PDF Parts Manual Manitowoc MLC650VPC MAX Crane - 434 KB
Maintain your Manitowoc MLC650VPC MAX Crane with this official parts manual, covering models from serial number 6503018.
This document is indispensable for accurately identifying and ordering genuine replacement parts.
It features detailed exploded views of every assembly, from the engine to the boom tip.
Using this manual helps minimize downtime and ensures that every repair is performed with the correct components for maximum safety and reliability.
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Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: December 12, 2018 Rev: 001
Model Number Serial Number
MLC650VPC-MAX 6503020
Item Part Description Page
ROTATING STRUCTURE
1 81031411 BEAM ASSY VPC-MAX 3
81022476 HYD LINES INSTL VPC-MAX BEAM 7
81020685 GUIDE VPC-MAX BEAM 11
81022484 HYD LINES INSTL CHAIN W/HOSES 13
81021340 CHAIN ENERGY HOSE BUNDLED VPC 15
81037523 SLIDE VPC HOSE CHAIN ASSY 17
81022347 LINK CONNECTING VPC ACTUATOR 19
81042207 PIN HOSE STOWAGE 21
810279320 VALVE MANIFOLD 23
81031787 WEAR PAD ASSY VPC MAX 25
810327231 ESI BEAM ASSY 29
810238652 SWITCH LIMIT ASSY 31
810289450 LIGHT ASSY VPC WARNING INDICAT 33
84024219 BRACKET LIMIT SWITCH ASSY 35
81039277 PINPULLER ASSY 37
81041447 CATWALK ASSY VPC-MAX BEAM 41
1 80111610 DECAL KIT-MLC650 VPC-MAX STD 45
81043266 DECALS MLC650 INSERT SHIPMENT 47
81043273 DECALS MLC650 VPC-MAX SHIP 49
2 81021640 TROLLEY ACTUATOR VPC-MAX 53
810152201 ROLLER ASSY 57
810298111 SHAFT ASSY 59
810314041 HYD LINES INSTL VPC-MAX ACTUAT 65
7041450 VALVE, HOT OIL SHUTTLE WITH RE 71
81042207 PIN HOSE STOWAGE 73
810327221 ESI ACTUATOR ASSY 75
3 81031225 FRAME ASSY AUX MEMBER 77
10 80111856 BEAM VPC-MAX MOD 79
CONTROLS, ELECTRICAL
9 81033988 ESI CAMERA MAST INSTL 81
ATTACHMENTS
2 810312591 WIRE ROPE (BRIDON) 28MM ASSY X NO DWG
4 84041644 MAST ASSY #684,6M BUTT 83
81023468 HOIST BOOM 85
I
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Manitowoc Cranes
Description Assembly No.
HYD LINES INSTL VPC-MAX BEAM 81022476
Revision: N
Item FN Part Qty Description
7755906002 1 O-RING
102 7447060633 3 ELBOW, 90 DEGREE MALE
INCLUDES THE FOLLOWING PARTS
7755012002 1 O-RING
103 7555204602 1 HOSE ASSY
104 7555205901 1 3/8" I.D. X 59"
105 7555206100 1 3/8'' I.D. X 61''
106 7555206100 1 3/8'' I.D. X 61''
107 7555302201 1 1/2" I.D. X 22"
108 7951210014 7 F WASHER 12 -ST ISO 7089
109 7555202501 1 HOSE ASSY CODED, .375 ID X 25
110 7555204202 1 3/8" I.D. X 42"
111 7555204702 1 3/8'' I.D. X 47''
113 7555301701 1 HOSE ASSY 13/16-16X1/2 I.D.X01
114 7555721191 1 HOSE ASSY
115 7568316055 1 HOSE ASSY
116 7568315355 1 HOSE ASSY VPC MAX BEAM PRESSUR
117 7447060801 2 ADAPTER, STRAIGHT MALE
INCLUDES THE FOLLOWING PARTS
7755012002 1 O-RING
7755908002 1 O-RING
118 7447101001 1 ADAPTER, STRAIGHT
INCLUDES THE FOLLOWING PARTS
7755016002 1 O-RING
7755910002 1 O-RING
119 810056490 1 CAP DUST
120 810056510 3 CAP DUST
121 81018631 1 NAMEPLATE ID TAG ROUND #031
122 81018632 1 NAMEPLATE ID TAG ROUND #032
123 81018633 1 NAMEPLATE ID TAG ROUND #033
124 81018634 1 NAMEPLATE ID TAG ROUND #034
125 7555206602 1 HOSE ASSY
126 7447060608 1 ELBOW, 45 DEGREE MALE
INCLUDES THE FOLLOWING PARTS
7755012002 1 O-RING
7755906002 1 O-RING
127 84028687 1 BRACKET DIN CLAMP
128 7126192553 2 HHCS M10X90 -8.8 ISO 4017
129 7661190804 2 HEX LOCK NUT M10
Page 9
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Manitowoc Cranes
Description Assembly No.
LINK CONNECTING VPC ACTUATOR 81022347
Revision: A
Item FN Part Qty Description
1 810223450 2 ROD END .75-16 UNF-2B X .75 BA
2 810223482 1 ROD THREADED .75-16 UNF-2A X 1
3 7660220231 2 HEX JAM NUT SAME AS 5462730
Page 19
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Manitowoc Cranes
Description Assembly No.
ESI BEAM ASSY 810327231
Revision: H
Item FN Part Qty Description
1 810161360 2 SWITCH, LEVER ARM FIXED
2 + 810238652 2 SWITCH LIMIT ASSY
3 81041739 2 PLATE MOUNTING
4 810289442 2 BRACKET
5 + 810289450 2 LIGHT ASSY VPC WARNING INDICAT
6 84043098 1 WIRING HARNESS WVB3
8 84024608 2 BRACKET LIMIT SWITCH
9 7126131754 2 SHCS M5x50 -8.8 ISO 4762
10 7126191253 24 HHCS M10X25 8.8 FLZN 4017
11 7126211253 4 HHCS M12X25 8.8 FLZN ISO 4017
12 7126131654 8 SHCS M5x45 -8.8 ISO 4762
14 766113000A 2 HEX NUT
16 7661210003 4 NUT, HEX 12MM N.C.
17 7951130016 2 F WASHER 5 A2 ISO 7089
19 7951130226 2 WASHER
20 7951150014 4 F WASHER 6 -ST ISO 7089
21 7951190014 28 F WASHER 10 200HV FLZN 7089
22 7951210014 4 F WASHER 12 -ST ISO 7089
23 7951210220 4 L WASHER 12 -HRC44-51 DIN 127
24 81036717 1 ELEC CABLE WVB5
25 81038042 1 WIRING HARNESS WVB4
26 + 84024219 2 BRACKET LIMIT SWITCH ASSY
27 3455100 2 CLAMP TUBE
28 3455110 2 CLAMP TUBE, 0.75 DIA
29 3490040 2 CLIP, TUBE COLLARD 3/4 ID
30 3490060 2 CLIP
31 810153250 2 RETAINER
32 7126151253 2 HHCS M6X25 8.8 FLZN 4017
33 7126191353 2 HHCS M10X30 8.8 FLZN ISO 4017
34 7661150003 2 NUT, HEX
35 7661190004 2 NUT
36 7951150220 2 L WASHER
37 7951190220 2 L WASHER 10
+ SEE FURTHER BREAKDOWN THIS GROUP
Page 29
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Manitowoc Cranes
81041447
(SHEET 2 OF 2)
Page 39
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Manitowoc Cranes
Description Assembly No.
DECALS MLC650 VPC-MAX SHIP 81043273
Revision: A
Item FN Part Qty Description
50 81007342 8 DECAL-TIE DOWN POINT
51 84021352 1 DECAL SHPNG FIXED MAST
52 84021355 1 DECAL SHPNG VPC-MAX TRLY
53 84021466 1 DECAL SHPNG AUX MEMBER
54 84021464 1 DECAL SHPNG VPC-MAX BEAM
Page 49
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Manitowoc Cranes
Description Assembly No.
SHAFT ASSY 810298111
Revision: C
Item FN Part Qty Description
1 2251700 1 LOCKWASHER
2 2252180 1 LOCKNUT
3 2254230 2 BEARING, SPHERICAL ROLLER
4 4290100 1 FITTING LUBE, NPT .25
5 5970260 1 RETAINING RING
6 6223830 1 OIL SEAL
7 6224720 2 SEAL OIL 7 X 8 X .44
8 810198930 1 SHAFT PINION
9 81019896 1 CARRIER
10 81019897 1 RETAINER
11 81019899 1 RETAINER
12 81021907 1 CARRIER
13 81024161 1 SPACER
14 7126151453 9 HHCS M6x35 -8.8 ISO 4017
15 7128191954 12 SHCS M10x60 -12.9 ISO 4762
16 7787192513 6 HSSS CUP
17 7951150014 9 F WASHER 6 -ST ISO 7089
Page 59
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Manitowoc Cranes
Description Assembly No.
HYD LINES INSTL VPC-MAX ACTUAT 810314041
Revision: T
Item FN Part Qty Description
INCLUDES THE FOLLOWING PARTS
7755011002 1 O-RING
7755904002 1 O-RING
150 7555101500 1 HOSE ASSY, 1/4"I.D. X 15" LONG
151 7555213503 1 3/8" I.D. HYDR HOSE ASSY STR-9
Page 69
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Manitowoc Cranes
Description Assembly No.
BEAM VPC-MAX MOD 80111856
Revision: A
Item FN Part Qty Description
1 84028408 32 PIN FLAT VENT DOWEL
2 80114616 16 PLATE WEAR PAD RETAINER
3 1761212 1 PLATE
4 2010390 1 ADHESIVE
5 539052 1 IDENTIFICATION PLATE
6 599294 2 RIVET-BLIND-.125 DIA.
Page 79
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Manitowoc Cranes
Description Assembly No.
GUARD 810342520
Revision: C
Item FN Part Qty Description
1 810356180 3 SPACER .75ODX.38IDX2.5LG
2 810113060 3 WASHER, RETAINING
3 810342540 1 GUARD DRUM, PLASTIC
4 7126192550 3 CAP SCREW, M10 X 90MM HEX HEAD
5 7951190014 3 F WASHER 10 200HV FLZN 7089
Page 89
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Manitowoc Cranes
Description Assembly No.
CATWALK MAST BUTT 81038648
Revision: A
Item FN Part Qty Description
1 5460590 8 NUT, HEX
2 6124050 8 HHCS
3 81016691 24 F WASHER
4 81038650 1 CATWALK 241.3 X 523.6
5 81038651 1 CATWALK 241.6 X 1438.0
6 81038652 1 CATWALK 482.6 X 2581.0
7 81038653 1 CATWALK 482.6 X 2066.6
8 81038654 1 CATWALK 482.6 X 900.0
9 81038730 2 CABLE .75-10 X 75.00 (IN)
10 7114153664 24 C BOLT SQUARE
11 7660152500 32 HEX LOCK NUT PA 5/16-18UNC SS
12 7950150141 40 F WASHER 5/16"
13 7950220141 8 F WASHER 3/4"
Page 99
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Manitowoc Cranes
Description Assembly No.
STRUT ASSEMBLY 84044439
Revision: A
Item FN Part Qty Description
1 1746472 1 END
2 5468230 1 HEX NUT
3 84044440 1 STRUT MAST STOP
4 A057592 1 ROD THREADED
Page 109
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Manitowoc Cranes
Description Assembly No.
HYD LINES INSTL MAST BUTT 84041645
Revision: C
Item FN Part Qty Description
73 7447080601 3 ADAPTER, STRAIGHT
INCLUDES THE FOLLOWING PARTS
7755014002 1 O-RING
7755906002 1 O-RING
74 7447080603 1 ELBOW, 90 DEGREE
INCLUDES THE FOLLOWING PARTS
7755014002 1 O-RING
7755906002 1 O-RING
75 7447080801 8 ADAPTER, STRAIGHT
INCLUDES THE FOLLOWING PARTS
7755014002 1 O-RING
7755908002 1 O-RING
76 7447080834 1 TEE, MALE RUN
INCLUDES THE FOLLOWING PARTS
7755014002 1 O-RING
7755908002 1 O-RING
77 7447080846 4 ADAPTER, MALE ORFS 45 DEG
78 7447081203 1 ELBOW, 90 DEGREE
INCLUDES THE FOLLOWING PARTS
7755014002 1 O-RING
7755912002 1 O-RING
79 7447101038 1 ELBOW, 90 DEGREE
80 7447121003 1 ELBOW, 90 DEGREE
INCLUDES THE FOLLOWING PARTS
7755018002 1 O-RING
7755910002 1 O-RING
81 7447121201 3 ADAPTER, STRAIGHT MALE
INCLUDES THE FOLLOWING PARTS
7755018002 1 O-RING
7755912002 1 O-RING
82 7447121211 1 TEE, UNION
83 7447121234 2 TEE, RUN
INCLUDES THE FOLLOWING PARTS
7755018002 1 O-RING
84 7447121601 1 ADAPTER, STRAIGHT
INCLUDES THE FOLLOWING PARTS
7755018002 1 O-RING
7755916002 1 O-RING
85 7555202100 1 HOSE ASSY, 3/8"I.D. X 21"LONG
86 7555202102 1 3/8" I.D. X 21" LONG
87 7555204311 1 HOSE ASSY, 3/8" ORFS
ST X 90 DEGREE 43"
88 7555301811 1 HOSE ASSY .50 ID X 18 LG
89 7555302611 1 1/2" I.D. HYDR HOSE ASSY STR-9
90 7555317501 1 HOSE ASSY, 1/2"I.D. X 175"LONG
91 7555324080 1 HOSE ASSY 0.50 ID X 240 LG
92 7555327001 1 HOSE ASSY 0.50 ID X 270 LG
93 7555503611 1 HOSE ASSY CODED
Page 119
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Manitowoc Cranes
Description Assembly No.
PIN HOSE STOWAGE 81042207
Revision: B
Item FN Part Qty Description
2 81041503 1 PIN 1 HOLE
3 7661210804 1 HEX LOCK NUT
Page 129
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Manitowoc Cranes
Description Assembly No.
CATWALK 81035290
Revision: B
Item FN Part Qty Description
1 5460590 8 NUT, HEX
2 6124050 34 HHCS
3 810166910 16 WASHER SHOULDER
4 810169952 4 BRACKET
5 810266232 3 CATWALK
6 810281050 2 CABLE .75-10X456.52 (IN)
7 81035817 1 CATWALK 723.9 X 1559.2
8 7114153664 16 C BOLT SQUARE
9 7660152500 50 HEX LOCK NUT PA 5/16-18UNC SS
10 7950150141 84 F WASHER 5/16"
11 7950220141 8 F WASHER 3/4"
Page 139
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Manitowoc Cranes
Description Assembly No.
LINK ASSY 81037384
Revision: B
Item FN Part Qty Description
1 81037944 1 BUSHING 134.0 X 130.2 X 50.0
2 81037948 1 LINK WELDMENT
Page 149
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Manitowoc Cranes
Alphabetical Index Appendix A
Description Part Page
1" I.D. HYDR HOSE ASSY STR-45 7555603362 66
1/2" I.D. HYDR HOSE ASSY STR-9 7555302611 119, 120
1/2" I.D. X 22" 7555302201 9
3/4" HYD HOSE ASSY 7555503090 68
3/8'' I.D. X 37'' 7555203701 67
3/8'' I.D. X 47'' 7555204700 67
7555204702 9
3/8'' I.D. X 61'' 7555206100 9
3/8" I.D. HYDR HOSE ASSY STR-9 7555204503 67
7555213503 69
3/8" I.D. X 144" 7555214400 68
3/8" I.D. X 19" LONG 7555201903 67
3/8" I.D. X 21" LONG 7555202102 119
3/8" I.D. X 42" 7555204202 9
3/8" I.D. X 59" 7555205901 9
ACCUMULATOR 810253160 117
ACTUATOR MACHINING VPCMAX 810216412 53
ADAPTER CYL PINPULLER 81037400 53
ADHESIVE 2010390 79
ARM 81030266 93
ARM PRESSURE ROLLER 810302672 93
BAR SQUARE 810255872 25
BEAM MACHINING PAD-MLC650 81039510 77
BEAM MACHINING VPC-MAX 81031412 3
BEARING FLANGE CART 2257260 93
BEARING ROLLER 2250650 145, 157
BEARING TAPER ROLLER 810197770 57
BEARING, 125MM ID SHEAVE 2250690 53
BEARING, SPHERICAL ROLLER 2254230 59
BOLT EYE 810219470 54
BOLT, EYE 0757472 95
BRACKET 810169952 41, 133, 139
810248262 137, 141
810248282 83
810253172 117
810289442 29
810290842 131, 137
810334472 75
810360952 101
81037262 131, 137
81037821 131, 137
BRACKET 6.0 X 230.1 X 220.0 81038718 7
BRACKET 6.0 X 251.6 X 250.0 81038776 7
From - 1" I.D. HYDR HOSE ASSY STR-45 To - BRACKET 6.0 X 251.6 X 250.0
Page A1
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Manitowoc Cranes
Alphabetical Index Appendix A
Description Part Page
NAMEPLATE ID TAG ROUND #050 810186500 117
NAMEPLATE ID TAG ROUND #051 810186510 117
NAMEPLATE ROUND #46 810186460 117
NAMEPLATE ROUND #47 810186470 117
NAMEPLATE ROUND #48 810186480 117
NUT PANEL 5469560 75
NUT, HEX 5460530 95
5460590 99, 133, 139, 147
O RING 5966930 7
OIL SEAL 6223830 59
6227400 85
O-RING 5966920 65, 117
5966921 71
7755011002 68, 69
7755012002 7, 8, 9, 66, 67,
68, 118
7755014002 7, 8, 119
7755016002 9
7755018002 66, 68, 119
7755021002 67, 68
7755025002 67
7755904002 69
7755906002 8, 9, 66, 67, 68,
118, 119
7755908002 7, 9, 119
7755910002 8, 9, 118, 119
7755912002 66, 68, 119
7755916002 67, 119
7755920002 67
810256990 53
810257000 53
9372220173 97
9372220177 97
O-RING 15.6 X 1.8 SAE J515 81041772 85
O-RING 90 DUROMETER 5968040 53
PAWL A146384 95
PAWL ASSY 810302271 83
PAWL WELDMENT A146392 95
PEDESTAL BUTT SUPPORT 81040768 142
PIN 1746452 107, 111
81041239 11, 68, 118
90024534 151
PIN 1 HOLE 810247942 131
81041503 21, 73, 129
PIN 1 HOLE 130.0X175.0 LG 84020965 3
PIN 1 HOLE W/HD 1401972 93
1436622 95
1748502 141
810189342 83
From - NAMEPLATE ID TAG ROUND #050 To - PIN 1 HOLE W/HD
Page A11
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Manitowoc Cranes
Numeric Index Appendix B
Part Description Page
5621090 PIN COTTER 107, 111
5621100 PIN COTTER 54
5621320 PIN COTTER 107, 111
5621720 PIN COTTER 131, 137, 141
5621740 PIN COTTER 85, 93
5621790 PIN COTTER 83
5636830 PIN SPRING COIL 93
5637900 PIN, HAIR COTTER 83
5638030 PIN WIRE LOCK 155
5638160 PIN COTTER 107, 111, 131, 137, 141
5638170 PIN, HAIR COTTER 131, 137
5638230 PIN SAFETY 11, 83
5638750 HITCH PIN 37
5726060 PLUG WEDGE LOCK DEUTSCH W3P 31, 103, 105
5963530 RING 85
5963580 RING RETAINING EXT 53
5966920 O-RING 65, 117
5966921 O-RING 71
5966930 O RING 7
5968040 O-RING 90 DUROMETER 53
5970260 RETAINING RING 59
599294 RIVET-BLIND-.125 DIA. 79
6124050 HHCS 41, 99, 133, 139
6125100 SCREW, HEX CAP 93
6125770 HHCS 85
6184660 HHCS 65
6222930 LOCTITE SEALER 101
6223830 OIL SEAL 59
6224720 SEAL OIL 7 X 8 X .44 57, 59
6227400 OIL SEAL 85
6246030 SHACKLE ANCHOR ST GALV 2 1/2 155
6521710 SPRING 93
6670060 STRAP 33
6806940 TERMINAL, PIN 31, 103, 105
7028595 SEAL KIT 71
7040945 KIT, SEAL 71
7041450 VALVE, HOT OIL SHUTTLE WITH RE 65
7041452 CARTRIDGE, LOW SIDE SHUTTLE VA 71
7041453 CARTRIDGE, RELIEF VALVE 71
From - 5621090 To - 7041453
Page B3
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Manitowoc Cranes
Numeric Index Appendix B
Part Description Page
810251520 CHANNEL ANCHOR CLAMP 65
810253140 TIMBER 131, 137
810253160 ACCUMULATOR 117
810253172 BRACKET 117
810253772 INSERT WELD #684 12M BRK 137
81025379 TOP MACHINING, #684 6M 141
810254882 ROLLER 53
810254892 SPACER PLATE 53
810254902 CLAMP 53
810254910 PLATE 25 MM A514 ZINC RICH 53
810255032 PLATE 25
810255362 PLATE 25
810255372 PLATE 25
810255872 BAR SQUARE 25
810256082 GUIDE 17
810256990 O-RING 53
810257000 O-RING 53
810258190 SHEAVE ASSY 141, 155
810258200 SHEAVE 609.6 28 NYLON 145, 157
810258210 SLEEVE 199.92 88.9 145, 157
810258672 PLATE 25
810258710 ENCODER ABSOLUTE 53
810260412 PLATE 25
810260422 PLATE KEEPER 25
810264110 GEAR SPUR 53
810264122 SHAFT 53
810264142 PLATE 53
810266232 CATWALK 133, 139
810268620 SENSOR 117
810269530 CHANNEL 117
810269590 CHANNEL 25.4 DP X 863.6 LG 117
810269870 CHANNEL 8
810270370 CLAMP 65, 117
810270380 CLAMP 7, 65
810270410 CLAMP 7
810270420 CLAMP 1.75 DIA DIN3015 7
810270440 CLAMP 117
810270560 PLATE 117
810270630 PLATE 65, 117
From - 810251520 To - 810270630
Page B13