PDF Parts Manual Manitowoc 4600 Traditional Crane - 2 MB

This is the official parts manual for the legendary Manitowoc 4600 Traditional Crane.

It contains detailed diagrams and a comprehensive list of part numbers for this classic machine.

An essential resource for owners, restorers, and service technicians, this manual helps ensure you can find and order the correct components to keep this powerful crane operational.

Preserve the legacy of your equipment with genuine parts information.

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--- Page 1 ---
TRADITIONAL CRANE
                  PARTS MANUAL
            This manual has been prepared for and is considered part of

                                                4600
                                                 Model

                                                460079
                                             Serial Number

GROUP A = Rotating Structure (Includes rotating bed, operator’s cab, cases, fuel tanks,
          transfer pump, counterweights, guards, platforms, catwalks, machinery enclosure,
          horn)

GROUP B = Upperworks Machinery (Includes front, rear, and auxiliary drums, boom hoist,
          swing and drive shafts, hand levers, foot pedals, control linkage, rotation indicators,
          upperworks hydraulic components, hydraulic piping, hydraulic oil reservoir,
          lubrication pump and piping, blowers)

GROUP C = Air Components & Electrical (Includes control console, air piping, electric wiring,
          auxiliary light plant and lighting, TV monitoring, compressor and air tank)

GROUP D = Power Components - Upperworks (Includes engine or motor, radiator, auxiliary
          power plant, take off converters and piping, controls, VICON power lowering,
          torque limiter, hydraulic pumps and piping, fuel piping, battery box)

GROUP E = Lower Structure & Control (Includes carbody, crawlers, travel shafts and control,
          steering travel locks, hydraulic travel, travel power outriggers, carrier, pedestal,
          lowerworks hydraulic piping, RINGER components, barge mounting and
          machinery, spud drums)

GROUP F = Attachments (Includes booms, jibs, masts, tower, wire rope guides, equalizer,
          gantry, fairlead, timber guards, boom angle indicator, block-up limit, tag line, hook
          block, weight ball, upper and lower boom point, wind speed indicator, crowd and
          retract dipper sticks, dippers, )

O-NUMBER SECTION = (Includes lacing drawings and purchased component parts drawings
          referenced in sections A through F)

              This manual is arranged in sections as listed above. Sections A through F are arranged by
              group numerical order with an index after each section tab. An alphabetical index for groups
              A Through F combined is located after the O-number Section. The O-number section is
              arranged in numerical order by O-number. Following this cover page are the Basic
              Specifications, Warranty Information, Tool List (if applicable) Outline Dimensions, Weights,
              and Dealer Listing.


                                 MANITOWOC CRANES, INC.
                               2401 South 30th Street • PO Box 70
                                   Manitowoc, WI 54221-0070
                            Phone: 920-684-6621 • Fax: 920-683-6278
09/04/08

--- Page 3 ---
M A N I T O W O C                     E N G I N E E R I N G    CO.

      A Di~,sio~ o¢ fhe ~ a n i ~ o ~   Company. I~.                      Mon;to~, Wls¢onsin


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--- Page 4 ---
PARTS MANUAL ALPHABETICAL INDEX
GROUP A - Rotating Structure


DESCRIPTION                                     PUBLICATION   REV   START DATE   END DATE   GROUP
"A" Frame                                       49658         H1    09/22/72     12/15/80   A0101
Cab                                             65151         I1    02/02/73     06/24/86   A0201
Catwalk                                         190674        A1    01/16/78     05/04/81   A0801
Catwalk                                         65860         C1    09/06/78     05/21/91   A0801
Chain & Gear Case                               190040        E1    07/12/74     03/07/85   A0401
Chain & Gear Case                               49798         E1    07/03/73     10/05/90   A0401
Chart Holder                                    93994         D1    04/30/85     11/15/90   A0212
Chart Holder                                    95639         -     04/30/85     08/07/90   A0212
Counterweight & Cab Rear                        191276        D1    01/20/82                A0301
Fuel Tank                                       182242        -     03/28/74     08/15/85   A0601
Nameplate/Decal Location                        166447        D1    01/12/86     10/11/93   A0213
Operator's Station/Pilothouse                   65763         E1    01/16/78     02/17/88   A0202
Operator's Station/Pilothouse                   65763         A2    01/16/78     02/17/88   A0202
Operator's Station/Pilothouse                   65763         -     02/17/88     05/12/97   A0202
Pilothouse Support                              65910         A1    12/28/79                A0203
Platform                                        65861         B1    09/06/78     07/29/81   A0701
Rotating Bed Lubrication Piping                 49853         -     06/14/73     09/26/76   A0104
Rotating Bed Lubrication Piping                 65140         -     01/06/73     10/02/81   A0104
Rotating Bed/Hoist Frame/Transporter Platform   65086         L1    10/12/72     07/21/82   A0102
Windshield Wiper/Defogger                       180880        -     08/04/76                A0210
Windshield Wiper/Defogger                       190248        E1    12/17/75     03/02/84   A0210


09/04/08

--- Page 5 ---
-AI .2-

165086_iCont.1REvLI MOpEr                           4600 $4, $5

                                               ROTATING BED


 REF.    PART    QUANTITY                                                                VENDORS
 NO.    NUMBER   REQUIRED                       DESCRIPTION OF PART                      PART NO.

 50     140756      6       PLATE, End W/capscrews and lockwashers
        181764      2       ROLLER ASSEMBLY
 51     596084      8              RING, Nilos
 52     225540      4              BEARING (Set of two W/spacer)
 53     140718      4              ROLLER, Front House
 56     140735      4              SLEEVE
 57     49628       2              SUPPORT, Front Roller
 58     140727      4              PIN, Front Roller
 54     225218      4                     LOCKNUT
 55     225170      4                     LOCKWASHER
 59     140843      2       SPACER
 60     140848      2       PLATE, Keeper W/capscrews and lockwashers
 61     94330       2       SHAFT, Pivot
 62     141910      1       COVER W/capscrews and lockwashers
 63     141911      1       GASKET (1/16" Vellumoid)
 64     144359      1       PLATE, Cover W/capscrews and lockwashers
 65     145635      I       COVER W/capscrews and lockwashers
 66     145636      1       GASKET

                            NOTE i:    Capscrews w/Housing #181744 are #613813, 3/4" -
                                       i0 x 1 3/4" Grade 5. Torque to 250 foot pounds.


                            NOTE 2:    Machine w/out air joint, cover opening in Ref. #28
                                       with the following:

 67     146995              COVER w/capscrews    and lockwashers
 68     16149               GASKET

                            NOTE 3:    Machine w/out travel, cover openings in bed w/the
                                       following:   (Weld in place)

 69     143221      1       COVER
 70     147010      1       COVER
 71     146993      1       COVER
 72     146992      1       COVER

                            NOTE 4:    If converting S/N 460001 - 460049 incl. to a Series 5
                                       machine, Rotating Bed #65085, Ref. #I, must be modified
                                       per Drwg. #420317.

                            NOTE 5:     Install washer   140845 with relief facing roller.


                                                                            REV.
                                                                               L    65086-1
                                      PLEASE GIVE MACHINE SIN W/ORDER

--- Page 6 ---
MANITOWOC                        ENGINEERING       CO.
• Oivisio~ ol The A4onlto~oc Company, I~,           A4~iPowoc, WlKonlLn


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                                                                                                                   MATERIAL LIST ON BACK

--- Page 8 ---
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--- Page 9 ---
MANITOWOC                      ENGINEERING   CO.
            A D/vlJion o/The Monltowoc Company, Inc.      ~nl~,,,oc, Wisconlh


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--- Page 15 ---
MANITOWOC ENGINEERING CO.                                                                                                        82.4
Division of The Manitowo( Compony. I n c .   Monifowoc,VV;$consin 54220


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                     HYDRAULIC CYLINDER 147767                                         HYDRAULIC CYLINDER 163682


                                                                                                       M A T E R I A L LIST O N B A C K

--- Page 17 ---
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--- Page 20 ---
MANITOWOC                      ENGINEERING   CO

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--- Page 21 ---
MANITOWOC ENGINEERING CO.                                                                     8203
Division of The Manitowoc Company, Inc.   Man;towoc, W;scons;n 54220


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--- Page 22 ---
GROUP C - Air Components & Electrical

--- Page 23 ---
MANITOWOC           ENGINEERING            CO.                                                                                              C2.1
     Division ot The Manitowoc Company, Inc.          Manitowoc,V,~sconsin


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--- Page 26 ---
C                                                                                                                                                                        ~                                                                                                                                                              C
                                                                                                                                                                                                                                                            L                    BILL OF MATERIAL                         ASSEMB_ IES
                                                                                                                                                                                                                                                                                                                           UEED
                                                                                                                                                                                                                                                            ~&l             DESCRIPTION I ~ I " ' E R ' ~ I ~ ' I ~
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                                                                                                                                                                                                                                                                                                                        2
                                                                                                                                                                                 FOR MACH'S. W/OUT CLAM CLOSING ADD:
                                                                                                                                                                                 I 350319 PLUG BUTTON                                                     BASIC          BILL    OF M A T E R I A L
                                                                                                                                                                                                                                                                     ,     ,63066 NAMEPLATE
                                                                                                                                                                     (                                    •
                                                                                                                                                                                 FOR MACH'S. W/OUT ENG.STARTER AIR TANKS ADD:
                                                                                                                                                                                                                                                                    R~'D. 306008     IDENTIFICATION TAG-SEE~
                                                                                                                                                                                 l 350317 PLUG BUTTON
                                                                                                                                                                                 I 350319 PLUG BUTTON
                                                                                                                                                                                                                                                          1 ~             350317    PLUG BUTTON - SEE ( ~
                                                                                                                                                                                                                                                          LI - 6)    4    350319    PLUG BUTTON - SEE                   4._z26-91CPC
                                                                                                                                                                     (/~         FOR MACH'S. W/OUT DRUM BRAKES & CLUTCH COOLING FAN ADD:                                                                                J~%g)WAS
                                                                                                                                                                                 I 350317 PLUG BUTTON
                                                                                                                                                                                                                                                          ( ~       R~'D. 371837    14 GA. WIRE                          450309
                                                                                                                                                                                                                                                                     l    460338    TEMPERATURE GAUGE - ~ E ~              DWAS 4

                                                                                                                                                                                 IDENTIFY ALL WIRES THE SAME AS SHOWN ON TERMINAL                                    ]    460356    TEMPERATURE GAUGE - S E E ~ . . ~   ~ DELETED
                                                                                                                                                                                                                                                                                                                          WAS 460309

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