PDF Parts Manual Tadano TM-ZE500 Crane (Frame & Hook) - 2 MB
This parts manual provides detailed diagrams and part numbers for the frame and hook-in assemblies of the Tadano TM-ZE500 crane.
It is an essential resource for identifying the correct components needed for repairs or routine maintenance.
Using this official guide ensures accuracy in parts ordering, helping to reduce downtime and keep your crane operating safely.
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--- Page 1 ---
TM-ZE500 41050501215A FRAME/HOOK-IN
PB0000222-01 SYSTEM (ZE500SL,DOMESTIC)
ASSEMBLY
000000
--- Page 3 ---
TM-ZE500 41050501215A FRAME/HOOK-IN
PB1100144-02 PUMP,HYDRAULIC (52CC:L)
30
1
--- Page 4 ---
TM-ZE500 41050501215A FRAME/HOOK-IN
PB1130277-00 TANK,OIL (LARGE AMOUNT)
1
2
--- Page 5 ---
TM-ZE500 41050501215A FRAME/HOOK-IN
PB1380332-03 POWER SUPPLY (100V POWER SOURCE/1500W)
1
44 1 41
43 45
41 42 45 48
6 22
5
42 48
42 48
3 8 9
10
6
3 7 8
9
8 9
10 1 3 6
1 7 8
9 5 22
3
8 9
7 8 10
9
8 9 3
10
6
3 7 8
9
1
--- Page 6 ---
TM-ZE500 41050501215A FRAME/HOOK-IN
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks
20 36804915010 O-RING (CASE) 1
29 36804915020 PIN 1
30 36804915030 RING 1
49 36805795020 HARNESS 1
50 36805795030 HARNESS 1
64 36804915060 RUBBER(FRONT) 1
68 36806245010 PLATE,NAME 1
69 36804915080 LABEL (SELIAL) 1
101 36804917570 CASE ASSY(LOWER) 1
102 36804915100 GUARD ASSY (HAND) 1
103 36804915110 COVER ASSY (BATTERY) 1
104 36806575010 LEVER ASSY (TRIGGER) 1
106 36804925030 PANEL ASSY (INNER) 1
107 36804925040 PANEL ASSY (INNER) 1
108 36804915150 SWITCH ASSY 1
109 36804915160 CASE ASSY (FRONT) 1
110 36804917530 HOLDER (BATTERY) 1
201 36804915170 STRAP 1
900 36806573000 BOX,OPERATION 1
000017
--- Page 7 ---
TM-ZE500 41050501215A FRAME/HOOK-IN
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End)
1 36620990000 VALVE,PILOT CHECK 1
2 90172110035 BOLT,HEXAGON SOCKET 2 M10X35
3 90172110025 BOLT,HEXAGON SOCKET 4 M10X25
4 90302041001 WASHER,SPRING 4 10
5 36032650001 CYLINDER,JACK 1
11 36032651000 CYLINDER 1
12 80136363071 PIN,SPLIT 1 6.3X71
13 37001600000 NUT,CASTLE 1 M36
14 36032654000 ROD 1
15 91350207500 BEARING,PLAIN (WITH PACKINGX2) 1
16 91002803400 O-RING 1 1B P34
17 36032652000 PISTON 1
18 36030643000 COVER,ROD 1
19 91002907000 O-RING 1 1B G70
20 91694006000 PACKING 1
21 91410206002 RING,BACKUP 1
22 36010130030 WASHER 1
23 91660006000 SEAL,DUST 2
24 80622000600 RING,RITAINING 1 SP60
30 36032659900 PACKING SET 1 60X75
000022
--- Page 8 ---
TM-ZE500 41050501215A FRAME/HOOK-IN
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks Pages
11 36806245020 PANEL 1
900 36806571000 CONTROL UNIT 1
000027
--- Page 9 ---
TM-ZE500 41050501215A FRAME/HOOK-IN
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (St
1 36042141000 CYLINDER (RIGHT) 1
36042141000 CYLINDER (RIGHT) 1
36042141000 CYLINDER (RIGHT) 1
2 90201201800 NUT 1 M18
90201201800 NUT 1 M18
90201201800 NUT 1 M18
3 91100104000 SEAL,RING 1
91100104000 SEAL,RING 1
91100104000 SEAL,RING 1
4 36043560100 PISTON 1
36043560100 PISTON 1
36043560100 PISTON 1
5 36043652001 ROD 1
36043652001 ROD 1
36043652001 ROD 1
6 36041541000 COVER,ROD 1
36041541000 COVER,ROD 1
36041541000 COVER,ROD 1
7 91002803900 O-RING 1 1B P39
91002803900 O-RING 1 1B P39
91002803900 O-RING 1 1B P39
8 91694003000 PACKING 1
91694003000 PACKING 1
91694003000 PACKING 1
9 91411203001 RING,BACKUP 1
91411203001 RING,BACKUP 1
91411203001 RING,BACKUP 1
10 91660003001 SEAL,DUST 1
91660003001 SEAL,DUST 1
91660003001 SEAL,DUST 1
11 91002802000 O-RING 1 1B P20
91002802000 O-RING 1 1B P20
91002802000 O-RING 1 1B P20
40 36043569900 PACKING SET 1 30X40
36043569900 PACKING SET 1 30X40
36043569900 PACKING SET 1 30X40
100 36043650000 CYLINDER ASSY,EXTENSION (RIGHT/FRICTION-WELDED) 1
36043650000 CYLINDER ASSY,EXTENSION (RIGHT/FRICTION-WELDED) 1
36043650000 CYLINDER ASSY,EXTENSION (RIGHT/FRICTION-WELDED) 1
000032
--- Page 10 ---
TM-ZE500 41050501215A FRAME/HOOK-IN
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Rem
1 82109902050 SWITCH,THERMO 1
2 91850310405 CLAMP (BLACK) 5
3 91810130240 FASTENER 12
4 31731503100 HARNESS 1
5 90186208020 BOLT,FLANGE 2 M8X20
6 90186206010 BOLT,FLANGE 2 M6X10
8 31653241300 COVER 1
9 82113600208 TERMINAL 1
11 82100002596 RELAY 1
12 90280200600 NUT,FLANGE 1 M6
13 80192486012 SCREW,MACHINE 1 M6X12
32 82100000745 FUSE 1 10A,6.5X30
33 82100002832 HOLDER,FUSE 1
41 31653243100 SUPPORT 1
42 82197518119 CAP (PLUS ONE MFG./BLACK) 1
82197518114 CAP (MATSUSHITA/BLACK) 1
43 31477311200 SWITCH ASSY (PLATING:NACC) 1
44 31478113250 PLATE,NAME 1
000037
--- Page 11 ---
TM-ZE500 41050501215A FRAME/HOOK-IN
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Rem
1 31477311500 SWITCH ASSY (PANASONIC) 1
31477311200 SWITCH ASSY (PLATING:NACC) 1
2 82197518114 CAP (MATSUSHITA/BLACK) 1
82197518119 CAP (PLUS ONE MFG./BLACK) 1
4 31731631100 HARNESS 1
5 91810130240 FASTENER 9
6 31501191200 PLATE,NAME 1
000041
--- Page 12 ---
TM-ZE500 41050501215A FRAME/HOOK-IN
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remark
1 31731831100 HARNESS 1 L=2480
2 91810130240 FASTENER 10
3 82100000745 FUSE 1 10A,6.5X30
4 31477311500 SWITCH ASSY (PANASONIC) 1
5 31501791200 HARNESS 1
000046
--- Page 13 ---
TM-ZE500 41050501215A FRAME/HOOK-IN
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks Page
1 82108501340 SWITCH 1
2 91810130250 FASTENER 17
3 91850700101 CLAMP 1 L=208
5 82100000192 TERMINAL 1
6 82100000182 INSULATOR 1
7 31503122100 HARNESS (L=2050) 1 00015
8 31656312100 HARNESS 1 00017
000051
--- Page 14 ---
TM-ZE500 41050501215A FRAME/HOOK-IN
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remark
1 31360741200 HARNESS 1
2 31360202500 SUPPORT 2
3 31501491100 LAMP ASSY 2
4 90186206010 BOLT,FLANGE 8 M6X10
5 31501491200 COVER 2 L=500
6 82100002007 CLAMP 2 WRC10
7 91850310305 CLAMP 4
8 91810130240 FASTENER 6
9 31350700300 HARNESS (L=50) 2
21 82199444326 LAMP (YELLOW) <24V 12W) 2 EW9980
82199444329 LAMP (YELLOW) 2 24V 12W EW9981
22 31501491110 SUPPORT 2
36 82166136411 BULB,LAMP 2 24V/12W EW9980
82166600010 BULB,LAMP 2 24V/12W EW9981
000056
--- Page 15 ---
TM-ZE500 41050501215A FRAME/HOOK-IN
PE5020564-00 ELEC.ASSY (ANTENNA UNIT)
4 7
4
1
4 7
3 2
4 4
4 7
4
1
4 8 4 7
3 2
4 4
4 4
4 7
4 8
4
--- Page 16 ---
TM-ZE500 41050501215A FRAME/HOOK-IN
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks Pages
1 91850310405 CLAMP (BLACK) 6
2 91810130240 FASTENER 20
3 91810130250 FASTENER 10
4 31730902100 HARNESS 1 000128
5 31733021100 HARNESS 1 000144
6 (***********) SWITCH ASSY 2 000338
7 31657280200 COVER 2
8 90186208020 BOLT,FLANGE 8 M8X20
9 90280200800 NUT,FLANGE 8 M8
10 90186206010 BOLT,FLANGE 6 M6X10
11 31653470100 SUPPORT 1
12 31653470200 SUPPORT 1
13 31653500300 HARNESS 1 L=5300 000127
000065
--- Page 17 ---
TM-ZE500 41050501215A FRAME/HOOK-IN
PE5020806-00 ELEC.ASSY
4 4
1 1
--- Page 18 ---
TM-ZE500 41050501215A FRAME/HOOK-IN
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End)
1 31658471000 SWITCH ASSY 1 PA2549
31658474000 SWITCH ASSY 1 PA2550
2 31656340100 SUPPORT 1
3 91810130240 FASTENER 20
4 91850310405 CLAMP (BLACK) 10
5 31658472000 HARNESS 1
6 90186208020 BOLT,FLANGE 3 M8X20
7 90280200800 NUT,FLANGE 3 M8
8 91850100802 CLAMP 4
9 90101206025 BOLT 4 M6X25
10 37000576020 PLATE 1
11 90186206014 BOLT,FLANGE 5 M6X14 PA2549
90186206014 BOLT,FLANGE 4 M6X14 PA2550
12 31653740500 SWITCH ASSY 1
14 90186208016 BOLT,FLANGE 2 M8X16
16 31500931200 PLUG (2POLES,FEMALE) 1
31 31658471100 PANEL 1 PA2549
32 31658471200 SWITCH ASSY (WITH HARNESS,2SW) 1 PA2549
33 80171303008 SCREW,MACHINE 4 M3X8 PA2549
34 90302040301 WASHER,SPRING 4 3 PA2549
35 90201200300 NUT 2 M3 PA2549
36 31653741300 COVER 1 PA2549
37 82464104601 HINGE 1 PA2549
38 42650551130 LAMP ASSY (GREEN) 1 PA2549
39 82197600103 CAP (RED) 1 PA2549
40 82197518119 CAP (PLUS ONE MFG./BLACK) 1 PA2549
82197518114 CAP (MATSUSHITA/BLACK) 1 PA2549
41 31653741400 PLATE,NAME 1 PA2549
42 37002213970 PLATE,NAME (MARKING) 1 PA2549
61 80161302014 SCREW,MACHINE 2 M2X14
62 90303070201 WASHER,PLAIN 2 2
63 90302040201 WASHER,SPRING (2) 2
64 90201200200 NUT 2 M2
65 31652231120 SWITCH 1
66 31653740510 SUPPORT 1
67 31653740520 SUPPORT 1
71 80197586012 SCREW,MACHINE 2 M6X12
72 90280200600 NUT,FLANGE 2 M6
73 34354781710 RELAY (WITH BRACKET) 2
75 31658473100 COVER 1 PA2549
76 37002227560 PLATE,NAME (BLACK) 1 D=16 PA2549
37002227560 PLATE,NAME (BLACK) 2 D=16 PA2550
91 82100005005 LENS (GREEN) 1 PA2549
105 31658673100 COVER 1 PA2550
000073
--- Page 19 ---
TM-ZE500 41050501215A FRAME/HOOK-IN
PE5020925-00 ELEC.ASSY (POST)
5
5
5
2 3 4
1
5
1
--- Page 20 ---
TM-ZE500 41050501215A FRAME/HOOK-IN
PE5021062-03 ELEC.ASSY (CARRIER)
10
8 19
9 15 23
7 7
21 21
4 4 11
20 20
12 13
14
2 2
4 11 21
2 10
12 13
14 20
20 21
2
--- Page 21 ---
TM-ZE500 41050501215A FRAME/HOOK-IN
PE5021310-00 ELEC.ASSY (SLEWING)
17
12 21
25 26 7
5
6
15 16
11 12 8 9
52 19 20 10
13
4
3 23
52
51
25 26 11 12
13
25 26 2
5
1
13 14
18
27
--- Page 22 ---
TM-ZE500 41050501215A FRAME/HOOK-IN
PF1020007-00 DRUM,WINCH (HARTYS)
20
5
3
4
1
9
8
2
--- Page 23 ---
TM-ZE500 41050501215A FRAME/HOOK-IN
PF1050274-00 HOOK (10TON)
50
12
11
8
7
6
5 14
21
--- Page 24 ---
TM-ZE500 41050501215A FRAME/HOOK-IN
PF1050342-02 HOOK (SELF, 3TONX2-PART LINE)
21 22
4 5 2 3 6 7
22
--- Page 25 ---
TM-ZE500 41050501215A FRAME/HOOK-IN
PF1050549-01 HOOK (0.49T)
1
11
11
--- Page 26 ---
TM-ZE500 41050501215A FRAME/HOOK-IN
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks
1 37002464540 HOSE 2 L=600
2 80491002020 JOINT (WITH O-RING) 1
3 91810132530 FASTENER 5
4 37002438570 HOSE 2 L=1000
5 80303210040 FITTING,ELBOW 2
6 91002801100 O-RING 5 1B P11
7 80430620400 JOINT 3
8 31645690100 PIPE 1
9 80400160130 JOINT 1 S,G1/2-G3/8
10 91002801800 O-RING 3 1B P18
11 36625150000 VALVE,CHECK 1
12 80400160190 JOINT (WITH O-RING) 1
13 91803880070 CLIP 6 D=13.1-16.2
14 31644591300 JOINT 2
15 37000923950 JOINT 1
16 80400160205 JOINT (WITH 0-RING) 1
17 37000925030 JOINT 2 PF3/8-PF3/8
18 91002801400 O-RING 2 1B P14
19 80400160180 JOINT (WITH O-RING) 2
20 37002510120 HOSE 1 L=1200
21 91810130240 FASTENER 1
22 91850310405 CLAMP (BLACK) 1
23 37000805050 JOINT 1
24 37002500780 HOSE 1 L=700
25 90186208020 BOLT,FLANGE 2 M8X20
26 31645691000 JOINT 1
27 36645920000 VALVE,SOLENOID 1
28 90172105045 BOLT,HEXAGON SOCKET 4 M5X45
29 80316070040 PLUG 1 PF1/4
30 80481404030 JOINT (WITH O-RING) 1 G1/2-F3/8
41 91002801100 O-RING 5 1B P11
51 91002801800 O-RING 2 1B P18
61 91002801400 O-RING 2 1B P14
000109
--- Page 27 ---
TM-ZE500 41050501215A FRAME/HOOK-IN
PF5100040-00 FRAME ASSY
17
12
16
1
28
10 28
9
11
26
27
2
3
14
15
7
8
5 4
6
13
25
20
18
21 22
23
19
20
19
21
22
24
18
1
--- Page 28 ---
TM-ZE500 41050501215A FRAME/HOOK-IN
PG1020006-03 GUIDE,ROPE
5
11 8 1
7
8
5
4 9
2 6
10
3
3
37
53 52
61
36
31
38
39
33
32 35 34 72 35
--- Page 29 ---
TM-ZE500 41050501215A FRAME/HOOK-IN
PH5030460-00 HARNESS
1
--- Page 30 ---
TM-ZE500 41050501215A FRAME/HOOK-IN
PH5030660-00 HARNESS
1
--- Page 31 ---
TM-ZE500 41050501215A FRAME/HOOK-IN
PH5030712-01 HARNESS
50
13
--- Page 32 ---
TM-ZE500 41050501215A FRAME/HOOK-IN
PH5031221-00 HARNESS
1
--- Page 33 ---
TM-ZE500 41050501215A FRAME/HOOK-IN
PH5032321-00 HARNESS
100
--- Page 34 ---
TM-ZE500 41050501215A FRAME/HOOK-IN
PH5032617-01 HARNESS
100
--- Page 35 ---
TM-ZE500 41050501215A FRAME/HOOK-IN
PH5032885-01 HARNESS
100
12
--- Page 36 ---
TM-ZE500 41050501215A FRAME/HOOK-IN
PH5033260-00 HARNESS
100
27
--- Page 37 ---
TM-ZE500 41050501215A FRAME/HOOK-IN
PH5033355-00 HARNESS
100
1
--- Page 38 ---
TM-ZE500 41050501215A FRAME/HOOK-IN
PH5033770-00 HARNESS
100
16
--- Page 39 ---
TM-ZE500 41050501215A FRAME/HOOK-IN
PH5034294-00 HARNESS
1
--- Page 40 ---
TM-ZE500 41050501215A FRAME/HOOK-IN
PI1010117-00 MOTOR,HYDRAULIC
50
5
3
2
20 19
12
20
3
13 16
11
3 9
20
31
--- Page 41 ---
TM-ZE500 41050501215A FRAME/HOOK-IN
PI1160047-00 VALVE,FLOW CONTROL
100
6 8 7
--- Page 42 ---
TM-ZE500 41050501215A FRAME/HOOK-IN
PI1300028-01 FILTER,OIL (CARTRIDGE)
10
4
--- Page 43 ---
TM-ZE500 41050501215A FRAME/HOOK-IN
PJ5090006-00 JOINT ASSY,SWIVEL
50
1
2 3
2 7
2
2 8
5
10
4
12
9
2 6 11
--- Page 45 ---
TM-ZE500 41050501215A FRAME/HOOK-IN
PK1330402-00 COVER (O/R HARNESS PROTECT)
1
--- Page 46 ---
TM-ZE500 41050501215A FRAME/HOOK-IN
PL5020027-00 LAMP ASSY (45W BOOM TOP WORKING/HE.HRE)
1
2
3
--- Page 47 ---
TM-ZE500 41050501215A FRAME/HOOK-IN
PL5020063-00 LAMP ASSY (HEIGET LIMIT/BOOM,POST /HE,HRE:JR-EAST)
--- Page 48 ---
TM-ZE500 41050501215A FRAME/HOOK-IN
PL5020109-00 LAMP ASSY (LED19W BOOM WORK LAMP/HE,HRE)
--- Page 49 ---
TM-ZE500 41050501215A FRAME/HOOK-IN
PL5020169-00 LAMP ASSY (LED POST WORK LAMP)
1
2
3
--- Page 50 ---
TM-ZE500 41050501215A FRAME/HOOK-IN
PL5270033-00 LOCK ASSY (JACK INTERLOCK/HE,HRE,HREN)
1
2
6
7
--- Page 51 ---
TM-ZE500 41050501215A FRAME/HOOK-IN
PN1014535-00 ELEC.ASSY (ANTENNA UNIT)
5
3 4
2 3
1 1
6 7
--- Page 52 ---
TM-ZE500 41050501215A FRAME/HOOK-IN
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks
1 31501192100 SUPPORT 1
2 31501192200 PLATE 1
3 90186210016 BOLT,FLANGE 2 M10X16
4 31650690400 SUPPORT 1
5 90813108020 BOLT,WING 1 M8X20
6 90309331201 WASHER 2 L12
7 90303071201 WASHER,PLAIN 1 12
8 90236201200 NUT,CASTLE 1 2H M12
9 80136325025 PIN,SPLIT 1 2.5X25
10 31650690500 LEVER 1
11 82165904160 LAMP 1
12 90280201000 NUT,FLANGE 1 M10
13 90186206010 BOLT,FLANGE 1 M6X10
14 90280200600 NUT,FLANGE 1 M6
15 82401600504 CLAMP 3 D=4.5
16 91810130240 FASTENER 1
17 37002212770 PLATE,NAME (DC24V,0.1A) 1 PA1302
000232
--- Page 53 ---
TM-ZE500 41050501215A FRAME/HOOK-IN
PN1014693-04 ELEC.ASSY (CARRIER/ALARM)
8 22 18 8 22 8 22
8 22 18 8 22 8 22
41 31 1
3
5 6
15
15 15 3
9 16 9 16 15
9 16 9 16
4 9 16 9 16
5 6
4
8 22 8 22
17 17
8 22
41 31 1
3
15 5 6 15 15 3
15
9 16 9 16 9 16 9 16