PDF Parts Manual Manitowoc 4000W Crane - 1 MB
This is the official parts manual for the legendary Manitowoc 4000W traditional crane, covering serial number 40345.
It provides detailed diagrams for every part of this classic crane.
Use this guide to accurately identify and order components for restoration or repair projects.
An invaluable resource for owners and mechanics of this iconic machine.
PDF Viewer
Viewer loads when you scroll here
SHARE THIS MANUAL
Download the PDF Manual
PDF viewer loading area
Text Preview from This Manual
The text below was extracted from the visible preview pages to help you confirm the manual contents before download.
--- Page 1 ---
TRADITIONAL CRANE
PARTS MANUAL
This manual has been prepared for and is considered part of
4000W
Model
40328
Serial Number
GROUP A = Rotating Structure (Includes rotating bed, operator’s cab, cases, fuel tanks,
transfer pump, counterweights, guards, platforms, catwalks, machinery enclosure,
horn)
GROUP B = Upperworks Machinery (Includes front, rear, and auxiliary drums, boom hoist,
swing and drive shafts, hand levers, foot pedals, control linkage, rotation indicators,
upperworks hydraulic components, hydraulic piping, hydraulic oil reservoir,
lubrication pump and piping, blowers)
GROUP C = Air Components & Electrical (Includes control console, air piping, electric wiring,
auxiliary light plant and lighting, TV monitoring, compressor and air tank)
GROUP D = Power Components - Upperworks (Includes engine or motor, radiator, auxiliary
power plant, take off converters and piping, controls, VICON power lowering,
torque limiter, hydraulic pumps and piping, fuel piping, battery box)
GROUP E = Lower Structure & Control (Includes carbody, crawlers, travel shafts and control,
steering travel locks, hydraulic travel, travel power outriggers, carrier, pedestal,
lowerworks hydraulic piping, RINGER components, barge mounting and
machinery, spud drums)
GROUP F = Attachments (Includes booms, jibs, masts, tower, wire rope guides, equalizer,
gantry, fairlead, timber guards, boom angle indicator, block-up limit, tag line, hook
block, weight ball, upper and lower boom point, wind speed indicator, crowd and
retract dipper sticks, dippers, )
O-NUMBER SECTION = (Includes lacing drawings and purchased component parts drawings
referenced in sections A through F)
This manual is arranged in sections as listed above. Sections A through F are arranged by
group numerical order with an index after each section tab. An alphabetical index for groups
A Through F combined is located after the O-number Section. The O-number section is
arranged in numerical order by O-number. Following this cover page are the Basic
Specifications, Warranty Information, Tool List (if applicable) Outline Dimensions, Weights,
and Dealer Listing.
MANITOWOC CRANES, INC.
2401 South 30th Street • PO Box 70
Manitowoc, WI 54221-0070
Phone: 920-684-6621 • Fax: 920-683-6278
03/03/08
--- Page 3 ---
MANITOWOC ENGINEERING CO.
++ ~,.:, --
&
ll
i "wgl')'-,.S/L'Z.£1 ; /
I f
+ i.~ J J ol
.)
0
+> ---~--
_°I
E
p.
~
~'
-
_
- - - - -
I =lL+i ! o
o
.
~.-
u
: o1:
E
.o
. ~o"q + .
-_. ~. oj [(~
l " I + i~ ;--" I I
"m~" I - , , 0 ,V ' - - [ I ,, • I ,L
",--'=,;O'v - ,,vll -¢ ,C I
I t- +"--:
J,J
''
"wOO'It - .IP/L"-I ,eL ,L ~ '
I",-+'-,.,9vt, - ..'~ i
•"wl'9"l - .,~/I , 9 " " 4 :
~_._J "mOP" I -- ,,l ,It
t+
!
,,,0
~. "w~L" - ,,1+/¢'9 ,~ -~ ,
\
UO!lOlO)l
]I- ~
--
,
I
i ~
i .
t.l.J E
oo
..,...- .-. +-
(+,0 I |
-<:( 0 I
|1./ U /L
'wz~')' - .,0,1, I
c~ I.i "~Li'8 - ,,t/16 ,9~
92022
0"-
--- Page 4 ---
MANITOWOC ENGINEERING CO
6 5
I
3a
9
MATERIALUST ON BACK m
--- Page 5 ---
/
MANITOWOC ENGINEERING CO. i
!
• 0~1~ o//~e/uZa~,'lr,...~ C o , ' w ~ ¢ , E'.,c. A4a~,,,oc, W l = . c ~ ' l ~ . ,
1
2 3
I
0-- oi 15
i~ 4z "'i " ~82°
FUEL GAUGE AND FILTER
Design Change of Mar. 21, L973
54 ~
52
,.23
45
28
44 56
I
I\
58
~0~ 58
59
00Q
~ 31
c~
ILl
c~
O
Z
F..-
I--..
O
MATERIAL LIST 0/"4 BACK
--- Page 8 ---
MANITOWOC ENGINEERING CO.
.. "*
.I ~"
\
\
I
t
t
i
r
I
/
/
/
/
/
I-.,-
I.)..
U')
LIJ
C~
Q:
ILLUST. No. 2.3.43..9.~.A..-.!.1
M A T E R I A l . LIST O N BACK
--- Page 9 ---
MANITOWOC ENGINEERING CO
A O~b~ ol ~,e l ~ , m ~ w ~ Compony b~ I~I~ Wlsco,rm~
o
t
.r~. ~
ur~
i MATERIAL UST ON BACK
--- Page 10 ---
MANITOWOC ENGINEERING CO.
A 0 ~ , i ~ d / h e Mm,,Itovec~ V , fro, ~ W/mc~
~-28
IF--3o
~ ,,- 31 lla
C~
LU
I--
¢t)
MACH. W/DEADMAN CONTROI
-13
!7
\ 23
~!!)'~ See Platform
I~/ ...%-~x..a: j
~
(. "
~.."" ~See Platform
L
MATERIAL UST ON BACK
--- Page 11 ---
MANITOWOC ENGINEERING CO.
~6.3
• Div~slon ot D e Manitowm" Company. J~. Monltowoc~ W ; ~ o n l m
10,
53 9
0
12
14
13
28
27 "25
31 43
28
32 20
33 21
MATERIAL LIST ON BACI(
--- Page 12 ---
MANITOWOC ENGINEERING CO.
e J=
U-I
<~
./
~n
!
MATERIALUSTON BACK
--- Page 15 ---
MANITOWOC ENGINEERING CO.
A OIvt~i~'t el the Mon|tm~,~ Ccm~oony, Inc. Manito~x. Wl~onJIn
i~ .... . 8 7,
(~~12 13
/f ".
I ..
" /23
"-.~/ /24 "--.....
• 25 '""'..
j18
I
- i
. • ~. • jt
%
-..°.-
MATERIAL LIST ON BACK
--- Page 16 ---
PARTS MANUAL ALPHABETICAL INDEX
Group C - Air Components & Electrical
DESCRIPTION PUBLICATION REV START DATE END DATE GROUP
Air Piping 78327 A1 02/15/67 11/12/76 C0301
Boom & Mast Lighting 31117 C1 07/14/57 03/14/69 C1201
Cab Lighting 31116 F1 07/14/57 10/14/81 C1301
Compressor & Piping 42013 B1 03/01/56 06/13/75 C0101
Compressor & Piping 42013 C3 03/01/56 06/13/75 C0101
Compressor & Piping 42530 D1 03/08/60 06/05/75 C0101
Control Console 42953 E1 10/12/62 11/01/68 C0201
Light Plant - Alternator - Generator 180468 B1 06/21/68 08/30/72 C1101
03/03/08
--- Page 17 ---
MANITOWOC ENGINEERING CO.
A Divi|ic~q ot The AAanitowoc Company, Inc. AAanitowo~,Wisconsi~
J
:RCLOCKWISE ROTATION
CLOCKWISE
C~
m
o~
R a-
~E
MATERIAL LIST O N BACK
--- Page 19 ---
GROUP D4.1
MODEL
3000W-3600-3900-3900W-3950W-3950D-4000W-4100W
TRANSMISSION CASE
(VICONMACHINE)
ITEM ! PARTff QTY. DESCRIPTION OF PART
Note 3 For machines with electric drive, delete Ref. #26-27 above and add:
26 352022 1 SPIDER. Drive
27 352021 1 RING, Drive
352715 26 BLOCK. Rubber (not shown)
Note 4 Clean splines of shafts and sprockets thoroughly with Loctite Safety
Solvent (MEC 622296). Apply Loctite Retaining Compound #620
(MEC 622285) to engine shaft and converter input shafts. Allow to
cure 24 hours.
PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER 42749 I 3of3/ P-1
--- Page 20 ---
MANITOWOC ENGINEERING CO.
A O~vie,on o~ t/~o M,an~fowm Company, f ~ . AAo~it~woc, W~Kon|~n, ,
2
I 4
5 t •
P
0
8
a p ~'~- .
J
~J
nl
g ~'~ " l
c~
rt L
MATERIAL LIST ON BACK
--- Page 22 ---
MANITOWOC ENGINEERING CO.
AOi)i~iond ~e Monilow~Com~nv.Inc. A4onieowo~WitConsrn
1"Port Filler with Direct Reading Gauge ,,©
Machines w/out Forced Oil
,,© 60-
Lubrication to Converters ~ ~ CompoflmOrll
-55 59-~
57-~
Oporafor~
Elevated C ~ I Elevated Cab
~__" Port Filler w i t h Direct Reading Gauge
/ " - .~.
,..~ - / I
. "~.~/ Transmisslon Case \\.\
Chain Case Machines with Vertically Machines with Vertically
..~ J Mounted Oil Pump Mounted Oil Pump
I / "~'\ w/Oil Trap
, _ ~'~;~. To Ik,~L "
' T, . . . . i,.ion Case O,o~n ./,,?'~U.~ ~ I S.:,'~ :~.
f~,~,,~ .% "--._1 ~ -..~ ,. - . . ,
MATERIALLISTON BACK' ~
--- Page 23 ---
MANITOWOC ENGINEERING CO.
-..< z > >
~. -. o o
O-- 2: "-" U Z
,.. ,,, ~ o = .+.
Z I • "-
0 ~.
g=) 9, ~
8 8 ~u M Z Z~a ~
3
\>/. : - /
- < ~ ~ ,\
M A T E R I A L LIST OI4 BACK
--- Page 24 ---
MANITOWOC ENGINEERING CO
"el"
.i.i.I
O
e-,-
Z eL___
¢O,
.,.I
~L LLI
4 'O
e~
MATERIAL LIST O N BACK
e r)
--- Page 25 ---
MANITOWOC ENGINEERING CO
AD. k~,a dgt.e M ~ t l , ' ~ C.~mP~V k,r.
t.J:J
I-'-
0's
O
¢J
U
]LLUST No ~144,5" P'lJ F-
MATERIAL LIST ON BACK w)
w~
--- Page 26 ---
MANITOWOC ENGINEERING CO.
,,,.,.25
L.O
0"---7
~9
.~ -,% t-~s
25-~,..~ 123 , , %
22.~ 13 "11
12,,~.,~13
/ .'-. _~ •
35 ....--~-
19 I . , ~
"-2o
MATERIAL LIST ON BACK
!
--- Page 27 ---
PARTS MANUAL ALPHABETICAL INDEX
Group F - Attachments
DESCRIPTION PUBLICATION REV START DATE END DATE GROUP
Backhitch & Gantry 48177 C1 10/25/68 07/24/70 F1001
Boom 48877 A1 12/18/69 12/14/84 F0101
Boom 48877 A2 12/18/69 12/14/84 F0101
Boom 48877 B3 12/18/69 12/14/84 F0101
Boom 48877 B4 12/18/69 12/14/84 F0101