PDF Parts Manual Manitowoc 3900 Traditional Crane - 2 MB
This comprehensive parts manual is the definitive guide for identifying components on the Manitowoc 3900 Traditional Crane.
It features clear, exploded-view illustrations and corresponding part numbers for every assembly.
Using this manual ensures accuracy when ordering replacement parts, which is crucial for timely and effective maintenance.
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--- Page 1 ---
Manitowoc
TRADITIONAL CRANE
PARTS MANUAL
This manual has been prepared for and is considered part of
3900
Model
39708
Serial Number
GROUP A = Rotating Structure (Includes rotating bed, operator’s cab, cases, fuel tanks,
transfer pump, counterweights, guards, platforms, catwalks, machinery enclosure,
horn)
GROUP B = Upperworks Machinery (Includes front, rear, and auxiliary drums, boom hoist,
swing and drive shafts, hand levers, foot pedals, control linkage, rotation indicators,
upperworks hydraulic components, hydraulic piping, hydraulic oil reservoir,
lubrication pump and piping, blowers)
GROUP C = Air Components & Electrical (Includes control console, air piping, electric wiring,
auxiliary light plant and lighting, TV monitoring, compressor and air tank)
GROUP D = Power Components - Upperworks (Includes engine or motor, radiator, auxiliary
power plant, take off converters and piping, controls, VICON power lowering,
torque limiter, hydraulic pumps and piping, fuel piping, battery box)
GROUP E = Lower Structure & Control (Includes carbody, crawlers, travel shafts and control,
steering travel locks, hydraulic travel, travel power outriggers, carrier, pedestal,
lowerworks hydraulic piping, RINGER components, barge mounting and
machinery, spud drums)
GROUP F = Attachments (Includes booms, jibs, masts, tower, wire rope guides, equalizer,
gantry, fairlead, timber guards, boom angle indicator, block-up limit, tag line, hook
block, weight ball, upper and lower boom point, wind speed indicator, crowd and
retract dipper sticks, dippers, )
O-NUMBER SECTION = (Includes lacing drawings and purchased component parts drawings
referenced in sections A through F)
This manual is arranged in sections as listed above. Sections A through F are arranged by
group numerical order with an index after each section tab. An alphabetical index for groups
A Through F combined is located after the O-number Section. The O-number section is
arranged in numerical order by O-number. Following this cover page are the Basic
Specifications, Warranty Information, Tool List (if applicable) Outline Dimensions, Weights,
and Dealer Listing.
02/03/11
--- Page 5 ---
MANITOWOC ENGINEERING CO
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--- Page 7 ---
MANITOWOC ENGINEERING CO.
A Division of The iV~anitrawa~Compony, Inc, A4anitowoc, Wi~con,lln
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--- Page 9 ---
PARTS MANUAL ALPHABETICAL INDEX
Group B - Upperworks Machinery
DESCRIPTION PUBLICATION REV START DATE END DATE GROUP
Boom Hoist Auxiliary Brake 43054 D1 04/18/63 10/08/65 B0210
Boom Hoist Control, Independent 42106 C1 04/22/59 07/12/67 B0204
Boom Hoist Control, Independent 42106 E2 04/22/59 02/01/73 B0204
Boom Hoist Drive Shaft, Independent 41933 P1 10/24/60 11/14/89 B0207
Boom Hoist, Independent 41482 I1 05/09/55 04/30/68 B0202
Drum Brake - Front 42622 A1 12/28/60 B0603
Drum Brake - Front 42623 E1 12/28/60 04/01/77 B0603
Drum Brake Booster/Parking Brake 41719 E1 03/17/55 12/17/74 B0604
Drum Shaft - Front 22596 A 09/03/52 10/08/81 B0601
Drum Shaft - Front 42348 H1 03/22/60 07/03/74 B0601
Drum Shaft - Front 42348 D2 01/07/59 07/03/74 B0601
Foot Pedals 24873 C1 10/30/62 09/19/73 B1202
Hand Levers 32739 A1 02/06/63 B1201
Independent Swing Control 41609 F1 08/06/62 01/13/84 B0403
Independent Swing Guards & Lubrication Piping 31574 C1 04/16/54 11/03/72 B0405
Independent Swing Guards & Lubrication Piping 31574 C2 04/16/54 11/03/72 B0405
Independent Swing Outboard Bearing 23806 A1 06/18/58 05/23/85 B0406
Independent Swing Shaft, Horizontal 42866 B1 01/25/62 02/13/78 B0401
Independent Swing Shaft, Horizontal 42866 C2 01/25/62 07/13/78 B0401
Independent Swing Shaft, Vertical 23439 D1 07/11/56 04/12/85 B0402
Lubrication Pump & Piping (Sump) 33242 D1 04/05/65 05/20/77 B1401
Lubrication Pump & Piping (Sump) 43307 F1 10/22/65 04/13/70 B1401
Main Drive Shaft 43132 F1 08/19/63 09/17/76 B1301
Main Drive Shaft 43132 F2 09/19/63 05/06/74 B1301
Main Drive Shaft 43132 C3 08/09/63 07/13/78 B1301
Main Drive Shaft Control 32340 D1 08/15/60 03/02/84 B1302
Main Drive Shaft Control 42565 C1 06/28/60 02/18/75 B1302
Slide Pinion Control 42702 A1 08/22/61 08/31/71 B1602
Slide Pinion Shaft (Intermediate Travel or Swing Shaft) 90467 C1 04/22/64 04/18/72 B1601
Swing Brake Control 42658 E1 11/15/63 03/19/79 B1802
Swing Lock Control 40341 G1 11/20/40 12/26/69 B1701
Swing Shaft 22880 J1 01/26/54 04/12/85 B1901
02/03/11
--- Page 10 ---
MANITOWOC ENGINEERING CO
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MATERIAL LISTON BACK
--- Page 11 ---
MANITOWOC ENGINEERING CO.
A O i v i s i o n o f T~le M o n i t o ~ o c Compony, In¢ Monitowc~, Wl$consi n
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MATERIAL LIST O N BACK
--- Page 12 ---
C~ 41482-I Cont.F Ev" I [M°°EL 3000 - 3900 INCL.
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IND. BOOM HOIST
REF. PART QUANTI~ VENDORS
NO. NUMBER REQUIRED DESCRIPTION OF PART PART NO.
!
46 22317 1 ADAPTER w/capscrews and gr. fitting
47 622507 2 SEAL, Oil
48 22344 1 ADAPTER
49 19300 1 SPACER
50 19301 1 SLINGER, Oil
51 22702 1 PLATE, Cover w/capscrews and lockwashers
52 17651 1 GASKET
53 12782 1 COVER w/capscrews and lockwashers
57 596666 1 GASKET, "O" Ring
0 58 596744 i GASKET, "O" Ring
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59 18427 1 PLATE, Lubricating instructions
62 12387 1 WEDGE (7/8" cable)
62 12388 1 WEDGE (i" cable)
62 1171 1 WEDGE (3/4" cable)
FOR M-3000-3100-3400-3900A W/AIR CONTROL SWING CLUTCHES
55 257195 12 BOLT, Coupling
60 257170 3 BOLT, Coupling
61 257177 1 BOLT, Coupling
FOR M-3600-3900B W/AIR CONTROL SWING CLUTCHES
55 257195 16 BOLT, Coupling
FOR MACHINES W/MANUAL CONTROL SWING CLUTCHES
55 257195 15 BOLT, Coupling
60 257160 I BOLT, Coupling
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PLEASE GIVEMACHINE S/N W/ORDER
--- Page 13 ---
MANITOWOC ENGINEERING CO.
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MATERIAL LIST ON BACK
--- Page 15 ---
MANITOWOC ENGINEERING CO.
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--- Page 17 ---
GROUP C - Air Components & Electrical
--- Page 18 ---
MANITOWOC ENGINEERING CO.
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--- Page 19 ---
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42878 -iCont. IREv F IMooa Vicon 3000-400OW Incl.
VALVE BOARD
REF. PART QUANTITY VENDORS
NO. NUMBER REQUIRED DESCRIPTION OF PART PART NO.
42 667227 STRAP, Pipe
43 73366 BRACKET W/capscrews, hex nuts and lockwashers (W/filter and
injector)
44 73368 CLAMP W/capscrews, hex nuts and lockwashers
INSTALLATION PRIOR TO DESIGN CHANGE OF 6/12/67
45 427069 FILTER AND LUBRICATION
J NOTE: Lines to and from control valves are plastic tube.
© (See Sheet #0-147.)
U) HOSE LIST FOR PRIOR INSTALLATION:
15599 HOSE, Flex (6'4" long)
15914 HOSE, Flex (4'9" long)
2d
3412 HOSE, Flex (10-1/2" long)
15099 HOSE, Flex (2'0" long)
3603 HOSE, Flex (3'6" long)
17848 HOSE, Flex (1'2-1/2" long)
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Use Sheet #0-69, 0-96, O-II7B, 0-147, 0-441 and 0-176 or 0-289,
(0-290)
PLEASE GIVE MACHINE SIN W/ORDER
F I 42878- ]
--- Page 20 ---
MANITOWOC ENGINEERING CO.
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MANITOWOC ENGINEERING, CO.
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--- Page 23 ---
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I 43051-5Cont. IR~'E 3000-4000 VICON INCL.
LUBRICATION PIPING
REF. PART QUANTITY VENDORS
NO. NUMBER REQUIRED DESCRIPTION OF PART PARTNO.
MACHINES W/OUT 0IL TRAP UNDER PUMP
429555 1 UNION, 90 ° Swivel Adapter (i" Male NPT i" Female NPSM)
C~ MACHINES W/OUT FORCED OIL LUBRICATION TO CONVERTERS
LJ.I 571705 1 PLUG (i")
F-- FILTERS WITH 3/4" NPT PORTS
CO FILTER, Oil (3/4" NPT ports)
427090 1
73396 1 BRACKET W/mach. screws, hex nuts and lockw~shers
543740 1 NIPPLE (3/4" x 1½")
679304 1 TEE (3/4")
288751 1 BUSHING (3/4" x ¼")
543402 2 NIPPLE, Close (¼")
406952 2 ELBOW (¼")
*Items 24 and 25 are not used with 3900T and 3900W
NOTE: For machines W/out alarm system, omit Ref. #27 and one
Ref. #15.
REV.
Use Sheet #0-147 E 43051 - 5
PLEASE GIVEMACHINE S/N W/ORDER
--- Page 24 ---
MANITOWOC ENGINEERING CO.
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--- Page 25 ---
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--- Page 26 ---
MANITOWOC ENGINEERING CO
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--- Page 27 ---
MANITOWOC ENGINEERING CO.
A Oivislo~ 04 t~e t.4onttowoc Company, Inc. 1'4ani~oc. Wisconsin
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--- Page 28 ---
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--- Page 29 ---
MANITGWOC ENGINEERING CO.
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