PDF Parts Manual Tadano TM-ZR600 Crane - 1 MB

This parts manual details the frame and hook-in components for the Tadano TM-ZR600 series crane.

It is an essential document for identifying the correct part numbers when performing maintenance or repairs on the crane's structural and manual components.

With clear diagrams, this manual helps ensure you order the right parts to maintain the integrity and safety of your equipment.

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--- Page 1 ---
TM-ZR600 31104010490A FRAME/STD,MANUAL,HOOK-IN
PB0000205-01 SYSTEM (ZR600,DOMESTIC)
ASSEMBLY


                                                 000000

--- Page 3 ---
TM-ZR600 31104010490A FRAME/STD,MANUAL,HOOK-IN
PB1030034-00 POWER TAKE OFF


                                   50


              9 14 16           303129   7   4 26 2 17


        13


        18

        3
        12
                                                                    25


             31 30   14   5   10 19 20 11 1 15 8 6         27 28 22 24
                                                  23     21

--- Page 4 ---
TM-ZR600 31104010490A FRAME/STD,MANUAL,HOOK-IN
PB1030117-01 POWER TAKE OFF


                 9 3         7            8 2    9       5
                        111430


      50                                             4

                                                     6

100                                                  1114
                   10                      1

                                 161718   12


      21


                           1518

--- Page 5 ---
TM-ZR600 31104010490A FRAME/STD,MANUAL,HOOK-IN
PB1030145-03 POWER TAKE OFF


                       20        19
                       21   9 11 20        10   3   13 12    2        5   15 16       4
              8   49


        50

                                                                                  6

                                                                                  17 18

                   30

  100
                                      14               13        1


                                                            23 24    22


        29


                                                                          24 25
                                                                           26

--- Page 6 ---
TM-ZR600 31104010490A FRAME/STD,MANUAL,HOOK-IN
PB1030235-01 POWER TAKE OFF

                                  17   18   15   7   9    8
                                                                    1
                                                                    10

                                                                    11

                                                                    12
        50                    2

                        30


                                                                    12

                                                                    13
                                                                    4

 100                                                                3

                                                                    14
                  5     16        18   6
                                                     20   28
                                                               20
                   22        27


                   21    27


                                                                        24   25   26   27


                                                                             23   27


        60

--- Page 7 ---
TM-ZR600 31104010490A FRAME/STD,MANUAL,HOOK-IN
PB1300359-00 JOINT,ROTARY


             100


                      1


                          2 11   4 6          2 3


                           4 7         4 12           4 5
                                                8 9
                                                 10

--- Page 8 ---
TM-ZR600 31104010490A FRAME/STD,MANUAL,HOOK-IN
PB1320554-00 VALVE,MANUAL CONTROL (MAIN)
                                4


     67     74             70       69 68    73   72


    64 65 63 66                             71     75

                                5


     95    70     105   104                  73   72


    94 96 97 63                             71 66 74

--- Page 9 ---
TM-ZR600 31104010490A FRAME/STD,MANUAL,HOOK-IN
PB1320562-00 VALVE,MANUAL CONTROL


                                      5


                            38        37

             34                                      66 69 70 68 43


     44    45               33                       39 75 71   67


                                      6

                  84             85             94


                       83    86            90

--- Page 10 ---
TM-ZR600 31104010490A FRAME/STD,MANUAL,HOOK-IN
Pos No.    Parts No                Parts Name           Qty Unit Technical Data Serial No (Start) Serial No (End)
      1   (***********) POWER TAKE OFF ASSY (SELECTION)   1
      2   (***********) PUMP ASSY (SELECTION)             1


                                                                                                     000035

--- Page 11 ---
TM-ZR600 31104010490A FRAME/STD,MANUAL,HOOK-IN
Pos No.     Parts No                Parts Name        Qty Unit   Technical Data Serial No (Start) Serial No (End) Rem
      1   31612502000      COVER                        1
      2   80189305008      SCREW,MACHINE                1        M5X8
      3   37000153180      PIN                          1
      4   80602110200      RING,RITAINING               2        R20
      5   31620582020      BEARING,BALL (KOYO)          2
      6   37000150360      PIN                          1
      7   80601110150      RING,RITAINING               2        15
      8   31612831000      CASE,OUTER                   1
      9   37000178580      PIN                          1
     10   80602110350      RING,RITAINING               4        R35
     11    (***********)   CYLINDER,JACK                1
     12   31612832000      CASE,INNER                   1
     13   31611643000      FLOAT                        1
     14   36042940000      CYLINDER,EXTENSION (RIGHT)   1
     16   37002465220      HOSE                         2        L=1260
     17   82100001412      TUBE,SPIRAL                  1 M      SE-12BK
     18   91810130240      FASTENER                     4
     19   90180208016      BOLT,BUTTON                  2        M8X16
     20   90302040801      WASHER,SPRING                2        8
     21   31611640150      SPRING                       1
     22   80491002020      JOINT (WITH O-RING)          2
     23   37000178570      PIN                          1
     24   31201770100      PLATE,SLIDE                  2        T=3.0
     25   31612832100      PLATE                        1
     26   90186206010      BOLT,FLANGE                  2        M6X10
     41   31611300600      PLATE,NAME (YELLOW)          2
     42   31611300500      PLATE,NAME (WHITE)           2
     51   91002801100      O-RING                       2        1B P11
     60   31612839510      SUPPORT                      1
    100   31612830200      OUTRIGGER (RIGHT)            1


                                                                                                       000040

--- Page 12 ---
TM-ZR600 31104010490A FRAME/STD,MANUAL,HOOK-IN
Pos No.     Parts No                   Parts Name          Qty Unit   Technical Data Serial No (Start) Serial No (End
      2   90171118040      BOLT                              4        M18X40
      3   90302041801      WASHER,SPRING                     4        18
      4   31200713400      SHIM                              2        T=0.6
      5   31612861500      CASE                              1
      6   37002471120      HOSE                              2        L=1070
      7   37000153180      PIN                               1
      8   80602110200      RING,RITAINING                    2        R20
      9   80400160127      JOINT                             2
     10   91002801100      O-RING                            2        1B P11
     11   91810130240      FASTENER                          5
     12   82100001412      TUBE,SPIRAL                       1 M      SE-12BK
     13   36042960000      CYLINDER,EXTENSION (REAR,RIGHT)   1
     14   31620582020      BEARING,BALL (KOYO)               1
     15   37000310360      SPACER                            1        L=15
     16   80601110150      RING,RITAINING                    2        15
     17   37000150360      PIN                               1
     31   31612862400      CASE                              1
     32   80602110300      RING,RITAINING                    2        R30
     33   37000146990      PIN                               2
     34    (***********)   CYLINDER,JACK (REAR)              1
     35   31612863000      CASE,INNER                        1
     36   31610810600      FLOAT                             1
     37   31612502001      COVER                             1
     38   80189305008      SCREW,MACHINE                     2        M5X8
     39   31612863400      SUPPORT                           1
     40   37003100030      GRIP                              1
     41   37001200720      SPRING                            1
     42   31621340200      PIN                               1
     43   31612862800      PLATE                             1
     44   90172112030      BOLT,HEXAGON SOCKET               6        M12X30
     45   80602110350      RING,RITAINING                    2        R35
     46   37000150760      PIN                               1
     47   81408000130      PIPE,STEEL                        1 M      10X1.8T                          NA0189
          81408000100      PIPE,STEEL                        1 M      10X1.2T         NA0190
    48    80302090101      FITTING                           4        KCO10-020N                       655801
          80302090101      FITTING                           3        KCO10-020N      655802
    49    91002801100      O-RING                            6        1B P11                           655801
          91002801100      O-RING                            5        1B P11          655802
    50    80430620400      JOINT                             2
    51    82456201000      NIPPLE,GREASE                     1        A-TYPE PT1/8                     NA0189
          82456101000      NIPPLE,GREASE                     1        A-PT1/8         NA0190
    53    31201770100      PLATE,SLIDE                       2        T=3.0
    54    31612502100      PLATE                             1
    55    90186206010      BOLT,FLANGE                       2        M6X10
    56    90302401201      WASHER,SPRING (12)                6
    57    81408000130      PIPE,STEEL                        1 M      10X1.8T                          NA0189
          81408000100      PIPE,STEEL                        1 M      10X1.2T         NA0190
    58    37000924180      JOINT                             1
    59    37000925950      JOINT                             1        S,G1/4-G1/4                      655801
          37000931350      JOINT                             1                        655802
    60    80303130101      FITTING,ELBOW                     1        KLO10-020E      655802
    71    91002801100      O-RING                            2        1B P11
          91002801100      O-RING                            2        1B P11
          91002801100      O-RING                            2        1B P11
          91002801100      O-RING                            1        1B P11          655802
          91002801100      O-RING                            1        1B P11          655802
    78    31612869510      SUPPORT                           1


                                                                                                       000045

--- Page 13 ---
TM-ZR600 31104010490A FRAME/STD,MANUAL,HOOK-IN
Pos No.     Parts No            Parts Name         Qty Unit Technical Data Serial No (Start) Serial No (End) Rem
      1   91660003001   SEAL,DUST                    1
      2   91411203001   RING,BACKUP                  3
      3   91694003000   PACKING                      1
      4   91002803900   O-RING                       1      1B P39
      5   36041541000   COVER,ROD                    1
      6   36042941000   CYLINDER                     1
      7   36042932000   ROD                          1
      8   36042933000   PISTON                       1
      9   91684004000   PACKING                      2
     11   91002802000   O-RING                       1      1B P20
     12   90201201800   NUT                          1      M18
     30   36043049900   PACKING SET                  1      30X40
     50   36042940000   CYLINDER,EXTENSION (RIGHT)   1


                                                                                                   000050

--- Page 14 ---
TM-ZR600 31104010490A FRAME/STD,MANUAL,HOOK-IN
Pos No.     Parts No             Parts Name      Qty Unit   Technical Data Serial No (Start) Serial No (End) Rem
      1   36637910000   VALVE,MANUAL CONTROL       1
      2   90171108035   BOLT                       3        M8X35
      3   90302040801   WASHER,SPRING              4        8
      4   90201780800   NUT                        3        M8
      5   90201200800   NUT                        1        M8
      6   90303070801   WASHER,PLAIN               1        8
      7   37005700050   CLAMP                      1        18X2
      8   37000300750   SLEEVE                     2        18-15
      9   90101208050   BOLT                       1        M8X50
     10   91002801100   O-RING                     6        1B P11
     11   80302090141   FITTING                    6        KCO12-020N
     12   80305010100   FITTING,TEE                1        KTA12-000N
     13   81408000210   PIPE,STEEL                 2 M      15X2.0T
     14   81408000210   PIPE,STEEL                 3 M      15X2.0T
     15   81408000160   PIPE,STEEL                 2 M      12X1.4T
     16   81408000160   PIPE,STEEL                 2 M      12X1.4T
     17   81408000160   PIPE,STEEL                 2 M      12X1.4T
     18   81408000160   PIPE,STEEL                 1 M      12X1.4T
     19   81408000160   PIPE,STEEL                 1 M      12X1.4T
     20   81408000160   PIPE,STEEL                 2 M      12X1.4T
     21   81408000160   PIPE,STEEL                 2 M      12X1.4T
     22   37000711460   CLAMP ASSY                 1        12X6
     23   80481103030   JOINT                      2        L,G3/8-G3/8
     24   91002801400   O-RING                    19        1B P14
     25   37000926820   JOINT                      1
     26   80302090161   FITTING                    7        KCO12-030N
     27   80303130201   FITTING,ELBOW              2        KLO15-040E
     28   81408000160   PIPE,STEEL                 1 M      12X1.4T
     29   80316070080   PLUG                       1        PF1/2
     30   91002801800   O-RING                     3        1B P18
     31   37000924750   JOINT                      4
     32   80481103020   JOINT                      2        PF3/8-PF1/4
     33   42343190700   JOINT                      1
     34   80400160129   JOINT                      1
     35   80430620800   JOINT                      1
     36   36605670000   VALVE,PRESSURE REGULATOR   1
     37   37000924070   JOINT                      1        S,G1/2-G1/2
     51   91002801800   O-RING                     3        1B P18


                                                                                                 000054

--- Page 15 ---
TM-ZR600 31104010490A FRAME/STD,MANUAL,HOOK-IN
Pos No.     Parts No            Parts Name      Qty Unit Technical Data Serial No (Start) Serial No (End) Remar
      1   37002304440   BEARING,SWING             1
      2   37001500420   BOLT                     13      M20X60
      3   90303502001   WASHER,PLAIN             13      20
      4   37001508990   BOLT                     22      M22X85
      5   90303502201   WASHER,PLAIN             18      22
      6   82456101000   NIPPLE,GREASE             2      A-PT1/8
      7   82400000459   CAP                       2
      8   36081550000   REDUCER,SWING SPEED       1
      9   91001208500   O-RING                    1      1A G85
     10   90171116045   BOLT                      5      M16X45
     11   90303501601   WASHER,PLAIN              5      16
     12   36662600000   MOTOR,HYDRAULIC (SWING)   1                                       656038
          36663950000   MOTOR,HYDRAULIC           1                     656039
    13    90172112035   BOLT,HEXAGON SOCKET       2      M12X35
    14    90302041201   WASHER,SPRING             2      12


                                                                                                  000059

--- Page 16 ---
TM-ZR600 31104010490A FRAME/STD,MANUAL,HOOK-IN
PF1010227-00 WINCH (YG.TEC)


                              100


      21               17 2   18    19        8


                                                  9   22


                        7
                                                           3


                       16


                       6 1112 15      4   5   10 1314 20 23

--- Page 17 ---
TM-ZR600 31104010490A FRAME/STD,MANUAL,HOOK-IN
PH1050016-01 DETECTOR,OVER SIDE AREA (SWING S/W)

                        2 3       1
                         4


                         14 16

          14 16


                                                       14   6   5

                                                                    15


                                           7 8
                                           9 10             6   5

                                      11                            15


                                                  12


                              13 14

--- Page 18 ---
TM-ZR600 31104010490A FRAME/STD,MANUAL,HOOK-IN
PH1430003-00 INDICATOR


               2 32
          21

         3 4               6 7
          5
                                                     1 8

                             7


                                                 7

--- Page 19 ---
TM-ZR600 31104010490A FRAME/STD,MANUAL,HOOK-IN
Pos No.     Parts No           Parts Name      Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks
      1   36663955010   SHAFT                    1
      2   80500006206   BEARING,BALL             1
      4   91001206500   O-RING                   1      1A G65
      5   36660025021   COVER (OIL SEAL)         1
      6   36660025140   SEAL,OIL                 1
      7   36663485110   RING,RETAINING           1      R72
      8   36663955020   PLATE,THRUST             1
      9   36663955030   BARREL ASSY (CYLINDER)   1
     10   36663955040   PLATE (VALVE)            1
     11   36661925030   COVER (BOTTOM)           1
     12   80500006203   BEARING,BALL             1
     13   36662355110   PIN                      2
     14   36663955050   O-RING                   1
     15   36663955060   BOLT                     6      M10X35
     16   14125151020   KEY                      1
     17   36660125060   PLUG                     2      PF3/8
     18   36081315130   PROTECTOR (THREAD)       2
     19   91001102201   O-RING                   1      1A P22A
     21   36663955070   PISTON (LOCK)            1
     22   91001101800   O-RING                   1      1A P18
     23   91410001800   RING,BACKUP              1      P18
     24   36663955080   SPRING (LOCK)            1
     25   36663955090   CAP (LOCK)               1
     44   36660025100   SPRING (PLUNGER)         5
     45   14125151300   RING,RETAINING           1
     46   12645103171   SPRING (CENTER)          1
    200   36663950000   MOTOR,HYDRAULIC          1


                                                                                                   000078

--- Page 21 ---
TM-ZR600 31104010490A FRAME/STD,MANUAL,HOOK-IN
PK1010662-04 FRAME


 11 12
  13
                                       1


  10


    11
   12 13
                          4
                              5
           38


                21
                     36


                                  36


                 2                                       6
   3
                                                         9


                                                 8
                                                     7


                              1

--- Page 22 ---
TM-ZR600 31104010490A FRAME/STD,MANUAL,HOOK-IN
PL1010911-04 OPE.ASSY,CONT.VALVE (CRANE)
                                                                       21 22       5 7

           36            8 34 35


                 2 38   26      42         11          11                               12   13 16 14
                40 41


                                                                                                        18
                                                                                                        18
                                                                                                        18
                                                                                                        18
                                                                     10                                 19
                                                                                                        15
                                                                                                        18


           1 2                                                   9    25       8   23          17
                              39 38         25
                                                                          27
                                                                          33
                                                                          28
                                                                          29
                                   26
                                                                          28

                                                                          30


    7 43    4 7                                      4 7    20


                                                24
                                                24
                                                24
                                                24
                                4 7

                                                                     6 7


                                     4 7

                                                       31 32


                             9 10 11 12 13 14 15 42

--- Page 23 ---
TM-ZR600 31104010490A FRAME/STD,MANUAL,HOOK-IN
PL1010957-01 OPE.ASSY,CONT.VALVE (CRANE)


                                        28   58 59   63        14 15
                               11 29
                                30
               57    56

       52
                                                     60
                                                     63
                                                     63
                                                     63

        52
                                                     61
                                                     62
        53

                          55
                    54
                                   10 11
                                                                   51


                                       16        15 19
                           14 15


                                                          16
                                                          16
                                                          16

                          17

                          18

--- Page 24 ---
TM-ZR600 31104010490A FRAME/STD,MANUAL,HOOK-IN
Pos No.     Parts No              Parts Name        Qty Unit Technical Data Serial No (Start) Serial No (End) R
      1   90186206010   BOLT,FLANGE                   8      M6X10
      2   90101205010   BOLT                          4      M5X10
      3   90302040501   WASHER,SPRING                 4      5
      4   31361112100   COVER ASSY                    1
      5   31361411300   HARNESS                       1
      6   31360741700   SUPPORT                       1
      7   31653243300   SWITCH ASSY (PLATING:NACC)    1
      8   82197600101   CAP (BLACK)                   2
      9   36150070000   DETECTOR,LOAD                 2
     10   31360861600   BUZZER ASSY                   1
     11   80192486014   SCREW,MACHINE (WITH WASHER)   2      M6X14
     12   91850100802   CLAMP                         3
     13   91810130240   FASTENER                     14
     14   31653242100   COVER (IRON)                  1
          31653242200   COVER (PLASTIC)               1
    15    90280200800   NUT,FLANGE                    2      M8
    16    31360861400   COVER                         1
    17    90186208010   BOLT,FLANGE                   2      M8X10
    18    90280200600   NUT,FLANGE                    2      M6
    19    90303070601   WASHER,PLAIN                  4      6
    20    82400000475   PLATE                         4
    21    82100002596   RELAY                         1
    31    31361112110   COVER                         1
    32    31361112120   PLATE                         1
    33    31361112130   SEAL                          1


                                                                                                  000094

--- Page 25 ---
TM-ZR600 31104010490A FRAME/STD,MANUAL,HOOK-IN
PN1014108-01 ELEC.ASSY (FRAME)


         44     44    45 46            10         44        44        45 46


                                       44


                                       42                                 72


                                             72
                                                                          81            111

                       81        111
                                                  10


                            18                         82        72
     6                                                                         45 46


     6

     6                                 13
                                            82                                82


         3                       2 3
                                                                                   81


                                            10
             1 35    3 4

--- Page 26 ---
TM-ZR600 31104010490A FRAME/STD,MANUAL,HOOK-IN
PN1140222-01 SWITCH ASSY (PLATING:NACC)


                               10


                     1                    1

--- Page 27 ---
TM-ZR600 31104010490A FRAME/STD,MANUAL,HOOK-IN
PN1140227-00 SWITCH ASSY (GREEN:PANASONIC)


                               10


             1                      1            1

--- Page 28 ---
TM-ZR600 31104010490A FRAME/STD,MANUAL,HOOK-IN
PO1013393-00 PLATE ASSY,NAME (FRAME)

                         1       3


                                                2
      5                                                                                        28

                                                                                               29


                                                                                               30
  4
                                                                                               16
                                                                  6 31
  6
                                                                       32
               7                                         7
                                                                  8    33
  8            9                           2              9                34   35   21   22
               10                                        10

 11                                                                   11


                    12
          37


                                      13


                31
                                                             26


                   14
                   15
                   16                                                  36

                                                             27

                                 18   17
               22        21 20   19


                                                                  24                      25


                                           23       23

--- Page 29 ---
TM-ZR600 31104010490A FRAME/STD,MANUAL,HOOK-IN
PO1014522-00 PLATE ASSY,NAME (FRAME)

                         1   3


                                             2
      5                                                                                      30

                                                                   33                        31


                                                                                             32
  4
                                                                                             17
                                                               6 41
  6                                                              34
                                                                    35
               7                                      7
                                                               8    36
  8            9                        2              9                37    38   23   24
           10                                         10

 11                                                                11


                    12
          40


                                   13
                                                          28

                   41

                                                                    39

                   14                                     29
                   15              16
                   17

                                   18

                              20   19
                    24 23 22 21


                                        26       25                      25        27

--- Page 30 ---
TM-ZR600 31104010490A FRAME/STD,MANUAL,HOOK-IN
PO1070300-00 PERFORMANCE DATA(ZR604,10T B)


             3


         1                                2

--- Page 31 ---
TM-ZR600 31104010490A FRAME/STD,MANUAL,HOOK-IN
PO5270061-02 OUTRIGGER ASSY (RIGHT)


                                                                                                          14

                    2 3
                     4
                                                            6                                             15

                                                                                      16 17                    5

                                                                                                     78


               7 8          9 10        11        12                  13


                                   40    41

                                                       42

                                                       39
                       37


                                                                            48 49         49 59
                                   38                                                          60     81
   31


  32 33        32 33
   34


                                                                                                62
                                                                            61
                                                                                                    48 49
   35
                                                            43
                                                                 50        81


                                                                      51
                                                       44 56
                                                                                                    49 58
                                                                           54


                                   45        45                                 53   55
               36                       46

--- Page 32 ---
TM-ZR600 31104010490A FRAME/STD,MANUAL,HOOK-IN
PO5290045-00 OUTRIGGER ASSY,REAR (HIGH TRUCK BED)
                                                           100


                                                                                                                      3

  1                    2             43         42                                    42        43


           4 5                                                                                                6 7


                                41
                                                                                                     41
                                                     45   22 23                  45


                                                                 9 10
                                                                                                                  4
                                                                             7
                                                                                           12

                                                                        11


                                                                                                          5
                                          16
                                               17
                                                     15
                                                                         13                                   6


      19
             18                                                          14
                  20
                           19

--- Page 33 ---
TM-ZR600 31104010490A FRAME/STD,MANUAL,HOOK-IN
PT5060013-00 TANK ASSY
                                  100


          11   12   13                       2


  8   9                                                    4


      6

      7                                                    3


                         5                            10


                                    2


                                        21
                                                 53


                             54

--- Page 34 ---
TM-ZR600 31104010490A FRAME/STD,MANUAL,HOOK-IN
PV1020332-00 VALVE,REMOTE CONTROL
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