PDF Parts Manual Manitowoc 4100W Crane - 2 MB
This parts manual is specifically for the Manitowoc 4100W Traditional Crane.
It contains comprehensive diagrams and part lists, essential for ordering correct replacement parts.
Maintaining a complex machine like the 4100W crane requires precision, and this manual ensures you have the accurate information needed for any repair or overhaul.
It is an indispensable guide for service technicians and crane owners.
PDF Viewer
Viewer loads when you scroll here
SHARE THIS MANUAL
Download the PDF Manual
PDF viewer loading area
Text Preview from This Manual
The text below was extracted from the visible preview pages to help you confirm the manual contents before download.
--- Page 1 ---
TRADITIONAL CRANE
PARTS MANUAL
This manual has been prepared for and is considered part of
4100W
Model
41526
Serial Number
GROUP A = Rotating Structure (Includes rotating bed, operator’s cab, cases, fuel tanks,
transfer pump, counterweights, guards, platforms, catwalks, machinery enclosure,
horn)
GROUP B = Upperworks Machinery (Includes front, rear, and auxiliary drums, boom hoist,
swing and drive shafts, hand levers, foot pedals, control linkage, rotation indicators,
upperworks hydraulic components, hydraulic piping, hydraulic oil reservoir,
lubrication pump and piping, blowers)
GROUP C = Air Components & Electrical (Includes control console, air piping, electric wiring,
auxiliary light plant and lighting, TV monitoring, compressor and air tank)
GROUP D = Power Components - Upperworks (Includes engine or motor, radiator, auxiliary
power plant, take off converters and piping, controls, VICON power lowering,
torque limiter, hydraulic pumps and piping, fuel piping, battery box)
GROUP E = Lower Structure & Control (Includes carbody, crawlers, travel shafts and control,
steering travel locks, hydraulic travel, travel power outriggers, carrier, pedestal,
lowerworks hydraulic piping, RINGER components, barge mounting and
machinery, spud drums)
GROUP F = Attachments (Includes booms, jibs, masts, tower, wire rope guides, equalizer,
gantry, fairlead, timber guards, boom angle indicator, block-up limit, tag line, hook
block, weight ball, upper and lower boom point, wind speed indicator, crowd and
retract dipper sticks, dippers, )
O-NUMBER SECTION = (Includes lacing drawings and purchased component parts drawings
referenced in sections A through F)
This manual is arranged in sections as listed above. Sections A through F are arranged by
group numerical order with an index after each section tab. An alphabetical index for groups
A Through F combined is located after the O-number Section. The O-number section is
arranged in numerical order by O-number. Following this cover page are the Basic
Specifications, Warranty Information, Tool List (if applicable) Outline Dimensions, Weights,
and Dealer Listing.
MANITOWOC CRANES, INC.
2401 South 30th Street • PO Box 70
Manitowoc, WI 54221-0070
Phone: 920-684-6621 • Fax: 920-683-6278
01/06/06
--- Page 3 ---
ORDERING BOOM AND JIB LACINGS
B. Ordering Lacings without Lacing
Drawings EXAMPLE: Assume you have a number 22 boom and the
lacings with circled numbers in Figure 3 are damaged.
The parts order must contain the following information to Your parts order should be similar to the following
ensure that Manitowoc provides you with the correct lacings: example:
1. Crane serial number (can be found on builders plate in Crane Serial Number: 00000 (from builders plate).
operator's cab.)
Boom Identification Number: #22 Boom
2. Boom or jib identification number.
Required:
3. Quantity, lacing location, and lacing number.
1 each Top Side Lacing (1) for 30 ft Butt 48153-9
4. Boom or jib component name (butt, insert, or top) and
part number. 1 each Right Side Lacing (5) for 30 ft Butt 48153-9
1 each Bottom Side Lacing (3) for 20 ft Insert 33426-3
NOTE To obtain the lacing location and number, view the
boom or the jib from the butt end looking forward. 1 each Bottom Side Lacing (6) for 20 ft Insert 33426-3
Identify the side on which the damaged lacing is 1 each Top Side Lacing (2) for 40 ft Top 50453-2
located: left side, top side, right side, or bottom
side. Count each lacing up to and including the
damaged lacing, starting with first lacing nearest Quantity Lacing Lacing Component
butt end of the component as shown in Figure 3. Location Identification Name and Part
Number Number
Do not count a diagonal lacing as the first lacing.
Identify diagonal lacing separately; lower end
diagonal lacing or upper end diagonal lacing. WELDING INSTRUCTIONS
ASSISTANCE Refer to folio 1316 for welding instructions.
If you are in doubt as to which lacings to order, DO NOT
GUESS. Contact your nearest Manitowoc distributor for
assistance; doing so may prevent the wrong parts from being
shipped.
A924
40 ft Top
Top Side
Top Side
2
1
Right Side Upper End
Left Diagonal
Side Lacing
Diagonal
Left Side Right Side Lacing
Diagonal
Lacing Lower End Top Side
20 ft Insert Left Side
Bottom Diagonal
6
Side Lacing 5 Right Side
4
Bottom Side 3 Bottom Side
1 2 3
2
1
30 ft Butt
5
3 4
12
FIGURE 3
Folio 823-3
--- Page 4 ---
PARTS MANUAL ALPHABETICAL INDEX
GROUP A - Rotating Structure
DESCRIPTION PUBLICATION REV START DATE END DATE GROUP
"A" Frame 48481 F1 02/25/70 11/02/81 A0101
Cab 65413 B2 12/22/75 05/17/91 A0201
Cab 65413 K1 12/22/75 05/17/91 A0201
Cab 95606 - 09/24/75 08/26/85 A0201
Cab Heater/Air Conditioner 190449 - 03/01/77 A0209
Cab Rear Support 180856 E1 05/14/69 12/06/89 A0103
Chain & Gear Case 48691 A1 03/25/69 A0401
Chain & Gear Case 48691 G2 03/25/69 02/04/91 A0401
Chain & Gear Case 48691 L1 04/14/72 10/06/81 A0401
Chart Holder 93994 A1 11/15/71 04/08/83 A0212
Chart Holder 95639 - 09/19/75 12/17/84 A0212
Counterweight & Cab Rear 190738 C1 03/06/78 05/19/78 A0301
Counterweight & Cab Rear 49487 G1 10/21/71 12/18/90 A0301
Counterweight & Cab Rear 49487 G1 11/12/71 04/04/80 A0301
Fuel Tank 48559 K1 12/03/68 07/14/88 A0601
Guards 49267 K1 08/14/70 01/31/77 A0501
Nameplate/Decal Location 95451 - 03/13/75 03/03/77 A0213
Operator's Station/Pilothouse 137847 - 07/17/69 09/28/94 A0202
Operator's Station/Pilothouse 65386 C2 09/24/75 08/16/90 A0202
Operator's Station/Pilothouse 65386 O1 09/24/75 11/21/86 A0202
Platform 48583 K1 02/27/69 03/22/95 A0701
Rotating Bed Lubrication Piping 183569 - 04/20/81 12/23/87 A0104
Rotating Bed Lubrication Piping 65371 D1 06/30/76 04/09/81 A0104
Rotating Bed/Hoist Frame/Transporter Platform 48443 AA1 09/25/75 06/06/84 A0102
Windshield Wiper/Defogger 190248 E1 12/17/75 03/02/84 A0210
Windshield Wiper/Defogger 180880 - 08/04/76 A0210
01/06/06
--- Page 5 ---
-A6.1-
E-~
[ 48559-1 cont.r K IM°°EL 41oow
C.)
FUEL TANK
REF. PART QUANTITY i VENDORS
NO. NUMBER IREQUIRED DESCRIPTION OF PART PARTNO.
NOTE 5: Machines w/optional fuel tank drums, delete Ref. II
and add -- (not shown)
288770 BUSHING, Nut (2" x 112")
355004 S~A~OCK (1/2")
543404 NIPPLE, Close (I/2")
4J
o
c~
=
C,~"k" ,
.=
Cr~ R£V.
u~
CO K 48559 - i
-.1" PLEASEGIVEMACHINE S/N W/ORDER
--- Page 6 ---
MANITOWOC ENGINEERING CO.
A D~vilkJ,na/t~e ~,an;~.c.c C,c~npony.Inc. A4an/e~,,.oc. Wh~o4~
t,--
29
21
I0
~6 /
22
17
19..-4'
2O
w
q-
MATERIAL LIST O N BACK
--- Page 8 ---
i
MANITOWOC •ENGINEERING C O .
54
50
16
,62
9
19 23
12 17
10 2o
24
L 38
44 29
MATERIAL LIST ON BACK
--- Page 9 ---
-AZ I?.-
0
0 ~0
0 ~ 0
~ - - ~ ~J 0
~ 0 ~ ~0~00
~ 000
J
bJZrr
I.-. ~.-..~0
<LLH
J 0:: <
n~W
I , i I.-
(/)1-- Z
0{:: LL H
W<
0 am
J J,,(
HJ(J
1::)~ C)
O01--W
U')T Z a --
ZZI--
OH
LL // b - - ~ -- <
< 0 0 0
I--Z 0 m
< < 0
13 Z LU
F-- W
0 ~o
I'0 P-~
O.. 0 l-- n.
:E I£') Z
.< - - I.--I
(.f) - - 0.. WW ~' "
o.z G! 5 _~, o
zo J ~ o~:OO
(/)cO-- ~ o .~
LU ::D eO =
j _ "-i... z °o :~
0>- ~ =o{r,
"rj~
r~
C~l ~E 0,1 Or)
--wrow
/>- oo 0% i--
[] / d []
Ht--O.
r-~rn - : E
~'~W /
I-U) (:0 U~ O~ I--
--I--1"009
/
< F-
LL
J W
_J r ~
<
p~
W C)
c~
I H if)
[] I. • [] 03 rY
Z 0
H I--
w \
(D
0 0
I£) 0) Z W
Z H CL
"
0
0
JJ
>- 1
I
\ 0
0
Om I LL
I O0 0
Zm /
Off) rY
W .<
H w
\
/
/
> rY
--- Page 10 ---
MANITOWOC ENGINEERING CO
A D hme,e,//'h Ha i~,,oc C o m p a n y Inc Monlt~r~oc W ~con in
31 !.3
37
38 28
t 29
29
30
I0
/ 24
t/ EXHAUST
RIGHT SIDE
P ~ PoRT~
I o
W I P E R MOTOR
O
I
l
LEFT SIDE
PARK P O R T
42--
INLET
I " " - " } ~ 40 41 PORT
II
I--'--'l~4O 41
II
F-'--]---40 41
"OUTLET 42 4611 44
INLET "I1-43 PORT
-42
tm~
a.
3:
SCHEMATIC D I A G R A M e.~
.=J
~ AIR SUPPLY
MANIFOLD Z
MATERIAL LIST ON BACK 3:
--- Page 11 ---
• , ...
n-.j ~0
<Z 0
0
~0
WO~
~tL
~0
e,-
¢'~W •
~l"r W
O<
~ Z 0
O"r
h~,~
--_J
zd
0
~'~0 w~
0 ~
h~
¢ . 1 Z .._1
O< m
ZO
, /
..__! ~~ l'--,..r.<
NI~ []
+ ,i + I|,~
It:,
o +
+l+
+:h+
i °/ Z
0
I--4
~--
LD
~ F - W
-- 0
x
0
O.
~c
r--V
0~
,~ '2_ ,...
~ f
o m
O3
I
Z
0
T I ~, H
I--
C_)
W
C.h
~0
--- Page 14 ---
MANiTOWOC ENGINEERING CO. B2.s
D;vision ot The Mon#owoc Componl,, I n c . Mar~towoc, W'ricons/n 54220
"'v- • ,, I X t\ (~) "', '
,,, \ .~
\--', <7_~
,,~. y--J d ~,
A
7
0 0
o
==
~r
MATERIAL U$T O N BACK
--- Page 15 ---
iB2.2-
50919-i Cont. AB 3950W - 4100W - 36' Platform Ringer
IND. BOOM HOIST
(W/RATCHET AND PAWL)
REF. PART QUANTITY VENDORS
NO. NUMBER REQUIRED DESCRIPTION OF PART PART NO.
!
NOTE 11 : Shim pawl 139084 w/flat washers 709782 (2" I.D. -
16 ga.) and 709783 (2" I.D. - 20 ga.) as required to
assure full engagement of pawl to ratchet 93486.
NOTE 12: Shim cam 96261 w/flat washers 709784 (i" I.D. -
2 4 ga.) and 709785 (I" I.D. - 30 ga.) to assure
full contact of cam and pawl 139084.
NOTE 13: For field installation of drums w/32-I/2" dia.
o
flanges request prints of Drwg. 420228 Sht. 2 for
required modification to B.H. Housing.
c~
t
o
<
O~
O~
O
u~
0-71, 0-147, 0-246, 0-318
(Ref. 95401 1/24/75 thru 3/30/77; 97060 3/28/78 on)
R~.
AB 50919 - i
: PLEASE GIVE MACHINE S/N W/ORDER
--- Page 16 ---
MANITOWOC ENGINEERING CO. I B2.13
D~vlsion of The Monltowoc Company, I n c . Monitowoc, Wisconsin 54220