
TM-ZX500 41050601274A FRAME
PZ0000000-00 PARTS ASSY,REMOTE CONTROL
--- Page 50 ---
TM-ZX500 41050601274A FRAME
PZ0000000-00 OUTRIGGER ASSY (L=590,ST=1400)
--- Page 51 ---
TM-ZX500 41050601274A FRAME
PZ0000000-00 OUTRIGGER ASSY (L=750,ST=1400)
--- Page 52 ---
TM-ZX500 41050601274A FRAME
PZ0000000-00 PIPING ASSY,OUTRIGGER (REVERSE L-TYPE)
--- Page 53 ---
TM-ZX500 41050601274A FRAME
PZ0000000-00 PIPING ASSY
--- Page 54 ---
TM-ZX500 41050601274A FRAME
PZ0000000-00 MOUNT ASSY (ACCELERATOR)
--- Page 55 ---
TM-ZX500 41050601274A FRAME
PZ0000000-00 PIPING ASSY (CRANE)
--- Page 56 ---
TM-ZX500 41050601274A FRAME
PZ0000000-00 HARNESS