PDF Parts Manual Tadano AT-120S-2 Crane - 960 KB
This parts manual provides detailed information for the Tadano AT-120S-2 crane, covering both the upper and lower structures.
It also includes parts breakdowns for the Hino TKG-XZU652F carrier vehicle.
This comprehensive document is essential for ordering correct parts for the entire machine.
It's a critical resource for maintaining the crane and its carrier.
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--- Page 1 ---
AT-120S-2 42081232007 UPPER, LOWER, HINO TKG-XZU652F-TKFRC6
PB0000349-01 UPPER STRUCTURE SYSTEM
PB0000505-00 LOWER STRUCTURE SYSTEM
ASSEMBLY
000000
--- Page 3 ---
AT-120S-2 42081232007 UPPER, LOWER, HINO TKG-XZU652F-TKFRC6
PB1100101-02 PUMP,HYDRAULIC (EMERGENCY)
50
1
1 41 10
33
34
3 8
9
27
29
--- Page 4 ---
AT-120S-2 42081232007 UPPER, LOWER, HINO TKG-XZU652F-TKFRC6
PB1320537-01 VALVE,MANUAL CONTROL
200
1
2
3
4
4
4
4
5
7
6
1
21
2223
24
25
--- Page 5 ---
AT-120S-2 42081232007 UPPER, LOWER, HINO TKG-XZU652F-TKFRC6
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No
1 (***********) PUMP,HYDRAULIC (MOUNT) 1
2 (***********) POWER SUPPLY (MOUNT,EMERGENCY PUMP) 1
000013
--- Page 6 ---
AT-120S-2 42081232007 UPPER, LOWER, HINO TKG-XZU652F-TKFRC6
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) R
1 42614571004 CASE ASSY,INNER (REAR,LEFT) 1
2 90302041001 WASHER,SPRING 16 10
3 31611640150 SPRING 2
4 90171108016 BOLT 4 M8X16
5 37000504780 PLATE N T=0.6
6 42614572004 CASE ASSY,INNER (REAR,RIGHT) 1
9 42613610010 PLATE 4
11 90101206014 BOLT 2 M6X14 HA6914
90101206016 BOLT 2 M6X16 HA6915
12 90302040601 WASHER,SPRING 2 6
13 42613610020 BLADE 2
16 37002011280 PLATE,SLIDE N T=9.5
17 42612850200 PLATE N T=6
18 90101210016 BOLT 16 M10X16
19 37000581940 PLATE N T=0.5
20 37000506590 PLATE N T=1.6
21 90303070601 WASHER,PLAIN 2 6
22 90101208012 BOLT 4 M8X12
23 90302040801 WASHER,SPRING 4 8
24 37000575240 PLATE 2 T=3
25 37000178190 PIN 2
26 42614050020 PLATE,SLIDE 2
27 37001510810 BOLT 4 M8X25
000018
--- Page 7 ---
AT-120S-2 42081232007 UPPER, LOWER, HINO TKG-XZU652F-TKFRC6
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks
1 36637490000 VALVE,MANUAL CONTROL 1
2 90101208025 BOLT 3 M8X25
3 90302040801 WASHER,SPRING 3 8
4 32700007500 LEVEL 1
5 42701200100 LEVER 1
6 42701200200 LEVER 1
7 42701200300 LEVER 1
8 42701200400 LEVER 1
9 42701200500 LEVER 1
10 31323330200 KNOB (RED) 1
11 31323330100 KNOB (BLACK) 4
12 37000105610 PIN 10 L=18
13 90303070501 WASHER,PLAIN 10 5
14 80136320010 PIN,SPLIT 10 2X10
000023
--- Page 8 ---
AT-120S-2 42081232007 UPPER, LOWER, HINO TKG-XZU652F-TKFRC6
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Rem
1 42614571102 CASE,INNER 1
2 42614571200 CASE,INNER 1
4 36036340001 CYLINDER,JACK 1
5 42612851400 FLOAT ASSY 1
6 37000184210 PIN 1 25
7 80601110250 RING,RITAINING 1 S25
8 37000169010 PIN 1 30
9 80601110300 RING,RITAINING 2 S30
10 36625740001 VALVE,CHECK 1
11 90171108055 BOLT 4 M8X55
12 37000138750 PIN 1 18
13 80136332036 PIN,SPLIT 2 3.2X36
14 80400160127 JOINT 1
15 91002801100 O-RING 1 1B P11
16 36672460000 FILTER (NIPPLE TYPE) 1
17 42612851010 COVER 1
18 90186206014 BOLT,FLANGE 2 M6X14
19 37000582990 PLATE 4 T=1.0
21 91810130240 FASTENER 2
25 37000184220 PIN 2 12
26 80601110120 RING,RITAINING 4 S12
28 90280200600 NUT,FLANGE 1 M6
30 37000600700 CLAMP 1 12X3
31 31201770100 PLATE,SLIDE 8 T=3.0
51 36043250000 CYLINDER,EXTENSION 1
52 80400160127 JOINT 2
53 91002801100 O-RING 3 1B P11
54 37002485330 HOSE 1 L=2135
55 42613671400 HARNESS 1
56 91810130250 FASTENER 16
73 42612851420 TRUNNION 1
100 42614571004 CASE ASSY,INNER (REAR,LEFT) 1
000028
--- Page 9 ---
AT-120S-2 42081232007 UPPER, LOWER, HINO TKG-XZU652F-TKFRC6
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks
3 91280439941 SEAL,OIL 1
4 36081565010 CASE,GEAR 1
5 80515006312 BEARING,BALL 1
6 36081395040 KEY 1
7 36081395050 WHEEL,WORM 1 4X32-34
8 90102510025 BOLT 6 M10X25
9 90302041001 WASHER,SPRING 6 10
10 80516006211 BEARING,BALL 1
11 80601110550 RING,RITAINING 1 S55
12 36081395060 CASE,GEAR 1
13 36072725350 BEARING,TAPER ROLLER 1
14 36081395070 WORM 1 4X20
15 36081325110 BEARING,TAPER ROLLER 1
16 36081325080 SHIM SET 1
17 36081325010 SPACER 1
18 36081325090 RING,SNAP 1
19 36080495090 GAUGE,OIL 1
20 36080235080 WASHER,SEAL 1 M16
21 80316090040 PLUG SOCKET 1 R1/4
31 36081395500 GEAR,SPUR 1
50 36081560000 REDUCER,SWING SPEED 1
000033
--- Page 10 ---
AT-120S-2 42081232007 UPPER, LOWER, HINO TKG-XZU652F-TKFRC6
PE1050097-06 CYLINDER,LEVELING
31
130
82
41
38 39 35
32 33 35 36
47
34 37 40 42 43 44 45 46
47
101 102
105 91
103
120
--- Page 11 ---
AT-120S-2 42081232007 UPPER, LOWER, HINO TKG-XZU652F-TKFRC6
PE5110091-01 ELEC.ASSY,FRAME
3 37
41
15 10 9
3
14 17 33
36
20
35
61
62
103 62
2
13 25
28
68 81
20 26 27 28
66 28
20 62 66
13 25
28
28
63 64 63 64 13 25
65 65 28 28 28
67
67
--- Page 12 ---
AT-120S-2 42081232007 UPPER, LOWER, HINO TKG-XZU652F-TKFRC6
PG1010818-01 BOOM
123
120
121
122
118 114
115 124
119
8
115 124
113
114 115
113
114 115
116
11
113 5
114 115 11
72 8
111 142 6
11 7 33
113 5
114 115 13
41
1
25
13 69
23
24
6 7
18 23 24
59
20 41
19 73 31
74
60
29
32
79 23 24 23 24
23
27 28
74 61 62
73
20
26
--- Page 13 ---
AT-120S-2 42081232007 UPPER, LOWER, HINO TKG-XZU652F-TKFRC6
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks Pa
2 90101208014 BOLT 6 M8X14
3 90302040801 WASHER,SPRING 10 8
4 42345810700 JOINT 1
5 80302090161 FITTING 2 KCO12-030N
6 82100001803 TUBE,CORRUGATE 4 M 13
7 82100001804 TUBE,CORRUGATE 1 M 15
8 80430450650 JOINT 1
11 37002479610 HOSE 1 L=1250
13 37000714030 CLAMP ASSY 4 18X1
14 37000300750 SLEEVE 4 18-15
15 37000911550 JOINT 1
16 42343670100 SHEAVE 1
17 42343670300 GUIDE 1
18 90101208012 BOLT 4 M8X12
19 42345810100 SHEAVE 1
20 42345810200 GUIDE 1
21 37002478780 HOSE 3 L=9200 HA6742
37012408440 HOSE 3 L=9160 TO 9200 HA6743
22 37002478770 HOSE 2 L=9200 HA6742
37012408450 HOSE 2 L=9160 TO 9200 HA6743
23 42345810400 JOINT 1 HA6742
42345811100 JOINT 1 HA6743
24 90201201000 NUT 4 M10
25 80430620400 JOINT 3
27 80430620600 JOINT (WITH O-RING) 4 L,G3/8-G3/8
28 91002801400 O-RING 2 1B P14
29 90303070801 WASHER,PLAIN 2 8
30 37000714010 CLAMP ASSY 2 12X1
31 42345810800 JOINT 1
32 42345810900 SUPPORT 1
33 42345810950 PLATE 4
34 37002480540 HOSE 1 L=1200
37 91000501100 O-RING 6 HA6743
38 91000501200 O-RING 4 HA6743
51 42345890110 JOINT 1
52 80400160127 JOINT 4 HA6742
80400160127 JOINT 2
80400160127 JOINT 1 HA6743
53 91002801100 O-RING 8 1B P11 HA6742
91002801100 O-RING 3 1B P11
91002801100 O-RING 8 1B P11 HA6743
54 80316090020 PLUG 3 KKT PT1/8 HA6742
80316090020 PLUG 3 KKT PT1/8 HA6743
55 80481002030 JOINT 2 S,G1/4-G3/8 HA6742
80481002030 JOINT 1 S,G1/4-G3/8 HA6743
56 80461002216 JOINT 3 HA6743
57 80461102518 JOINT 1 HA6743
61 42344740210 JOINT 1
65 80400160129 JOINT 2 HA6742
80400160129 JOINT 1 HA6743
66 91002801400 O-RING 6 1B P14
68 80461103518 JOINT 1 HA6743
000048
--- Page 14 ---
AT-120S-2 42081232007 UPPER, LOWER, HINO TKG-XZU652F-TKFRC6
PH5030404-00 HARNESS
1
--- Page 15 ---
AT-120S-2 42081232007 UPPER, LOWER, HINO TKG-XZU652F-TKFRC6
PH5031599-00 HARNESS
100
--- Page 16 ---
AT-120S-2 42081232007 UPPER, LOWER, HINO TKG-XZU652F-TKFRC6
PH5032700-00 HARNESS
100
9
--- Page 17 ---
AT-120S-2 42081232007 UPPER, LOWER, HINO TKG-XZU652F-TKFRC6
PH5033865-00 HARNESS
100
--- Page 18 ---
AT-120S-2 42081232007 UPPER, LOWER, HINO TKG-XZU652F-TKFRC6
PH5034148-00 HARNESS
1
--- Page 19 ---
AT-120S-2 42081232007 UPPER, LOWER, HINO TKG-XZU652F-TKFRC6
PH5034231-00 HARNESS
100
--- Page 20 ---
AT-120S-2 42081232007 UPPER, LOWER, HINO TKG-XZU652F-TKFRC6
PI1120265-01 VALVE,SOLENOID
200
12 9 8 11
200
160 104
159 157 11 109 156 163 115 8
--- Page 21 ---
AT-120S-2 42081232007 UPPER, LOWER, HINO TKG-XZU652F-TKFRC6
PI1230018-00 VALVE,SHUTTLE
10
6
2
4
3
5
--- Page 23 ---
AT-120S-2 42081232007 UPPER, LOWER, HINO TKG-XZU652F-TKFRC6
PJ3000265-00 PLATFORM SYSTEM
7
5
8
6
2
3
4
1
--- Page 24 ---
AT-120S-2 42081232007 UPPER, LOWER, HINO TKG-XZU652F-TKFRC6
PJ5090125-01 JOINT ASSY,SWIVEL
100
6
9
5
4 8
7
31 34
35
32
34
33
36 37 36
--- Page 25 ---
AT-120S-2 42081232007 UPPER, LOWER, HINO TKG-XZU652F-TKFRC6
PL1250039-03 VALVE,CONTROL
44
23 42
43
45
70
71
72
19
11
200 7
52 46
51
54 47 22
6 15 13 9
55
60
14 59 56 58 57 61
--- Page 26 ---
AT-120S-2 42081232007 UPPER, LOWER, HINO TKG-XZU652F-TKFRC6
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remar
1 42510231000 LAMP ASSY (LED) 1 HA6753
2 90813108016 BOLT,WING 1 M8X16
3 42500240200 SUPPORT 1
4 90162150200 U-BOLT 2 M8X20A
5 90302040801 WASHER,SPRING 4 8
6 90201200800 NUT 4 M8
7 82100002002 CLAMP 4 WR6
8 90302040601 WASHER,SPRING 4 6
9 90101206012 BOLT 4 M6X12
10 42500240101 HARNESS 1
12 91810130240 FASTENER 10
13 90201200600 NUT 3 M6
15 42735520300 HARNESS 1
31 82199105007 LAMP (ASSY ONLY) 1 HA6753
32 90101212020 BOLT 1 M12X20 HA6753
33 90302041201 WASHER,SPRING 1 12 HA6753
34 37000179070 PIN 1 HA6753
35 80620210160 PIN,SNAP 1 HA6753
41 42510232000 LAMP ASSY (SQUARE TYPE) 1 HA6754
000106
--- Page 27 ---
AT-120S-2 42081232007 UPPER, LOWER, HINO TKG-XZU652F-TKFRC6
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remark
1 82100003008 LAMP (LED BULB/YELLOW) 4 24V
000111
--- Page 28 ---
AT-120S-2 42081232007 UPPER, LOWER, HINO TKG-XZU652F-TKFRC6
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End
1 42433932200 SWITCH ASSY (WITH HARNESS,1 SW) 1
2 82199514013 CAP 1
3 82199504017 NUT 1 AT-401N
21 42500065010 PLATE,NAME 1
22 42500065020 PLATE,NAME 1
23 42475910010 PLATE,NAME 1
24 42943630070 PLATE,NAME 1
000116
--- Page 29 ---
AT-120S-2 42081232007 UPPER, LOWER, HINO TKG-XZU652F-TKFRC6
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End
1 42651593400 SWITCH ASSY (WITH HARNESS,1 SW) 2
2 82199514013 CAP 2
3 82199504017 NUT 2 AT-401N
11 42392583010 PLATE,NAME 2
12 42943630070 PLATE,NAME 2
13 42500045010 PLATE,CAUTION 2
14 42475910010 PLATE,NAME 1
000121
--- Page 30 ---
AT-120S-2 42081232007 UPPER, LOWER, HINO TKG-XZU652F-TKFRC6
PN5011475-00 NAME PLATE ASSY (YELLOW:NON-SLIP)
2 3 4
5
2 5 5 2 2
--- Page 31 ---
AT-120S-2 42081232007 UPPER, LOWER, HINO TKG-XZU652F-TKFRC6
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks
1 42396051010 PLATE,NAME 1
2 42396381010 PLATE,NAME 1
3 42392330070 PLATE,NAME 2
4 42393790020 PLATE,CAUTION 1
5 42393390200 PLATE,CAUTION 1
6 42396381040 PLATE,NAME 1
7 42392350010 PLATE,CAUTION 2
8 42392350150 PLATE,CAUTION 3 HA6905
42396680050 PLATE,CAUTION 3 HA6906
9 37002221020 PLATE,CAUTION 2
10 37002220410 PLATE,CAUTION 3
11 42592422010 PLATE,NAME 1
12 42396381020 PLATE,NAME 1
13 42395650030 PLATE,NAME (AT-120SR) 1
14 31642171550 PLATE,NAME 3
15 42391701020 PLATE,NAME (AMC) 1
16 42942152100 PLATE,CAUTION 1
17 42394271120 PLATE,NAME (STOP) 1
18 42396051070 PLATE,NAME 1
19 42396051080 PLATE,CAUTION 1
20 42391860100 PLATE,NAME 1
21 42390960190 REFLECTOR (WHITE/RED) 2
22 42391670050 REFLECTOR (WHITE/RED) 1
23 42396051110 REFLECTOR 1
24 42396051120 REFLECTOR 2
25 42392584040 PLATE 3
26 12117140000 PLATE,NAME (GREASE) 13
27 44390880020 PLATE,NAME 2
28 42396381050 PLATE,NAME 1
29 42396051100 PLATE,CAUTION 1
30 42396381030 PLATE,CAUTION 1
31 37002226560 PLATE,NAME 1
32 42942152070 PLATE,CAUTION 1
33 42392672020 PLATE,CAUTION 1
34 42394271310 PLATE,NAME (MARKING) 8
35 37002221080 PLATE,CAUTION 1
36 42395081120 PLATE,NAME 1
000129
--- Page 32 ---
AT-120S-2 42081232007 UPPER, LOWER, HINO TKG-XZU652F-TKFRC6
PO1013958-00 PLATE ASSY,NAME (BOX,OPERATION)
1
2
--- Page 33 ---
AT-120S-2 42081232007 UPPER, LOWER, HINO TKG-XZU652F-TKFRC6
PP5270032-00 PLATFORM ASSY
3 5
200
2
13
1
14
15
7
4
6
8 9
10 11
35 36
36
132
37
133
75 71
33 132
133
71
74
76
34 6
31
32 8
--- Page 34 ---
AT-120S-2 42081232007 UPPER, LOWER, HINO TKG-XZU652F-TKFRC6
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) R
1 37002427140 HOSE 1 L=4390
2 37002474610 HOSE 1 L=4710
3 37002455130 HOSE 1 L=4750
4 90101208060 BOLT 2 M8X60
5 37000300740 SLEEVE 1 18-12
6 37002479870 HOSE 1 L=5500
7 37000300750 SLEEVE 1 18-15
8 37002417350 HOSE 1 L=1060
9 37002462440 HOSE 2 L=1300
10 37002474590 HOSE 1 L=1160
11 37002474600 HOSE 1 L=1110
12 37002454160 HOSE 1 L=775
13 37002459280 HOSE 1 L=1050
14 37002471620 HOSE 1 L=870
15 37002481390 HOSE 1 L=1100
16 37002462640 HOSE 1 L=2850
18 37002428060 HOSE 1 L=2800
19 37002476170 HOSE 1 L=3100
21 81408000290 PIPE,STEEL 1 M 22X2.5T
22 81408000130 PIPE,STEEL 1 M 10X1.8T
23 81408000160 PIPE,STEEL 1 M 12X1.4T
24 81408000241 PIPE,STEEL 1 M 18X1.9T
25 81408000290 PIPE,STEEL 2 M 22X2.5T
26 81408000241 PIPE,STEEL 1 M 18X1.9T
27 81408000160 PIPE,STEEL 1 M 12X1.4T
28 80481302025 JOINT 6 L,G1/4-G1/4
29 91002801100 O-RING 13 1B P11
30 80430620400 JOINT 2
31 37000921300 JOINT 2 S,PF1/4-PF1/4
32 37000929850 JOINT 2 S,G1/4-G1/4
33 80303010200 FITTING,ELBOW 1 KLA22-000N
34 37000700540 CLAMP ASSY 2 22-18
35 80320010180 FITTING 1 KUD22-060N
36 80320010080 FITTING 1 KUD12-030N
37 80320010140 FITTING 1 KUD18-040N
38 80320030080 FITTING,ELBOW 1 KLE12-030N
39 80320030140 FITTING,ELBOW 1 KLE18-040N
40 37000714010 CLAMP ASSY 2 12X1
41 37000714040 CLAMP ASSY 1 18X2
42 37000711030 CLAMP ASSY 1 22X1
43 37000924110 JOINT 1 S,G1/2-G1/2
45 80430620600 JOINT (WITH O-RING) 1 L,G3/8-G3/8
46 80430620800 JOINT 1
47 80491304040 JOINT (WITH O-RING) 1
48 91002801800 O-RING 1 1B P18
49 42646441101 COVER 1 65XL=1900
50 37000600450 CLAMP 2 R=38
51 37000711260 CLAMP ASSY 1 25X2
52 90101208025 BOLT 4 M8X25
53 90201201000 NUT 5 M10
54 90302040801 WASHER,SPRING 4 8
55 90280200800 NUT,FLANGE 2 M8
56 82100002019 CLAMP 3 WR40
57 37000600700 CLAMP 24 12X3
58 90280200600 NUT,FLANGE 20 M6
59 82100002039 CLAMP 1
61 82100001806 TUBE,CORRUGATE 2 M 22
62 91810130250 FASTENER 20
65 90171110130 BOLT 2 M10X130
66 90302041001 WASHER,SPRING 2 10
67 82100002014 CLAMP 1 WR20
68 90186206016 BOLT,FLANGE 1 M6X16
69 82100001803 TUBE,CORRUGATE 2 M 13
000142
--- Page 35 ---
AT-120S-2 42081232007 UPPER, LOWER, HINO TKG-XZU652F-TKFRC6
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks
2 90101210035 BOLT 4 M10X35
3 90302041001 WASHER,SPRING 4 10
5 90101208060 BOLT 3 M8X60
6 90302040801 WASHER,SPRING 7 8
8 90101208055 BOLT 2 M8X55
10 90101208065 BOLT 2 M8X65
12 80430620600 JOINT (WITH O-RING) 2 L,G3/8-G3/8
13 37002436640 HOSE 1 L=570
14 37002481550 HOSE 1 L=2250
15 81408000160 PIPE,STEEL 1 M 12X1.4T
17 80302090161 FITTING 2 KCO12-030N
18 91002801400 O-RING 7 1B P14
19 80400160128 JOINT 1 S,G3/8-G1/4
22 37002478350 HOSE 1 L=1750