PDF Parts Manual Manitowoc 3900W Crane - 4 MB

This is the specific parts manual for the Manitowoc 3900W Traditional Crane.

It contains detailed exploded diagrams and part numbers for every assembly on the crane.

Using this manual is the only way to guarantee you are ordering the correct replacement parts for your machine.

It's an invaluable resource for maintenance teams and owners to keep this powerful crane in service.

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--- Page 1 ---
Manitowoc
                TRADITIONAL CRANE
                  PARTS MANUAL
            This manual has been prepared for and is considered part of

                                                3900W
                                                 Model

                                                395168
                                             Serial Number

GROUP A = Rotating Structure (Includes rotating bed, operator’s cab, cases, fuel tanks,
          transfer pump, counterweights, guards, platforms, catwalks, machinery enclosure,
          horn)

GROUP B = Upperworks Machinery (Includes front, rear, and auxiliary drums, boom hoist,
          swing and drive shafts, hand levers, foot pedals, control linkage, rotation indicators,
          upperworks hydraulic components, hydraulic piping, hydraulic oil reservoir,
          lubrication pump and piping, blowers)

GROUP C = Air Components & Electrical (Includes control console, air piping, electric wiring,
          auxiliary light plant and lighting, TV monitoring, compressor and air tank)

GROUP D = Power Components - Upperworks (Includes engine or motor, radiator, auxiliary
          power plant, take off converters and piping, controls, VICON power lowering,
          torque limiter, hydraulic pumps and piping, fuel piping, battery box)

GROUP E = Lower Structure & Control (Includes carbody, crawlers, travel shafts and control,
          steering travel locks, hydraulic travel, travel power outriggers, carrier, pedestal,
          lowerworks hydraulic piping, RINGER components, barge mounting and
          machinery, spud drums)

GROUP F = Attachments (Includes booms, jibs, masts, tower, wire rope guides, equalizer,
          gantry, fairlead, timber guards, boom angle indicator, block-up limit, tag line, hook
          block, weight ball, upper and lower boom point, wind speed indicator, crowd and
          retract dipper sticks, dippers, )

O-NUMBER SECTION = (Includes lacing drawings and purchased component parts drawings
          referenced in sections A through F)

              This manual is arranged in sections as listed above. Sections A through F are arranged by
              group numerical order with an index after each section tab. An alphabetical index for groups
              A Through F combined is located after the O-number Section. The O-number section is
              arranged in numerical order by O-number. Following this cover page are the Basic
              Specifications, Warranty Information, Tool List (if applicable) Outline Dimensions, Weights,
              and Dealer Listing.


07/22/19

--- Page 3 ---
MANITOWOC   ENGINEERING   CO.


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                                      MATERIAL LIST ON BAI

--- Page 7 ---
MANITOWOC            ENGINEERING           CO.                                                                                                A1.2
~;~,ilion o/ The Moni/owoc Company, Inc.         Monifowoc, W;~onsin 5,1220


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--- Page 8 ---
MANITOWOC          ENGINEERING              CO                                                                       A2 12
 Dfvlsron of The Monrfowoc Compony Inc        M a m f o w o cW~sconsen 5.4220


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--- Page 9 ---
-A2 9-

      I 190452-A ContdlREv A                     3900, 3900T, 3900W, 3950W, 4000W, SC-135


                                                CAB HEATER

       REF      PART    QUANTITY                                                            l   VENOORS
        NO     NUMBER   REQUIRED                     DESCRIPTION OF PART                        PART NO

                                   FOR CATERPILLAR 3408

             406955                ELBOW (3/4" x 90 ° )
             543405                NIPPLE, Close (3/4" x 1-3/8" Lg )
             543758                NIPPLE (3/4" x 5½" Lg )

                                   FOR G M   12V-71 SERIES

             406687                ELBOW (3/4" x 45 ° )
             406909                ELBOW, Reduclng (i" x 3/4" x 90 ° )
             543405                NIPPLE, Close (3/4" x I-3/8" Lg )
             543406                NIPPLE (i" x 1½" Lg )

                                   FOR G M   8V-71 SERIES

             406906                ELBOW, Reducing (3/4" x ½" x 90 ° )
             543404                NIPPLE, Close (½" x 1-1/8" Lg )
             543536                NIPPLE (½" x 6" eg )


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                                                                                    A   190452-1
C~                                        PLEASE GIVE MACHINE S/N W/ORDER

--- Page 10 ---
MANITOWOC                                 ENGINEERING        CO.
A Oivilk~t o~ r h l AG~ilo~l~x C o . ~ n y .   Inc.            A4onitov~c, Wi1,consin


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--- Page 12 ---
MANITOWOC   ENGINEERING   CO.


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                                                   MATERIALUSTON BACK

--- Page 13 ---
MANITOWOC                             ENGINEERING               CO.
     A O I v L ~ e# The M m,/~,.,~ C o l ~ ,   Inc.                  M ~d~.,oc. Wl~,m~ln.


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--- Page 14 ---
MANITOWOC                              ENGINEERING       CO.
          • D l v L I l ~ ~ The Mr~ml~w~x Compony, Ira.        Mon|~q~r., WI~cw~M ,


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--- Page 15 ---
--DUIJ--

            •            [REV.       ] MODEL
                                                        3900W
     437i2-i Cont.               E

                                                  LEFT DRUM BRAKE
                                                      (MANUAL)
     REF.        PART  QUANTITY                                                                VENDORS
     NO.        NUMBER REQUIRED                          DESCRIPTION OF PART                   PART NO.

     49         140199       2         PIN w/cotter pins and flatwashers
     50         145659       1         ROLLER, Guide


                                       NOTE i:   Mach. w/remote greasing, delete Ref. Nos. 31, 32, 33.
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                                       NOTE 2:   Use washers #144434 and 144435 to center band on
                                                 brake flange.


                                                                                  R~'E   143712-1
                                               PLEASE GIVE MACHINE SIN W/ORDER

--- Page 16 ---
MANITOWOC                       ENGINEERING        CO.
A DIv~lcm oF I'he M   ~    Coml~ny, I ~            ~4onllowo(, W i ~ l n


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--- Page 19 ---
MANITOWOC                            ENGINEERING                          CO.
     A ~b~   d ~         ~A~.~X     C,~--~,.~i. Ira.                               .v,~/~..oc. W ~


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                                   11692                    140104
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--- Page 20 ---
MANITOWOC        ENGINEERING           CO.


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                                                                                   MATERIAL UST ON BACK

--- Page 21 ---
MANITOWOC                        ENGINEERING   CO.
A Olvi~ion Of/he A4onlk~vc~C o m f y , I~.      A4onlJowo¢, Wl~Gnsln


                                                                       MATERIAL LIST ON BACK

--- Page 22 ---
PARTS MANUAL ALPHABETICAL INDEX
Group C - Air Components & Electrical


DESCRIPTION                             PUBLICATION   REV   START DATE   END DATE   GROUP
Air Piping                              78327         A1    02/15/67     11/12/76   C0301
Compressor & Piping                     182528        E1    06/15/75     12/14/84   C0101
Compressor & Piping                     182536        -     06/15/75     07/16/08   C0101
Compressor & Piping                     182536        G1    06/15/75     09/29/93   C0101
Control Console                         48462         Q1    08/20/71     07/07/81   C0201


07/22/19

--- Page 24 ---
MANITOWOC                            ENGINEERING   CO.
         A Divi|io~ c# t~e Montlo~ac C o m p c m y , kBc,


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--- Page 26 ---
MANITOWOC   ENGINEERING          CO.


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--- Page 27 ---
MANtTOWOC                    ENGINEERING                      CO.
        A Divisionof The Ma~ltowoc Company,Inc                           ~ioni/owo<,Wisconsin

                                                                                                                                                     1"PortFilter with Direct Reading Gauge
         Machines w/out Forced Oil                                           .
         Lubrication to Converters                                           l

                                                                                                      40-- ~                                                                           ~@              Ope,ators
                       4 ~ ~                                                                ~;~                       ~                                                                53--~ Compartment
                                                                                                                   Camparlineal
                                                             ~,.vo,ed..._.            ~I                                                                                        ~                  J
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                                                                                 Filters with ~   NPT   Port~                                                                              ~15
                                                                                                                                                                                 6 ~14
         Chain Case                                                                                                       45           ~                                 ~       ~ ' ~


                                                      ~/~/"~;~      Con /                   Chain ~                                    J22C"          20   -                               /                ,~
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          Swing Converter                         "~".kR~ l~s>~.~"~                                                                        ii                            ~'|0

                                        ~"~'~"~         /l/Transmission Case '                                                  \                                                              ~ . ,


                                                                                                                                                                                                                Pump

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  |                            Chain Case                                                                                      Machines with Vertically                                Machines with Vertically
                                                                                                                                 Mounted Oil pump                                        Mounted Oil Pump
                                                                                                                                                                                             w/Oil Trap

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                                          Transmisslon Case Drain
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--- Page 29 ---
MANITOWOC                             ENGINEERING                CO.
    A Dtvisiott oi rke ~ n i J ~ , ~ c Company, hlc,                  Manitow~, Wisconsin.

                                                                                                                                                                 /--Eng. Water
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                                        Gear Lub. Oil Press.                   ~      °f---e---m               t.~ - 71            t ? - ~.]   t~. " ?l              ~ . " ?fill T. ".'I"

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