PDF Parts Manual Manitowoc 4100W Traditional Crane - 2 MB
This is the official parts manual for the legendary Manitowoc 4100W Traditional Crane.
It is an indispensable resource for maintaining and restoring this classic piece of heavy machinery.
The manual contains detailed exploded views and part numbers, making it easy to identify and source the correct components.
Preserve the performance and value of your Manitowoc crane with this essential document.
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--- Page 1 ---
Manitowoc
TRADITIONAL CRANE
PARTS MANUAL
This manual has been prepared for and is considered part of
4100W
Model
41612
Serial Number
GROUP A = Rotating Structure (Includes rotating bed, operator’s cab, cases, fuel tanks,
transfer pump, counterweights, guards, platforms, catwalks, machinery enclosure,
horn)
GROUP B = Upperworks Machinery (Includes front, rear, and auxiliary drums, boom hoist,
swing and drive shafts, hand levers, foot pedals, control linkage, rotation indicators,
upperworks hydraulic components, hydraulic piping, hydraulic oil reservoir,
lubrication pump and piping, blowers)
GROUP C = Air Components & Electrical (Includes control console, air piping, electric wiring,
auxiliary light plant and lighting, TV monitoring, compressor and air tank)
GROUP D = Power Components - Upperworks (Includes engine or motor, radiator, auxiliary
power plant, take off converters and piping, controls, VICON power lowering,
torque limiter, hydraulic pumps and piping, fuel piping, battery box)
GROUP E = Lower Structure & Control (Includes carbody, crawlers, travel shafts and control,
steering travel locks, hydraulic travel, travel power outriggers, carrier, pedestal,
lowerworks hydraulic piping, RINGER components, barge mounting and
machinery, spud drums)
GROUP F = Attachments (Includes booms, jibs, masts, tower, wire rope guides, equalizer,
gantry, fairlead, timber guards, boom angle indicator, block-up limit, tag line, hook
block, weight ball, upper and lower boom point, wind speed indicator, crowd and
retract dipper sticks, dippers, )
O-NUMBER SECTION = (Includes lacing drawings and purchased component parts drawings
referenced in sections A through F)
This manual is arranged in sections as listed above. Sections A through F are arranged by
group numerical order with an index after each section tab. An alphabetical index for groups
A Through F combined is located after the O-number Section. The O-number section is
arranged in numerical order by O-number. Following this cover page are the Basic
Specifications, Warranty Information, Tool List (if applicable) Outline Dimensions, Weights,
and Dealer Listing.
02/12/10
--- Page 3 ---
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--- Page 4 ---
MANITOWOC ENGINEERING CO.
Divis;on ot The Monltowoc Company, I n c . Monitowoc, Wisconsin 54220 AI.2
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PRIOR TO DESIGN CHANGE
OF OCT 5, 1979
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MATERIAL LISTON BACK
--- Page 5 ---
MANITOWOC ENGINEERING CO.
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MATERIAL LIST O N RACK
--- Page 6 ---
-A5.1 -
49431 - 1 Cont. 4100W
GUARDS
(16" WIDE BOOM HOIST DRUMS - SPUT REAR DRUM) (see Note 5)
PART [ QTY. DESCRIPTION OF PART VENDORS
NUMBER REQ. PART NO.
Note 3: Machine w/air chamber actuator on drum brakes. Delete guards
93860 (Ret. 1), 180693 or 184696 (Ref. 2), 93861 (Ref. 6), 180692
or 184695 (Ref. 8), and cover 146144 (Ref. 31) and add:
166686 GUARD, Left brake w/capscrews, hex nuts, and Iockwashers
166684 GUARD, Left brake w/capscrews, hex nuts, Iockwashers, and flat washers
166685 GUARD, Right brake w/capscrews, hex nuts, and Iockwashers
166683 GUARD, Right brake w/capscrews, hex nuts, Iockwashers, and flat washers
166682 COVER, Drum brake guard w/fasteners and retaining washer
171734 SHEET, Closing w/capscrews, hex nuts, and Iockwashers (not shown)
Note 4: Machine w/remote mounted operators cab and air chamber
actuator on drum brakes. Delete guard 180692 or 184695 (Ref. 8)
and add:
166757 GUARD, Right w/capscrews, hex nuts, Iockwashers and flat washers
166758 COVER w/fasteners and retaining washers (used on Guard 166757 above
Note 5: Machine w/air chamber actuated drum brakes add:
167580 1 GUARD, Right Brake w/capscrews and Iockwashers
167581 1 GUARD, Left Brake w/capscrews and Iockwashers
164733 4 PAD, Mounting
PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER I"'vP 149431,
11-15-93
--- Page 7 ---
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MATERIAL UST O N BACII
--- Page 8 ---
MANITOWOC ENGINEERING CO
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MATERIAL LIST O N BACK ¢.3
--- Page 10 ---
PARTS MANUAL ALPHABETICAL INDEX
Group B - Upperworks Machinery
DESCRIPTION PUBLICATION REV START DATE END DATE GROUP
Boom Hoist Chain Case 190331 I1 12/09/77 11/01/84 B0212
Boom Hoist Control, Independent 93059 D1 08/11/69 06/13/80 B0204
Boom Hoist Control, Independent 93560 K1 12/27/70 08/07/85 B0204
Boom Hoist Control, Independent 190222 G1 11/03/75 03/02/84 B0204
Boom Hoist Hydraulic Motor 48640 L1 02/07/69 06/22/84 B0205
Boom Hoist Hydraulic Piping 65649 H1 11/29/78 03/05/82 B0209
Boom Hoist Hydraulic Piping 183359 - 10/12/77 03/22/91 B0209
Boom Hoist Hydraulic Pump Drive 48639 Q1 02/05/69 07/28/86 B0206
Boom Hoist Hydraulic Pump Drive 92745 A1 01/27/69 08/14/69 B0206
Boom Hoist, Independent 50919 AB1 08/17/70 12/19/85 B0202
Boom Hoist, Independent 97060 A1 03/24/78 03/07/84 B0202
Countershaft, Drum Drive 181195 K1 04/16/70 05/07/93 B0501
Drum Brake - Front 49428 E1 07/23/71 04/01/77 B0603
Drum Rotation Indicator - Front and Rear 65588 G1 03/02/77 09/02/86 B0607
Drum Rotation Indicator - Front and Rear 65588 B2 03/02/77 09/02/86 B0607
Drum Rotation Indicator - Front and Rear 65588 A3 03/02/77 09/02/86 B0607
Drum Rotation Indicator - Front and Rear 95451 - 03/13/75 03/03/77 B0607
Drum Shaft - Front 22596 A 09/03/52 10/08/81 B0601
Drum Shaft - Front 48333 H1 05/17/68 09/04/85 B0601
Drum Shaft - Front 48333 D2 05/17/68 09/04/85 B0601
Foot Pedal Lock 182781 B1 06/07/76 02/18/81 B1203
Foot Pedal Lock 93831 A1 07/20/71 B1203
Foot Pedals 182711 D1 02/15/77 05/18/79 B1202
Independent Swing Control 190692 D1 01/27/78 04/20/84 B0403
Independent Swing Control 190692 C2 01/27/78 04/20/84 B0403
Independent Swing Outboard Bearing 91083 C1 09/17/65 10/30/69 B0406
Independent Swing Shaft, Horizontal 190062 I1 01/02/75 11/04/93 B0401
Independent Swing Shaft, Horizontal 190062 D2 01/02/75 11/04/93 B0401
Independent Swing Shaft, Vertical 180788 D1 11/17/69 12/21/71 B0402
Lubrication Pump & Piping (Sump) 183132 H1 05/20/77 05/16/85 B1401
Lubrication Pump & Piping (Sump) 190463 J1 05/20/77 01/07/91 B1401
Main Drive Shaft 190628 D1 05/10/78 11/13/89 B1301
Main Drive Shaft 190628 C2 03/10/79 11/13/89 B1301
Main Drive Shaft Control 32340 D1 08/15/60 03/02/84 B1302
Rear or Rear Auxiliary Drum 50986 - 06/09/71 01/11/02 B0801
Rear or Rear Auxiliary Drum Brake 65451 C1 02/05/76 05/24/84 B0803
Slide Pinion Shaft (Intermediate Travel or Swing Shaft) 92737 F1 01/23/69 03/02/84 B1601
Swing Brake Control 181484 D1 07/23/71 11/26/90 B1802
Swing Lock Control 180760 I1 09/28/70 10/29/90 B1701
Swing Shaft 182814 C1 04/28/76 02/18/85 B1901
Travel Drive Piping 182251 - 04/08/74 06/17/85 B2004
Travel Drive Transmission 94772 C 06/20/73 04/16/84 B2002
02/12/10
--- Page 11 ---
MANITOWOC ENGINEERING co
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--- Page 12 ---
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--- Page 13 ---
-B8.3-
I coot I 4100W
REAR DRUM BRAKE (MANUAL)
(SPLIT DRUM SINGLE BRAKES)
-
REF. PART QUANTITY VENDORS
NO. NUMBER REQUIRED DESCRIPTION OF PART PART NO.
52 143561 1 SPACER
53 140990 1 PLATE, End w/capscrews and lockwashers
54 396459 4 PIN, Dowel Roll (1/2" x 1 1/4")
55 140991 1 PLATE, End w/capscrews and lockwashers
56 143557 1 ROD, Reach w/jam nuts
57 225556 4 RACE, Inner
58 93936 i SUPPORT, Shaft w/capscrews and lockwashers
59 140009 1 BUSHING
60 140014 1 PAD, Mounting ~ a d is pa~t o5 "A" frame after 5-25-84 revision)
61 3412 1 HOSE, Flex (Grease Line)
62 70656 3 SUPPORT, Grease Line
63 429363 4 CONNECTOR, Straight (1/4" x 1/8")
64 696210 2~ TUBE, Copper (1/4" -Specify' Length)
65 429000 2 FITTING, Grease (1/8")
66 429071 1 ELBOW
67 ~ 181838 1 BRACKET w/capscrews, lockwashers and gr. fitting
54 396459 3 PIN, Dowel Roll (1/2" x 1 1/4")
68 141031 1 BUSHING
69 141032 1 set SHIM (1/16" set)
70 141033 1 ROD, Mounting
72 143563 1 ROD, Reach w/jam nuts
73 143554 2 END, Rod (See Note I)
74 143548 2 PIN w/cotter pins (See Note i)
NOTE l: Machines w/spring set, air released brakes, delete
Ref. Nos. 73 and 74 above and use the following:
73 143844 END, Rod (Slotted)
74 143889 PIN w/cotter pin
709702 WASHER, Flat (1/2")
PRIOR TO DESIGN CHANGE OF MAY 18,1979
(DELETE REF. NOS. 31, 36 and i of REF. NO. 33)
< 31A
33A
93816
139793
1
1
LEVER w/key #498812 (1/4" x 1 1/4" x 1 7/8")
HUB
36A 139791 1 LEVER w/capscrew, hex nut and lockwasher
REV.
0-147 C 65451 - 1
PLEASE GIVE MACHINE S/N W/ORDER
--- Page 14 ---
-B2.9-
I 65649_i Cont. IREv H IM°oEt 4100W
BOOM HOIST HYDRAULIC PIPING
(SUNDSTRAND SYSTEM)
REF. PART QUANTITY VENDORS
NO. NUMBER REQUIRED DESCRIPTION O F PART PART NO.
49 486636 1 HOSE, Flex (k" x 2'8" - .813 m)
50 93059 1 SENDING UNIT, Charge Pressure
51 543402 1 NIPPLE, Close (¼")
52 486647 1 HOSE, Flex (~" x 25'0" - 7.620 m)
53 701037 1 SENDING UNIT, Temperature
54 288756 1 BUSHING, Reducing (i" x ½")
55 429731 1 ADAPTER
56 679305 3 TEE, PIPE (i")
57 406688 1 ELBOW, 45 ° (i")
58 70103 1 HOSE, Flex (7'1" or 2.159 m)
59 571705 i PLUG, Pipe (i")
43 60 288772 2 BUSHING, Reducing (2" x i")
O 61 429581 1 ADAPTER
62 429232 1 ELBOW, 90 ° (5/8")
20 596812 i RING, "0"
63 486194 1 HOSE, Flex (9'6" or 2.895 m)
64 429555 1 ADAPTER
65 70104 i HOSE, Flex (6'6" or 1.981 m)
66 543405 2 NIPPLE, Close (3/4")
68 583149 1 PUMP, Hydraulic
69 406955 i ELBOW, 90 ° (3/4")
70 355006 i STEAMCOCK (3/4")
71 288500 i BUSHING, Reducing (3/4" x ½")
72 429574 i INSERT
73 694245 i TUBE, Preformed (ik")
74 97117 1 BRACKET
75 714647 i VALVE, Shuttle
76 140502 1 BRACKET
77 703920 i VALVE, Regulating
78 460252 1 GAUGE, Pressure
NOTE i: Machines w/aux, pump device on transmission case,
delete 2 of Ref. Nos. 21, 22, 23 and add:
OO
23 486192 2 HOSE, Flex (i" x 4'2" - 1.270 m)
22 429950 2 FLANGE ASSEMBLY w/bolts and lockwashers
596693 2 RING, "O"
NOTE 2: After change of J a n . 5, 1981, the following is used:
14 427170 FILTER (Single cartridge #427171)
NOTE 3: After change of Apr. 22, 1981, the following is used:
14 427173 FILTER (Cartridge #427171)
%
NOTE 4: After change of Mar. 5, 1982, Items 25, 26, 27 and 28
are replaced by Tube Clamp Assm. 160385.
I
O~
0-328, 0-63, 0-117B
-.T
(Ref. #93059, 94772, 183359)
REV H I 65649-1
PLEASE GIVE MACHINE S/N W/ORDER
--- Page 15 ---
MANITOWOC ENGINEERING CO.
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MATERIAL UST O N BACK
--- Page 16 ---
MANITOWOC ENGINEERING CO.
A [3;vision of lhe Monitowoc Company. Inc. Monlto,,,oc. w~sc~s;n
12
15 ~ 14
16
MATERIAL LIST ON BACK
--- Page 17 ---
MANITOWOC ENGINEERING CO.
A Div;s;on of [he Monilow(x Compony, Ir~, Monitowoc, Wisconsin
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