PDF Parts Manual Tadano TG-500E Truck Crane - 1 MB
This parts manual covers the Tadano TG-500E truck crane, focusing on the boom, jib, and related components.
It provides detailed exploded diagrams and comprehensive part number lists to assist in ordering correct replacement parts.
Using this manual helps streamline the repair process and ensures that only genuine, specified parts are used.
It's a vital resource for maintenance personnel.
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--- Page 1 ---
TG-500E-3-10101 5 BOOM + JIB, 2M2D, KG54TXL
PB1000186-02 HYDRAULIC PRESSURE GENERATING SYSTEM
PC1000139-03 OUTRIGGER SYSTEM
PD1000173-02 SWING SYSTEM
PE1000171-03 ELEVATING SYSTEM
PF1000162-06 WINCH SYSTEM
PG1000164-04 TELESCOPING SYSTEM
PH1000158-03 SAFETY DEVICES
PK1000178-03 FRAME
PL1000176-05 CONTROL DEVICES
PN1000154-02 ELECTRIC EQUIPMENT
PO1000144-01 INDICATION PLATES
PW1000028-00 ACCESSORIES & TOOLS
PX1000177-04 MOUNTING PARTS
PY1000157-06 OPTIONS
ASSEMBLY
000000
--- Page 3 ---
TG-500E-3-10101 5 BOOM + JIB, 2M2D, KG54TXL
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End)
1 (***********) HOOK (SHEAVE 6 PC'S) 1
2 36091020000 HOOK (SHEAVE 1 PC'S) 1
3 (***********) HOOK (AUXILIARY) 1
5 37001801180 ROPE,WIRE (TESAC) 1
37001802600 ROPE,WIRE (TSK) 1
6 37001801340 ROPE,WIRE (TESAC) 1
7 (***********) SOCKET,ROPE (SEIZING ) 2
8 (***********) OPE.ASSY, WINCH BRAKE (MAIN) 1
9 (***********) OPE.ASSY, WINCH BRAKE (AUX.) 1
10 (***********) OPE.ASSY,DRUM LOCK (MAIN) 1
11 (***********) OPE.ASSY,DRUM LODK (AUX.) 1
12 (***********) OPE.ASSY,CLUTCH (MAIN) 1
13 (***********) OPE.ASSY,CLUTCH (AUX.) 1
14 (***********) DETECTOR,DISORDERLY WINDING 2
16 (***********) PIPING,WINCH (MAIN) 1
17 (***********) PIPING,WINCH (AUX.) 1
18 (***********) PIPING,WINCH BRAKE (MAIN) 1
19 (***********) PIPING,WINCH BRAKE (AUX.) 1
20 (***********) DETECTOR,DRUM ROTATION (MAIN) 1
21 (***********) DETECTOR,DRUM ROTATION (AUX.) 1
22 (***********) MOUNT,WINCH (MAIN) 1
23 (***********) MOUNT,WINCH (AUX.) 1
000005
--- Page 4 ---
TG-500E-3-10101 5 BOOM + JIB, 2M2D, KG54TXL
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks
1 (***********) SWITCH,DETECTOR (F/J) 1
2 (***********) ELECTRICAL PARTS,CAB 1
3 33432148010 SWITCH PANEL 1
5 (***********) LAMP (WORKING) 1
000010
--- Page 5 ---
TG-500E-3-10101 5 BOOM + JIB, 2M2D, KG54TXL
PF1400132-03 MOUNT,WINCH (MAIN)
PF1400133-03 MOUNT,WINCH (AUX.)
PG1010153-07 BOOM
PG1040066-02 JIB
PG1050088-05 CYLINDER,TELESCOPING
PG1070037-02 REEL,HOSE (MOUNT)
PG1070330-01 REEL,HOSE
PG1070340-03 REEL,HOSE
PG1120030-01 DETECTOR SYSTEM, BOOM LENGTH
PG1120030-01 DETECTOR SYSTEM, BOOM LENGTH
PG1130041-03 DETECTOR,BOOM LENGTH
PG1130055-01 DETECTOR,BOOM LENGTH (WITH ANGLE DETECT)
PG1130119-00 DETECTOR,BOOM LENGTH (WITH ANGLE DETECT)
PG1160000-03 DETECTOR,BOOM RETRACTION (TOP)
PG1200041-02 PIPING,TELESCOPING
PG1280002-02 VALVE,CONTROL (TELESCOPING)
PG1360077-03 GUIDE,WIRE
PH1060074-01 DETECTOR,OVER WINDING (JIB&S/T)
PH1060078-01 DETECTOR,OVER WINDING (BOOM)
PH1070029-00 SWITCH,OVER WIND DETECTOR (BOOM)
PH1070034-01 SWITCH,OVER WIND DETECTOR (JIB&S/T)
PH1170011-00 DETECTOR,CONTROL VALVE ACTUATION
PH1180091-00 CONNECTION,MOMENT LIMITER SYSTEM
PH1180142-00 CONNECTION,MOMENT LIMITER SYSTEM
PH1200020-02 PIPING,VENT
PH1250008-01 MOMENT LIMITER (AML-M1)
PH1360002-00 INDICATOR,RETRACT
PI1010027-00 MOTOR,HYDRAULIC (WINCH)
PI1010072-01 MOTOR,HYDRAULIC (AIR CONDITIONER)
PI1010124-00 MOTOR,HYDRAULIC (COOLER,OIL)
PI1010186-00 MOTOR,HYDRAULIC
PI1010205-00 MOTOR,HYDRAULIC
PI1030006-00 CYLINDER,MASTER
PI1030008-01 CYLINDER,MASTER
PI1030008-01 CYLINDER,MASTER
PI1030012-00 CYLINDER,MASTER (NABCO)
PI1030040-00 CYLINDER,MASTER
PI1040011-00 CYLINDER,AIR
PI1050002-00 RESERVOIR,OIL
PI1100017-00 VALVE,RELIEF
PI1120085-02 VALVE,SOLENOID
PI1120086-02 VALVE,SOLENOID
PI1120353-00 VALVE,SOLENOID
PI1130005-01 VALVE,HYDRAULIC
PI1130029-00 VALVE,HYDRAULIC
PI1140007-01 VALVE,CHECK
PI1140017-00 VALVE,CHECK
PI1140042-00 VALVE,CHECK
PI1140047-00 VALVE,CHECK
PI1140170-03 VALVE,CHECK
PI1140229-00 VALVE,CHECK
PI1160007-00 VALVE,FLOW CONTROL
PI1220022-00 FLOW DIVIDER
PI1250091-01 VALVE,COUNTERBALANCE (WINCH)
PI1260011-02 CARTRIDGE, COUNTERBALANCE
PI1280050-01 VALVE,PILOT CHECK
PI1300080-00 FILTER,OIL
PI1340011-01 ACCUMULATOR
PI1420001-01 GAUGE,PRESSURE
PI1420002-00 GAUGE,PRESSURE
PK1100070-02 SWING FRAME
PK1120076-00 SWING TABLE
PK1120101-01 SWING TABLE
PK1140071-03 CAB,OPERATOR
000015
--- Page 6 ---
TG-500E-3-10101 5 BOOM + JIB, 2M2D, KG54TXL
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks
1 36650115010 COVER (FRONT) 1
2 36650115020 CASE (BEARING) 1
9 36650115030 PLATE (SIDE) 2
10 36650115100 COUPLING 1
12 36650115110 BUSH 1
13 36650115060 RING,SQUARE 3
14 36650115050 SEAL,OIL 2
15 80602110520 RING,RITAINING 1 R52
16 36650115120 WASHER,PLAIN 4
17 90302041201 WASHER,SPRING 4 12
18 90302041801 WASHER,SPRING 4 18
19 90131518055 BOLT,HEXAGON SOCKET 4 M18X55
20 90171112035 BOLT 4 M12X35
21 90101718050 BOLT 4 M18X50
22 80730120022 PIN 4 12X22
23 36652085020 O-RING 4
24 36650115070 SEAL (BACKUP) 4
25 36650115090 COLLAR 1
28 36650115130 CASE (BEARING) 1
29 36651595090 CASE (BEARING) 1
34 36650845010 PLATE (A) 2
35 36650845020 PLATE (B) 2
36 36650115140 SEAL,SHAFT 4
38 80730080020 PIN (STRAIGHT) 4 8X20
39 36650115200 COLLAR 1
40 36651265020 BUSH 1
41 36650115210 COUPLING 1
42 36651265010 COUPLING 1
43 36650115170 RING,SQUARE 2
44 36651595020 SEAL,POCKET (O-RING) 12
45 80316030040 PLUG 2 PT1/4
46 36650115190 O-RING 1
47 36651595080 O-RING 1
48 36651955010 BOLT,STUD 6 M14X104
49 36652085030 BOLT,STUD 2 M14X135
50 90303071401 WASHER,PLAIN 8 14
51 90201501400 NUT 8 M14
52 90171110030 BOLT 4 M10X30
53 90302041001 WASHER,SPRING 4 10
54 80602110190 RING,RITAINING 1 R19
55 36652085040 PLATE (SIDE) 2
56 36650115260 BOLT,STUD 4 M14X109
60 36652085090 PUMP,GEAR (NO.1) 1
70 36652085100 PUMP,GEAR (NO.2) 1
80 36652085110 PUMP,GEAR (NO.3) 1
90 36652085120 PUMP,GEAR (NO.4) 1
100 36652080000 PUMP,HYDRAULIC 1
000019
--- Page 7 ---
TG-500E-3-10101 5 BOOM + JIB, 2M2D, KG54TXL
PB1220084-00 PIPING,DELIVERY
32
33
31
25
31
52
14 15 32
17 33
17
20 28
21 29
22 39 18 38 52
22 39 26
26 2
27 27
16 3
11
37
23 51
51
35
24
16 13 6
6 12
19 9
9 7 2 3
2 3 5 37
37 5
1
2 3 1
8 37
2 3 2 3
9 37 3 37
10 4
36
10
2 13 14
18 22 31 36
--- Page 8 ---
TG-500E-3-10101 5 BOOM + JIB, 2M2D, KG54TXL
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks
1 33630490100 BRUSH,ROTARY JOINT 1 436730
33630493000 BRUSH,ROTARY JOINT 1 436731
2 90101508020 BOLT 4 M8X20
3 90302040801 WASHER,SPRING 4 8
4 91100516000 SEAL,RING 1 436689
5 56554006000 BEARING,PLAIN 1
6 91531216000 PACKING 2
7 91100216000 SEAL,RING 6 436688
91100216000 SEAL,RING 5 436689
8 33630510200 BODY 1 437020
33630510201 BODY 1 437021
9 33630510100 CORE 1
10 56554009000 BEARING,PLAIN 1
11 33630460400 STOPPER 2
12 90101210025 BOLT 4 M10X25
13 90302041001 WASHER,SPRING 4 10
14 33630490501 HARNESS 1 436730
15 91002905500 O-RING 1 1B G55
16 91002903000 O-RING 2 1B G30
17 91002802200 O-RING 3 1B P22
18 91002801800 O-RING 1 1B P18
19 33630510500 FITTING,FLANGE 1
20 90131514035 BOLT,HEXAGON SOCKET 7 M14X35
21 90302041401 WASHER,SPRING 7 14
23 59457138000 PLUG ASSY 1 437021
100 33630510001 JOINT,ROTARY 1
000028
--- Page 9 ---
TG-500E-3-10101 5 BOOM + JIB, 2M2D, KG54TXL
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) R
1 36632685010 COVER ASSY 1
2 36632685020 VALVE,CONTROL (ELEVATING) 1
3 36632685030 VALVE,CONTROL (TELESCOPING) 1
4 36632685040 VALVE ASSY 1
5 36632685051 VALVE,CONTROL (AUX. WINCH) 1
6 36632685400 VALVE,CONTROL (MAIN WINCH) 1
7 36632685060 COVER 1
11 36632685070 COVER 1
12 36632685080 VALVE,RELIEF 1
13 36632685090 VALVE,RELIEF 2
14 91002801500 O-RING 6 1B P15
15 36632685100 O-RING 12
18 36632685110 SHIM 24
19 36632685420 ORIFICE 2 M5X5 0.5
23 36632465120 END,SPOOL 4
24 36632685120 COVER 4
25 36632685130 PLATE 6
26 36630015340 END 4
27 36632685140 RETAINER (SPRING) 8
28 36632685150 SPRING 4
29 36632685160 PLUG 4
31 36632685170 SPRING 2
32 36634675070 RETAINER 4
33 36634675080 BALL,STEEL 4 4
34 90131508035 BOLT,HEXAGON SOCKET 4 M8X35
90131508015 BOLT,HEXAGON SOCKET 4 M8X15
35 90131508070 BOLT,HEXAGON SOCKET 8 M8X70
40 91002803200 O-RING 5 1B P32
41 36642395080 O-RING 4 S8
43 36632685440 PACKING 8
44 36632465220 PIN (STRAIGHT) 4
45 80136316010 PIN,SPLIT 8 1.6X10
46 36632465230 PLUG 5 PF1/4
48 36632465240 VALVE,RELIEF 5
49 36630185290 VALVE,RELIEF 1
52 36632685190 PIECE,DISTANCE 1
53 36632685200 RETAINER (SPRING) 1
54 36632685210 SPRING 1
63 91002800700 O-RING 4 1B P7
71 36646805070 BODY ASSY 5
73 36632685220 PLUG 1
75 36632685230 PLUG 1
76 36632685240 SPRING 1
77 36632685250 SPRING 1
78 36632685430 ORIFICE 1 M4X4 0.5
84 91002802900 O-RING 1 1B P29
85 91002800900 O-RING 1 1B P9
88 36632685260 VALVE,RELIEF 1
90 36632685270 SPRING 1
93 36632685280 SPRING 2
96 36630805290 PLUG 2
102 91001102100 O-RING 8 1A P21
105 91001203000 O-RING 1 1A G30
91001203000 O-RING 2 1A G30 437160
108 91411002100 RING,BACKUP 8 P21
115 36632685300 SPRING 2
117 91002800600 O-RING 2 1B P6
118 36632685410 PLATE 2
124 36632685310 SPRING 1
125 36632465450 O-RING 4
126 36632685320 O-RING 4
127 91000512600 O-RING 4
128 36632685340 RING,BACKUP 8
000032
--- Page 10 ---
TG-500E-3-10101 5 BOOM + JIB, 2M2D, KG54TXL
PB1320560-00 VALVE,MANUAL CONTROL
4
136150121133 73 42 137144135
148
13 18 15 145 19
56
163185 121 39 73
74
78
123 75 175
15 82
113 36
76 69
63 187
64 35
14
15
54 55 34 167 188 67 18 67 38 37 33
--- Page 11 ---
TG-500E-3-10101 5 BOOM + JIB, 2M2D, KG54TXL
PC1030054-04 CYLINDER,JACK
50
11
12
1
2
13
20 22
32
9 33 15
10
7
8 4
3 19
21
16
9 17
20 18
6
4
5
41
42
--- Page 12 ---
TG-500E-3-10101 5 BOOM + JIB, 2M2D, KG54TXL
PC1120072-02 OPERATION SYSTEM, OUTRIGGER ACCELERATOR
2
1
12
12
12 13
14
14
4 8
8
15 31
3
7
7 6
16 5
9
17
6
8 10
1
24 11
21
18
22
23
19
20
12
--- Page 13 ---
TG-500E-3-10101 5 BOOM + JIB, 2M2D, KG54TXL
PD1030059-02 GEAR,DRIVE
12 13
2
5
19
10
9
16
8
16 12 14
15 20
11
13 14
15 20
3
17
18
4
31
6 7 41
--- Page 14 ---
TG-500E-3-10101 5 BOOM + JIB, 2M2D, KG54TXL
PD1070008-00 DRIVING UNIT,SWING
1
32 49
27 20
18 25
21 28
19 48
13 45
15
16
14 42
40
41
33
34
37
12 17
23 36
38
24 35
22
39
26
29
47 31 43 46 44
30
11
--- Page 15 ---
TG-500E-3-10101 5 BOOM + JIB, 2M2D, KG54TXL
PE1010089-08 CYLINDER,ELEVATING
52 23
22
21
100 53
21
16 52
20 55
17 60
19 71 54
18
13
12
11
10
15
14
43 9
41
7
5
6
2
3
4
3
2
6
8
31
33
1 31
32
81
--- Page 16 ---
TG-500E-3-10101 5 BOOM + JIB, 2M2D, KG54TXL
PF1050019-00 HOOK (SHEAVE 6 PC'S)
60
4 5 13
13 2
3
2
3
6 2
3
7 2
3
4 2 2
3
5 40
13
40
23 3
12
24
8
13
23 5
9 4
15
10 17 13 5
4
16
11
21
18
19
20
50
--- Page 17 ---
TG-500E-3-10101 5 BOOM + JIB, 2M2D, KG54TXL
PF1120007-04 BAND,WINCH BRAKE
3
3
2
100
1
77
76
61
71
77 4
71 49
76 62
84
81 84
82
36 81
46
34
50 47
48
33 35
34
17
37 16
15
32 39 14
44
38
11
12 31
13
40 10
5 30 22
7 45
9
8
7 45
9 29
28
6 27
40 26
41 25
24
43 23
42
22
21
18
20
19
90
--- Page 18 ---
TG-500E-3-10101 5 BOOM + JIB, 2M2D, KG54TXL
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks Pages
1 90211201000 NUT 1 M10
2 34330014500 END 1
3 37001700010 CABLE,CONTROL 1 L=1600
4 19114205000 KNOB (BROWN) 1
5 33331060100 LEVER 1
6 37000101430 PIN 1
7 90303070801 WASHER,PLAIN 2 8
8 80136332020 PIN,SPLIT 2 3.2X20
9 33331060200 LEVER 1
20 33331068010 LEVER ASSY 1
000070
--- Page 19 ---
TG-500E-3-10101 5 BOOM + JIB, 2M2D, KG54TXL
PF1220105-00 PIPING,WINCH BRAKE (MAIN)
2
3 4
7
8 6 1
8 2 17
11
12 12
15
14
13 16
--- Page 20 ---
TG-500E-3-10101 5 BOOM + JIB, 2M2D, KG54TXL
PF1400132-03 MOUNT,WINCH (MAIN)
73 49
6 90
87 74
72
73
54
58 2 50
14 6
5
87
59
1 53
11
12 16 22
8 17
18
10
10 57
6 1 7
16 52
87