PDF Parts Manual Manitowoc 4100W Traditional Crane - 3 MB
Maintain your Manitowoc 4100W Traditional Crane with this comprehensive parts manual.
This document is the definitive source for identifying and ordering correct replacement parts.
It contains detailed illustrations and part number lists for every assembly on this iconic lattice boom crane.
This manual is an essential asset for owners, operators, and mechanics dedicated to keeping the 4100W in service.
PDF Viewer
Viewer loads when you scroll here
SHARE THIS MANUAL
Download the PDF Manual
PDF viewer loading area
Text Preview from This Manual
The text below was extracted from the visible preview pages to help you confirm the manual contents before download.
--- Page 1 ---
Manitowoc
TRADITIONAL CRANE
PARTS MANUAL
This manual has been prepared for and is considered part of
4100W
Model
41650
Serial Number
GROUP A = Rotating Structure (Includes rotating bed, operator’s cab, cases, fuel tanks,
transfer pump, counterweights, guards, platforms, catwalks, machinery enclosure,
horn)
GROUP B = Upperworks Machinery (Includes front, rear, and auxiliary drums, boom hoist,
swing and drive shafts, hand levers, foot pedals, control linkage, rotation indicators,
upperworks hydraulic components, hydraulic piping, hydraulic oil reservoir,
lubrication pump and piping, blowers)
GROUP C = Air Components & Electrical (Includes control console, air piping, electric wiring,
auxiliary light plant and lighting, TV monitoring, compressor and air tank)
GROUP D = Power Components - Upperworks (Includes engine or motor, radiator, auxiliary
power plant, take off converters and piping, controls, VICON power lowering,
torque limiter, hydraulic pumps and piping, fuel piping, battery box)
GROUP E = Lower Structure & Control (Includes carbody, crawlers, travel shafts and control,
steering travel locks, hydraulic travel, travel power outriggers, carrier, pedestal,
lowerworks hydraulic piping, RINGER components, barge mounting and
machinery, spud drums)
GROUP F = Attachments (Includes booms, jibs, masts, tower, wire rope guides, equalizer,
gantry, fairlead, timber guards, boom angle indicator, block-up limit, tag line, hook
block, weight ball, upper and lower boom point, wind speed indicator, crowd and
retract dipper sticks, dippers, )
O-NUMBER SECTION = (Includes lacing drawings and purchased component parts drawings
referenced in sections A through F)
This manual is arranged in sections as listed above. Sections A through F are arranged by
group numerical order with an index after each section tab. An alphabetical index for groups
A Through F combined is located after the O-number Section. The O-number section is
arranged in numerical order by O-number. Following this cover page are the Basic
Specifications, Warranty Information, Tool List (if applicable) Outline Dimensions, Weights,
and Dealer Listing.
02/25/19
--- Page 3 ---
LATTICE SECTION INSPECTION AND LACING REPLACEMENT
Corrosion and Abrasion
Lacing Broken Away
Refer to Figure 3. from Top Chord
P324
Corrosion and abrasion must not be deeper than 10 percent
of the wall thickness, the angle thickness, or the plate
thickness.
Kinks
Refer to Figure 4.
Kinked lacings must be replaced; do not bend kinked lacings
back into alignment.
If any chord or platework is kinked, contact Manitowoc Crane
Care for approved repair instructions. Do not bend kinked
chords or platework back into alignment.
P323
BROKEN LACING
FIGURE 5
Kink
KINKED LACING
FIGURE 4
Cracks and Breaks
Refer to Figure 5.
Cracked and broken lacings must be replaced; do not
attempt to repair cracked or broken lacings.
If any chord or platework is cracked or broken, contact
Manitowoc Crane Care for approved repair instructions. Do
not attempt to repair cracked or broken chords or platework.
Manitowoc F1316-5
Published 10-21-15
--- Page 4 ---
LATTICE SECTION INSPECTION AND LACING REPLACEMENT
Weld Pass
Detail
Lacing
1/4 in (6 mm) Horizontal 2F
Chord Use 3/32 in (2,5 mm) E9018M-H4 Stick Electrode
1/4 in (6 mm) Vertical 5F
Use 3/32 in (2,5 mm) E9018M-H4 Stick Electrode
1/4 in (6 mm) Overhead 4F
Use 3/32 in (2,5 mm) E9018M-H4 Stick Electrode
FIGURE 16
Manitowoc F1316-15
Published 10-21-15
--- Page 5 ---
MANITOWOC ENGINEERING, CO.
Oivision of The M a n i t o w o c Company, Inc. Manitowoc. Wisconsin 54220
WEIGHTS
4100W SERIES-1 and 2
DESCRIPTION APPROXIMATE WEIGHT
(POUNDS)
Liftcrane - - with 70' No. 22C boom, crane counterweight, universal gantry with telescopic
backhitch, 26'6" crawlers with 48" treads, full width tandem drums, independent
swing, independent boom hoist, Cummins NTA-855-C360 engine, 27-5/8"
diameter lagging for rear drum, boom hoist rope, equalizer, telescopic air cush-
ioned boom stop, 200 ton hook block, 15 ton hook and weight ball, single sheave
upper boom point, and upper wire rope guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-1 - - 366,575 *
S-2 - - 450,575 *
Upperworks --- with Cummins NTA-855-C360 engine, independent swing, independent boom hoist, and
27-5/8" diameter lagging for rear drum; LESS boom, gantry and backhitch, equalizer, hook
block, weight ball, counterweight, telescopic air cushioned boom stop and catwalk . . . . . . 80,620 *
Upperworks - - as above with gantry and backhitch, equalizer, boom hoist rope, and carbody; LESS
crawlers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141,365 *
• Weights do not include hoist line, whip line or fuel. For Caterpillar D-343TA add 1,170 Ibs.; for Caterpillar 3406 P C T A
add 100 Ibs.; for GM 12V-71N add 600 Ibs.
Carbody - - with roller path, ring gear, and king pin; LESS crawlers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49,700
Crawlers - - 26'6" with 48" treads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38,405 each
Counterweight
Inner (Self-Removing) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41,900
Middle (Self-Removing) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41,500
Outer (Self-Removing) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39,000
Upper Side (2) (Series-2 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12,000 each
Carbody (2) (Series-2 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30,000 each
No. 22C Open Throat Boom Top
Boom T o p - - 40' (with lower boom point assembly) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8,770
Basic Pendant - - 40' 9-3/4" (4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250 each
Upper Boom Point (single sheave) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,260
(double sheave) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,510
Jib Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 540
Offset Link (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 each
No. 22A Light Tapered Boom Top
Tapered Boom Top - - 50' (with lower boom point assembly) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5,980
Tapered Boom Insert w 30'. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3,610
Basic Pendant - - 40' 9-3/4" (4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250 each
Upper Boom Point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 720
Wire Rope Anchor Joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
No. 22A Hammerhead Boom T o p
Boom Top - - 10' (with boom point and wire rope guide assembly) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5,510
Tapered Boom I n s e r t - 30'. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3,610
Basic Pendant - - 37'11" (4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215 each
Upper Boom Point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275
© Manitowoc 1988. (Continued)
10-2-78 (Rev. 8-30-88) WEIGHTS 4100W SERIES-1 and 2 FOLIO 962-1
--- Page 6 ---
MANITOWOC ENGINEERING CO.
Divis;on ot The Monltowoc Company, I n c . Monitowoc, Wisconsin 54220 AI.2
54
~ 51
23
28
3%
21
76 26
72.
(SEE NOTE 7)
38 37 35
15
2
44"~,'"/: I L~ l! 42
~ 41/:~
/<<'.-~/ / /
FRONT HOOK ROLLER
PRIOR TO DESIGN CHANGE
OF OCT 5, 1979
J "1!/7 34
l F
~_~.
40 38A37A 35
MATERIAL LISTON BACK
--- Page 7 ---
MANITOWOC ENGINEERING CO.
,f
.~',
,, 2"1 ',, ,
MATERIAL LIST O N RACK
--- Page 8 ---
-A5. I-
[49267_i
Cont.IR~Vs [M°°a 4100W
GENERAL GUARDS
(16" WIDE B O O M H O I S T DRUMS)
REF. PART QUANTITY VENDORS
NO. NUMBER REQUIRED DESCRIPTION OF PART PART NO.
i |
NOTE i : Machines w/bail limit switch on rear drum, delete Ref.
Nos. 5 and 14. See "Bail Limit Switch" - Page B6.8 for
replacement of these items.
NOTE 2: Machines before design change of 7-21-92 w/remote
mounted operator's cab, delete guard 180692 and use
guard 182661.
o
r~, Machines after design change of 7-21-92 w/remote
g'} mounted operator's cab, delete guard 184695 and use
guard 184697.
NOTE 3: Machines w/spur gear boom hoist delete Ref. Nos.
24, 25, 26 and add -
24 163475 GUARD, Boom hoist w/capscrews, he× nuts and lockwashers
25 163474 GUARD, Boom hoist w/capscrews, hex nuts and lockwashers
NOTE 4: Machines before design change of 7-21-92 w/air chamber
actuator on drum brakes. Delete guards 92723 (Ref. I),
180693 (Ref. 2), 92722 (Ref. 4), 180692 (Ref. 7) and
Cover 146144 (Ref. 31) and add -
Machines after design change of 7-21-92 w/air chamber
actuater on drum brakes. Delete guards 92723 (Ref. I),
184696 (Ref. 2), 92722 (Ref. 4) 184695 (Ref. 7) and
cover [46144 (Ref. 31) and add -
166686 GUARD, Left brake w/capscrews, hex nuts and lockwashers
166684 GUARD, Left brake w/capscrews, hex nuts, lockwashers and flat
washers
166685 GUARD, Right brake w/capscrews, hex nuts, and lockwashers
166683 GUARD, Right brake w/capscrews, hex nuts, lockwashers and flat
washers (See Note 5)
31 166682 COVER, Drum brake guard w/fasteners and retaining washers
32 167580 GUARD, Right brake w/capscrews and lockwashers
33 167581 GUARD, Left brake w/capscrews and lockwashers
34 ~164733 PAD, Mounting
0
NOTE 5: Machine w/remote operator's cab and air chamber
actuated drum brakes use -
35 i166757 GUARD, Right brake w/capscrews, hex nuts, lockwashers and flat
washers
36 166758 COVER, Right brake guard w/fasteners and retaining washers
37 166682 COVER, Drum brake guard w/fasteners and retaining washers
38 ANGLE, Mounting (Ref. #7 drwg. 166757)
39 BAR, Mounting (Ref. #5 drwg. 166757)
40 BAR, Mounting (Ref. #6 drwg. 166757)
IR~S I 49267 - 1
PLEASE GIVE MACHINE ~NW/ORDER
--- Page 9 ---
-A2.2-
165386_i Cont. l~eVo IMODEL
3900, 3950W, 3950WT, 4100W
OPERATOR'S CAB
(SEE NOTE I)
REF. PART QUANTITY VENDORS
NO. NUMBER REQUIRED DESCRIPTION OF PART PART NO.
137847
I MIRROR ASSEMBLY (mounted to right of operator)
28 532712 HEAD
29 137846 ARM w/capscrews, hex nuts and lockwashers
30 140554 SUPPORT
93021 WINDOW ASSEMBLY, Sliding
31 503423 LATCH w/self tap screw
35 605302 CHANNEL, Rubber (Specify 15'0" - 4.570m)
36 137805 HANDLE
37 338347 CHANNEL, Felt Line (Specify 15'0" - 4.570m)
38 137633 WINDOW, Sliding
39 605161 SPACER, Rubber (Specify 6'8" - 2.032m)
40 712900 WEATHERSTRIP (Specify 3'2" - .965m)
41 137634 WINDOW, Stationary
32 95238 GLASS, Window
6 605301 CHANNEL, Rubber (Specify 17'6-3/4" - 5.353m)
34 143136 GLASS, Window
33 605312 CHANNEL, Rubber (Spec'ify 11'5" - 3.480m)
95606 CLOSURE ASSEMBLY, Window (Std.) w/studs, springs and snap rings
42 605311 CHANNEL, Rubber (Specify 9'4" - 2.845m)
43 95604 CLOSURE, Window
44 95605 COVER
45 552508 GASKET, Neoprane (1/8" x 7/8" - Specify Length)
43A 142532 GLASS, Window (Optional)
6 605301 CHANNEL, Rubber (Specify 9'2-3/4" - 2.813m)
46 95608 PANEL (Perforated 22 gauge)
47 139976 PANEL (Perforated 22 gauge)
48 98349 PANEL (Perforated 22 gauge)
49 140001 PANEL (Perforated 22 gauge)
50 141575 PANEL (Perforated 22 gauge)
51 143157 PANEL (Perforated 22 gauge)
52 95639 HOLDERS, Charts and Manual
53 137823 PANEL (Perforated 22 gauge)
54 143161 PANEL (Perforated 22 gauge)
55 143160 PANEL (Perforated 22 gauge)
56 143162 PANEL (Perforated 22 gauge)
57 137827 PANEL (Perforated 22 gauge)
95652 MAT ASSEMBLY, Floor
58 95702 MAT, Floor
59 139954 BINDING, Mat
60 143319 BINDING, Mat
61 137208 GASKET
62 137209 GASKET
63 182517 LADDER w/capscrews, hex nuts and lockwashers (Remote mounted
operator's cab only)
66 147377 COVER w/mach, screws (w/air brakes or remote cab)
67 147378 COVER w/mach, screws (w/pulsating drum rot. indicators)
NOTE i: Ref. Nos. 14, 15, 16, 17, 18, 26, 27, 61, 62 not used
with remote mounted operator's cab.
]'EV'O I 65386-I Cont.
PLEASE GIVE MACHINE S/N W/ORDER
--- Page 10 ---
MANITOWOC ENGINEERING CO
A2 12
7.,.,.to
"3
Q::
I,./.i
C~
==.
MATERIAL LIST O N BACK ¢.3
--- Page 12 ---
PARTS MANUAL ALPHABETICAL INDEX
Group B - Upperworks Machinery
DESCRIPTION PUBLICATION REV START DATE END DATE GROUP
Boom Hoist Chain Case 190331 I1 12/09/77 11/01/84 B0212
Boom Hoist Control, Independent 93059 D1 08/11/69 06/13/80 B0204
Boom Hoist Control, Independent 93560 K1 12/27/70 08/07/85 B0204
Boom Hoist Control, Independent 190222 G1 11/03/75 03/02/84 B0204
Boom Hoist Hydraulic Motor 48640 L1 02/07/69 06/22/84 B0205
Boom Hoist Hydraulic Piping 65649 H1 11/29/78 03/05/82 B0209
Boom Hoist Hydraulic Pump Drive 48639 Q1 02/05/69 07/28/86 B0206
Boom Hoist Hydraulic Pump Drive 92745 A1 01/27/69 08/14/69 B0206
Boom Hoist, Independent 50919 - 05/07/76 03/27/09 B0202
Boom Hoist, Independent 97060 A1 03/24/78 03/07/84 B0202
Countershaft, Drum Drive 181195 K1 04/16/70 05/07/93 B0501
Drum Brake - Front 49428 E1 07/23/71 04/01/77 B0603
Drum Brake Booster/Parking Brake 181369 C1 02/04/71 05/01/91 B0604
Drum Rotation Indicator - Front and Rear 65588 G1 03/02/77 09/02/86 B0607
Drum Rotation Indicator - Front and Rear 95451 - 03/13/75 03/03/77 B0607
Drum Shaft - Front 22596 A 09/03/52 10/08/81 B0601
Drum Shaft - Front 48333 H1 05/17/68 09/04/85 B0601
Drum Shaft - Front 48333 D2 05/17/68 09/04/85 B0601
Foot Pedal Lock 182778 B1 03/23/76 10/16/80 B1203
Foot Pedal Lock 93831 A1 07/20/71 B1203
Foot Pedals 182707 G1 02/15/77 05/19/80 B1202
Independent Swing Control 190692 D1 01/27/78 04/20/84 B0403
Independent Swing Control 190692 C2 01/27/78 04/20/84 B0403
Independent Swing Outboard Bearing 91083 C1 09/17/65 10/30/69 B0406
Independent Swing Shaft, Horizontal 190062 I1 01/02/75 11/04/93 B0401
Independent Swing Shaft, Horizontal 190062 D2 01/02/75 11/04/93 B0401
Independent Swing Shaft, Vertical 180788 - 11/17/69 04/12/85 B0402
Independent Swing Shaft, Vertical 180788 D1 11/17/69 12/21/71 B0402
Lubrication Pump & Piping (Sump) 183132 H1 05/20/77 05/16/85 B1401
Lubrication Pump & Piping (Sump) 190463 J1 05/20/77 01/07/91 B1401
Main Drive Shaft 190628 D1 05/10/78 11/13/89 B1301
Main Drive Shaft Control 32340 D1 08/15/60 03/02/84 B1302
Rear or Rear Auxiliary Drum 48334 G1 05/17/68 09/04/85 B0801
Rear or Rear Auxiliary Drum 48334 E2 05/17/68 12/22/92 B0801
Rear or Rear Auxiliary Drum Brake 65447 C1 01/27/76 09/04/81 B0803
Rear or Rear Auxiliary Drum Parking Brake 181995 C1 04/24/73 09/08/83 B0804
Slide Pinion Shaft (Intermediate Travel or Swing Shaft) 92737 F1 01/23/69 03/02/84 B1601
Swing Brake Control 181484 D1 07/23/71 11/26/90 B1802
Swing Lock Control 180760 I1 09/28/70 10/29/90 B1701
Swing Shaft 182814 C1 04/28/76 02/18/85 B1901
Transmission Case 183359 FC 10/12/77 09/09/15 E2104
Travel Drive Transmission 94772 C 06/20/73 04/16/84 B2002
02/25/19
--- Page 13 ---
MANITOWOC ENGINEERING co
t ~
_--7\ I
\
\
® o--..~.
Q ~
Q
~P
o
Q
I--
~E
C~
MATERIAl lIST O N BACK
--- Page 14 ---
MANiTOWOC ENGINEERING CO. B2.s
D;vision ot The Mon#owoc Componl,, I n c . Mar~towoc, W'ricons/n 54220
"'v- • ,, I X t\ (~) "', '
,,, \ .~
\--', <7_~
,,~. y--J d ~,
A
7
0 0
o
==
~r
MATERIAL U$T O N BACK
--- Page 15 ---
3-
105447_1cootIiEVc MODEL
4100W
REAR DRUM BRAKE (MANUAL)
(SINGLE DRUM - DOUBLE BRAKES)
(QUANTITIES FOR BOTH B ~ D S )
REF. PART QUANTITYI VENDORS
NO. NUMBER REQUIRED DESCRIPTION OF PART PART NO.
51 396459 PIN, Dowel (1/2" x ik")
52 140990 PLATE, End W/capscrews, lockwashers and gr. fitting
53 94390 BRACKET W/gr. fitting
54 140992 LEVER W/capscrew, hex nut and lockwasher (See Note i)
55 138005 END, Rod
56 358129 COLLAR, Set (See Note i)
57 72713 ROD, Reach W/jam nuts
,.I.J 58 429071 ELBOW
0 59 3412 HOSE, Flex (Grease Line)
60 70656 SUPPORT, Grease Line
61 429363 CONNECTOR (k" x I/8")
62 696210 TUBE, Copper (Specify Length)
NOTE i: If this installation is used W/spring set, air release
parking brake, delete Ref. Nos. 45, 46, 47, 54 and56
and add:
45 143844 END, Rod
46 143889 PIN W/cotter pin
709702 WASHER, Flat (½")
NOTE 2: Use washers #144434 and #144435 as required to center
band on brake flange.
.IJ
0
,--I"
REV.
0-147
C 1 65447 - 1
PLEASE GIVE MACHINE SIN W/ORDER
--- Page 16 ---
•., . .- . - . . . . • ,
'. . .' .. ..
MANITOWOC ENGINEERING CO.
~
• . .. .
3
Q
i I
!
I!
I
I
#
I
I
1
I
i
l
0-"
..., , •
MATERIAL LIST O N BACK
--- Page 18 ---