PDF Parts Manual Tadano TM-ZX500 Crane - 992 KB
This is the official parts manual for the frame of the Tadano TM-ZX500 series crane.
It features detailed, exploded-view diagrams to help you identify every nut, bolt, and structural component.
Using this manual is the best way to ensure you are ordering the correct replacement parts for your crane's frame.
It is an indispensable tool for maintenance teams and repair shops.
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--- Page 1 ---
TM-ZX500 41050601123A FRAME
PB0000385-00 SYSTEM (ZX500,DOMESTIC)
ASSEMBLY
000000
--- Page 3 ---
TM-ZX500 41050601123A FRAME
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remark
81 36651645010 SEAL KIT 1
100 36654340000 PUMP,HYDRAULIC (52CC:R) 1
000004
--- Page 4 ---
TM-ZX500 41050601123A FRAME
PB1380332-03 POWER SUPPLY (100V POWER SOURCE/1500W)
17
17
1
20 18 19
3
18 19
1
20
18 19
51
1
21
12 13
14
15
16
11
54 55 52
2 61 53 54
55
60
15 16
4 56 57
--- Page 5 ---
TM-ZX500 41050601123A FRAME
PB5110004-00 BLOCK (4 PIECE SET:PLATE,500X500,H=90)
10
1
1
1
1
--- Page 6 ---
TM-ZX500 41050601123A FRAME
PC1030314-02 CYLINDER,JACK (STROKE 550)
3 31 4
1 2 5
--- Page 7 ---
TM-ZX500 41050601123A FRAME
PC5490027-00 COOLER ASSY,OIL
100
8
9
7
5 6
5
4
1 2 3
--- Page 8 ---
TM-ZX500 41050601123A FRAME
PD1010184-00 REDUCER,SWING SPEED
100
1
2
3
4
5
22
6
51
12
13
14
7 8
15
16 26
21
17
18
23
19
9 20
--- Page 9 ---
TM-ZX500 41050601123A FRAME
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remark
1 31501192100 SUPPORT 1
2 31501192200 PLATE 1
3 90186210016 BOLT,FLANGE 2 M10X16
4 31650690400 SUPPORT 1
5 90813108020 BOLT,WING 1 M8X20
6 90309331205 WASHER,CONICAL SPRING 2 L12
7 90303071201 WASHER,PLAIN 1 12
8 90236201200 NUT,CASTLE 1 2H M12
9 80136325025 PIN,SPLIT 1 2.5X25
10 31650690500 LEVER 1
11 82165700020 LAMP (ASSY ONLY) 1
12 90280201000 NUT,FLANGE 1 M10
13 90186206010 BOLT,FLANGE 1 M6X10
14 90280200600 NUT,FLANGE 1 M6
15 82401600504 CLAMP 3 D=4.5
16 91810130240 FASTENER 2
17 90813108016 BOLT,WING 2 M8X16
18 90302040801 WASHER,SPRING 2 8
19 42507690100 SUPPORT 1
20 90303070801 WASHER,PLAIN 2 8
21 31503072100 HARNESS 1
22 37002212770 PLATE,NAME (DC24V,0.1A) 1
000033
--- Page 10 ---
TM-ZX500 41050601123A FRAME
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks Pages
1 31361042300 PLUG 1
2 91810130250 FASTENER 2
000037
--- Page 11 ---
TM-ZX500 41050601123A FRAME
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks Page
1 82199100026 LAMP 1 24V 60W
2 31501292101 SUPPORT 1
3 37000588420 PLATE 1
4 90186210020 BOLT,FLANGE 2 M10X20
5 31473744700 HARNESS (L=1000) 2 00006
6 91850310305 CLAMP 4
7 91810130240 FASTENER 9
8 90288110020 NUT 2 M10
21 82100000054 BULB,LAMP 1 24V 60W
000042
--- Page 12 ---
TM-ZX500 41050601123A FRAME
PE5021343-00 ELEC.ASSY (R/J)
21
11
3
21
--- Page 13 ---
TM-ZX500 41050601123A FRAME
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End)
1 31659410101 HARNESS (CRANE) 1
2 31658912100 INDICATOR 2
3 31658770300 SWITCH ASSY 2
4 31659170400 SUPPORT 1
5 31659170500 SUPPORT 1
6 31658770600 SWITCH ASSY (EMERGENCY STOP) 2
7 90171110016 BOLT 3 M10X16
8 90302041001 WASHER,SPRING 3 10
9 90280200800 NUT,FLANGE 2 M8
10 90186208014 BOLT,FLANGE 8 M8X14
12 31657170700 SPEAKER (ASSY ONLY) 1
13 90186210020 BOLT,FLANGE 1 M10X20
16 90303070601 WASHER,PLAIN 1 6
17 90280200600 NUT,FLANGE 17 M6
18 91850100802 CLAMP 19
19 91850700101 CLAMP 12 L=208
20 91810130250 FASTENER 46
21 80192483006 SCREW,MACHINE 4 M3X6
22 36180350000 SENDER,THERMO 1
23 31659410300 SWITCH (S/W 2PC'S) 2
24 31350010240 HARNESS 1
25 31659180700 SUPPORT 2
26 90186206010 BOLT,FLANGE 8 M6X10
28 31659170700 SUPPORT 1
29 82400000702 CLIP 1
30 82108501440 SWITCH 2
32 31659410200 SUPPORT 1
51 31656011200 COVER 2
52 34354781710 RELAY (WITH BRACKET) 3
53 80197586012 SCREW,MACHINE 3 M6X12
54 90280200600 NUT,FLANGE 3 M6
55 37002227560 PLATE,NAME (BLACK) 13 D=16
91 31659171100 COVER 2
000050
--- Page 14 ---
TM-ZX500 41050601123A FRAME
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks Pages
1 31440250100 ROLLER ASSY 1
2 37000105740 PIN 2
3 80136332020 PIN,SPLIT 2 3.2X20
4 90303071001 WASHER,PLAIN 4 10
5 37001300000 SPRING 2
21 37001107470 ROLLER ASSY 2
22 37001108310 ROLLER ASSY 1
23 31440250300 PIN 1
24 31440250150 SUPPORT 1
25 31440150350 WASHER,PLAIN 2
26 90286001007 NUT 2 M10 P=1.25
31 80516006001 BEARING,BALL 4
43 80602110280 RING,RITAINING 2 R28
000055
--- Page 15 ---
TM-ZX500 41050601123A FRAME
PH1060491-01 DETECTOR,OVERWIND
2
5 6
4
1
2 3
2 3
4
5 6
9 8
--- Page 16 ---
TM-ZX500 41050601123A FRAME
PH5033592-00 HARNESS
1
--- Page 17 ---
TM-ZX500 41050601123A FRAME
PH5033871-00 HARNESS
100
--- Page 18 ---
TM-ZX500 41050601123A FRAME
PH5034439-00 HARNESS (CRANE)
100
1 1 2
--- Page 19 ---
TM-ZX500 41050601123A FRAME
PI1250160-02 VALVE,COUNTERBALANCE
50
6
5
8
14
13
4
12
9
14
8
10
11
13
13
12
--- Page 20 ---
TM-ZX500 41050601123A FRAME
PI5200001-00 INDICATOR
100
--- Page 21 ---
TM-ZX500 41050601123A FRAME
PK1130007-00 COVER,BEARING
1
2 3
4
--- Page 22 ---
TM-ZX500 41050601123A FRAME
PL1010863-00 OPE.ASSY,CONT.VALVE (REMOCON)
1
2
5
6
3
4
--- Page 23 ---
TM-ZX500 41050601123A FRAME
PL5020226-00 LAMP ASSY (BOOM/24V-20W)
2
3
--- Page 24 ---
TM-ZX500 41050601123A FRAME
PL5330004-00 LAMP
100
7
--- Page 25 ---
TM-ZX500 41050601123A FRAME
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks Pag
10 31501220100 CHARGER,BATTERY 1
000109
--- Page 27 ---
TM-ZX500 41050601123A FRAME
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks Pages
1 31595692010 PLATE,NAME 1
2 37002244310 PLATE,CAUTION 1
000114
--- Page 28 ---
TM-ZX500 41050601123A FRAME
PN5012097-01 NAME PLATE ASSY
1
1
2
1
2
2
--- Page 29 ---
TM-ZX500 41050601123A FRAME
PN5012126-00 NAME PLATE ASSY
1
1
1
--- Page 30 ---
TM-ZX500 41050601123A FRAME
PN5012194-00 NAME PLATE ASSY (NETIS/S-SIZE)
1
1
--- Page 31 ---
TM-ZX500 41050601123A FRAME
PO1012608-00 PLATE ASSY,NAME (POWER SUPPLY)
2
1
--- Page 32 ---
TM-ZX500 41050601123A FRAME
PO5080298-01 OPE.ASSY,CONT.VALVE (JACK,SWING)
3
2
4
4 1
--- Page 33 ---
TM-ZX500 41050601123A FRAME
PO5270445-00 OUTRIGGER ASSY (L=592)
3
4
2
1
--- Page 34 ---
TM-ZX500 41050601123A FRAME
PO5270450-00 OUTRIGGER ASSY (L=922,CASE:L=1250)
1
1
--- Page 35 ---
TM-ZX500 41050601123A FRAME
PO5290016-00 OUTRIGGER ASSY,REAR
13
13
12
11
15 11 12
13 15
1
2
1
--- Page 36 ---
TM-ZX500 41050601123A FRAME
PP5200770-00 PERFORMANCE DATA (B)
2
1
1
--- Page 37 ---
TM-ZX500 41050601123A FRAME
PP6010511-00 PIPING ASSY (UPPER)
1
5
3 10
31
2 9
5 8
10
31
7
3 6
6
2 5
4
5 5
14
13
5
3 31
3
31
5
12
5
11
--- Page 38 ---
TM-ZX500 41050601123A FRAME
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks Pa
1 37001803260 ROPE,WIRE (KISWIRE) 1
000168
--- Page 39 ---
TM-ZX500 41050601123A FRAME
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks P
1 31658777510 CASE SET (JAPANESE) 1
100 31658770300 SWITCH ASSY 1
000173
--- Page 40 ---
TM-ZX500 41050601123A FRAME
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks Pages
1 36800174100 BOX 1
2 80182306016 SCREW,MACHINE 4 M6X16
4 36803244100 PLATE,NAME 1
5 37002243770 PLATE,NAME 1
31 36800175090 COVER (UPPER) 1
000178
--- Page 41 ---
TM-ZX500 41050601123A FRAME
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Re
1 36645095040 COVER (BOTTOM) 1
2 36646225020 BOLT,TIE 4
3 36648860041 VALVE,CONTROL 2
4 36740850030 COVER (FRONT) 1
5 90201200800 NUT 5 M8
6 80720104012 PIN,SPRING 1 4X12
7 36647615050 BOLT,TIE (C) 1
8 36645495080 JOINT 1
9 36743390050 VALVE ASSY,RELIEF 1
10 36645615230 C-BOLT 4 5X12
11 91001101100 O-RING 4 1A P11
12 36644115130 PLUG 4
13 36743225010 HARNESS 1
14 36644015110 CONNECTOR 1
15 36644015130 TUBE 1
16 11615111410 BAND 5
17 82114203040 CONNECTOR (CAP) 1
18 82121502040 PLATE 1
19 82121502030 PLATE 1
20 36646875090 TUBE 2 10B
21 36062635050 TUBE,CORRUGATE 1 10
22 36740765040 BAND 1
23 36062635030 FASTENER 2
24 80172304010 SCREW,MACHINE 2 M4X10
27 36741985040 PLUG 3
28 36741985050 PLUG 4
29 36640755070 CAP 4
30 90303070401 WASHER,PLAIN 2 4
102 36646865190 PISTON 2
103 91001102000 O-RING 2 1A P20
104 91001000800 O-RING 2 S8
105 36646865200 SPOOL (SUB) 2
106 36648365110 FLANGE 2
107 91001002240 O-RING 2 S22.4
108 91650001400 SCRAPER 2
109 36645495210 SEAT,SPRING (RETURN) 4
110 36645845060 SPRING (RETURN) 2
111 36646865210 SPACER 2
112 36640625550 PLATE (D) 2
113 36633365070 ADAPTER 2
114 36645615230 C-BOLT 4 5X12
115 36633365100 SEAL,OIL 2
116 36645845050 LINK 2
117 36645615250 C-BOLT 4 M5X25
118 36633365090 CAP (CHECK VALVE) 2
119 12635101360 SPOOL 2
120 12635101190 SPRING 2
126 91001002200 O-RING 4 S22
129 91001100600 O-RING 13 1A P6
130 91002905500 O-RING 3 1B G55
131 91001101400 O-RING 7 1A P14
204 36740765050 PLUG 3
205 36740765060 SPRING 1
207 36640625210 CAP 1
208 91001101800 O-RING 1 1A P18
209 36649585170 FILTER 1
210 91001002600 O-RING 2 S26
211 36647395150 PLUG 1 M24
212 36646875130 ORIFICE 1 M3
213 91001101600 O-RING 1 1A P16
214 36646265090 SPRING (B) 1
215 36646265080 SPRING (A) 1
216 36645615210 PLUG 1 24
000182
--- Page 42 ---
TM-ZX500 41050601123A FRAME
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks
7 91001000800 O-RING 1 S8
8 36646865190 PISTON 1
9 91001102000 O-RING 1 1A P20
10 36648365110 FLANGE 1
11 91001002240 O-RING 1 S22.4
12 91650001400 SCRAPER 1
13 36645495210 SEAT,SPRING (RETURN) 2
14 36648365120 SPOOL (SUB) 1
15 36645845060 SPRING (RETURN) 1
16 36644015260 ADAPTER 1
17 36648365130 SPACER 1
18 36645405090 PLATE (D) 1
19 36645615250 C-BOLT 2 M5X25
20 36633365100 SEAL,OIL 1
21 36633365060 PLATE (B) 1
22 36645615260 C-BOLT 2 M5X8
23 12635101360 SPOOL 1
24 36635735150 SPRING (CHECK VALVE) 1
25 36633365090 CAP (CHECK VALVE) 1
27 91001002200 O-RING 2 S22
29 36740745140 SCREW,MACHINE 4 M4X12
30 91001100600 O-RING 5 1A P6
31 91002905500 O-RING 1 1B G55
51 36740745150 VALVE,SOLENOID (KIT) 2
100 36743030051 VALVE,CONTROL 1
000185
--- Page 43 ---
TM-ZX500 41050601123A FRAME
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks P
2 36073085020 COVER 1
3 36073815010 GEAR,SPUR 1
6 36073085061 BRAKE,DISK 1
7 36073085072 WHEEL,RATCHET 1
8 36073085080 RING (C) 1
10 36073085090 RATCHET 1
11 36073085100 SHAFT 1
12 36073085111 SPRING 1
13 36073085120 CAP 1
14 36073085130 PIN 1
15 36073085140 NUT 1
16 80500006202 BEARING,BALL 1
17 80500006211 BEARING,BALL 1
18 80500006305 BEARING,BALL 1
19 80500006007 BEARING,BALL 1
20 36073085150 SEAL,OIL 1
21 80602110620 RING,RITAINING 1 R62
22 36071195200 O-RING 1
23 91001101500 O-RING 1 1A P15
24 80136340040 PIN,SPLIT 1 4X40
25 36073085160 KEY 2
26 36073085180 BOLT (WITH SW) 6
27 36073085200 PLUG 1
28 36073085170 GAUGE,OIL 1
29 80172304015 SCREW,MACHINE 1 M4X15
30 90302040401 WASHER,SPRING 1 4
51 36073085603 GEAR ASSY 1
100 36073810000 WINCH ASSY (Y.G.TEC) 1
101 36070441000 FACING KIT(JAPANESE) 1
102 36070442000 FACING KIT (ENGLISH) 1
000190
--- Page 44 ---
TM-ZX500 41050601123A FRAME
PZ0000000-00 DERRICK ASSY (WITH CV)
--- Page 45 ---
TM-ZX500 41050601123A FRAME
PZ0000000-00 BOX,OPERATION
--- Page 46 ---
TM-ZX500 41050601123A FRAME
PZ0000000-00 JOINT ASSY
--- Page 47 ---
TM-ZX500 41050601123A FRAME
PZ0000000-00 ELEC.ASSY
--- Page 48 ---
TM-ZX500 41050601123A FRAME
PZ0000000-00 PIPING ASSY
--- Page 49 ---
TM-ZX500 41050601123A FRAME
PZ0000000-00 MOUNT ASSY
--- Page 50 ---
TM-ZX500 41050601123A FRAME
PZ0000000-00 PIPING ASSY (CRANE)