PDF Parts Manual Manitowoc 3900 Traditional Crane - 2 MB
This parts manual is for the classic Manitowoc 3900 traditional lattice boom crawler crane.
It provides a complete breakdown of the machine with exploded-view diagrams and corresponding part numbers.
This document is invaluable for restoration projects, major overhauls, or routine maintenance.
Ensure you are ordering the correct components for this legendary crane with this official parts guide.
PDF Viewer
Viewer loads when you scroll here
SHARE THIS MANUAL
Download the PDF Manual
PDF viewer loading area
Text Preview from This Manual
The text below was extracted from the visible preview pages to help you confirm the manual contents before download.
--- Page 1 ---
TRADITIONAL CRANE
PARTS MANUAL
This manual has been prepared for and is considered part of
3900
Model
39612
Serial Number
GROUP A = Rotating Structure (Includes rotating bed, operator’s cab, cases, fuel tanks,
transfer pump, counterweights, guards, platforms, catwalks, machinery enclosure,
horn)
GROUP B = Upperworks Machinery (Includes front, rear, and auxiliary drums, boom hoist,
swing and drive shafts, hand levers, foot pedals, control linkage, rotation indicators,
upperworks hydraulic components, hydraulic piping, hydraulic oil reservoir,
lubrication pump and piping, blowers)
GROUP C = Air Components & Electrical (Includes control console, air piping, electric wiring,
auxiliary light plant and lighting, TV monitoring, compressor and air tank)
GROUP D = Power Components - Upperworks (Includes engine or motor, radiator, auxiliary
power plant, take off converters and piping, controls, VICON power lowering,
torque limiter, hydraulic pumps and piping, fuel piping, battery box)
GROUP E = Lower Structure & Control (Includes carbody, crawlers, travel shafts and control,
steering travel locks, hydraulic travel, travel power outriggers, carrier, pedestal,
lowerworks hydraulic piping, RINGER components, barge mounting and
machinery, spud drums)
GROUP F = Attachments (Includes booms, jibs, masts, tower, wire rope guides, equalizer,
gantry, fairlead, timber guards, boom angle indicator, block-up limit, tag line, hook
block, weight ball, upper and lower boom point, wind speed indicator, crowd and
retract dipper sticks, dippers, )
O-NUMBER SECTION = (Includes lacing drawings and purchased component parts drawings
referenced in sections A through F)
This manual is arranged in sections as listed above. Sections A through F are arranged by
group numerical order with an index after each section tab. An alphabetical index for groups
A Through F combined is located after the O-number Section. The O-number section is
arranged in numerical order by O-number. Following this cover page are the Basic
Specifications, Warranty Information, Tool List (if applicable) Outline Dimensions, Weights,
and Dealer Listing.
MANITOWOC CRANES, INC.
2401 South 30th Street • PO Box 70
Manitowoc, WI 54221-0070
Phone: 920-684-6621 • Fax: 920-683-6278
12/19/05
--- Page 3 ---
ORDERING BOOM AND JIB LACINGS
B. Ordering Lacings without Lacing
Drawings EXAMPLE: Assume you have a number 22 boom and the
lacings with circled numbers in Figure 3 are damaged.
The parts order must contain the following information to Your parts order should be similar to the following
ensure that Manitowoc provides you with the correct lacings: example:
1. Crane serial number (can be found on builders plate in Crane Serial Number: 00000 (from builders plate).
operator's cab.)
Boom Identification Number: #22 Boom
2. Boom or jib identification number.
Required:
3. Quantity, lacing location, and lacing number.
1 each Top Side Lacing (1) for 30 ft Butt 48153-9
4. Boom or jib component name (butt, insert, or top) and
part number. 1 each Right Side Lacing (5) for 30 ft Butt 48153-9
1 each Bottom Side Lacing (3) for 20 ft Insert 33426-3
NOTE To obtain the lacing location and number, view the
boom or the jib from the butt end looking forward. 1 each Bottom Side Lacing (6) for 20 ft Insert 33426-3
Identify the side on which the damaged lacing is 1 each Top Side Lacing (2) for 40 ft Top 50453-2
located: left side, top side, right side, or bottom
side. Count each lacing up to and including the
damaged lacing, starting with first lacing nearest Quantity Lacing Lacing Component
butt end of the component as shown in Figure 3. Location Identification Name and Part
Number Number
Do not count a diagonal lacing as the first lacing.
Identify diagonal lacing separately; lower end
diagonal lacing or upper end diagonal lacing. WELDING INSTRUCTIONS
ASSISTANCE Refer to folio 1316 for welding instructions.
If you are in doubt as to which lacings to order, DO NOT
GUESS. Contact your nearest Manitowoc distributor for
assistance; doing so may prevent the wrong parts from being
shipped.
A924
40 ft Top
Top Side
Top Side
2
1
Right Side Upper End
Left Diagonal
Side Lacing
Diagonal
Left Side Right Side Lacing
Diagonal
Lacing Lower End Top Side
20 ft Insert Left Side
Bottom Diagonal
6
Side Lacing 5 Right Side
4
Bottom Side 3 Bottom Side
1 2 3
2
1
30 ft Butt
5
3 4
12
FIGURE 3
Folio 823-3
--- Page 4 ---
PARTS MANUAL ALPHABETICAL INDEX
GROUP A - Rotating Structure
DESCRIPTION PUBLICATION REV START DATE END DATE GROUP
"A" Frame 42060 G 12/28/56 03/05/80 A0101
Cab 32998 A2 01/30/64 11/13/80 A0201
Cab 32998 P1 01/30/64 02/02/68 A0201
Chain & Gear Case 43331 E1 07/22/64 10/06/81 A0401
Chain & Gear Case 43331 F2 07/22/64 07/30/93 A0401
Counterweight & Cab Rear 42525 H1 08/12/63 03/01/73 A0301
Counterweight Handling 42536 A2 04/11/60 11/19/61 A0302
Counterweight Handling 42536 B1 04/24/61 10/09/61 A0302
Guards 41625 E1 01/25/62 04/21/67 A0501
Insulated Door 32696 D1 10/31/62 03/01/77 A0204
Platform 42746 M1 12/28/61 01/13/84 A0701
Rotating Bed Lubrication Piping 30375 A1 06/30/41 11/07/72 A0104
Rotating Bed/Hoist Frame/Transporter Platform 42627 E1 01/04/61 02/07/74 A0102
Rotating Bed/Hoist Frame/Transporter Platform 42627 E2 01/04/61 02/07/74 A0102
Tool Box 32621 A1 03/27/62 A0901
12/19/05
--- Page 5 ---
MANITOWOC ENGINEERING CO
u
E
Q
,~..\, .~..S"-~
\
.....
\
L_ MA'fER|AL UST OH BACK
--- Page 6 ---
MANITOWOC ENGINEERING CO
Front V,ew-Cab Rear [u~g~"u~n~e'~°~z'~[73
11
..~12
k .
• %-4 1
n
D. '~3
u.i
Z
Q
MATERIAL UST ON BACk
u
--- Page 7 ---
MANITOWOC ENGINEERING CO.
A Oivislon ot The MonitowoC Comp.~ny, Inc. /vianHow~, WiKonsln
•Z**~ t" 1
6~ , ~_~_,___./,-6 10~--/11
rv
LLJ
I---
.<
202
-840-~o
-,,rd
4! 42 43 5 5 44 ,,~
36~,~/~"~42 ~49
46 ~3~45
q
II I 'MATERIAL LIST O N BACI
--- Page 8 ---
MANITOWOC ENGINEERING CO.
A Oh*|Sk~'~ O/~te Monltowo¢ C oml ~ ny , Ja~. Mcnl~owoc, W I K o ~ m
j M3900W Location only
(See Note ~3)
18
r~,w°.
16
15
~~~U I,
1
14 j ,'I
S 3
!
2 5
4
12
• 11
7
J
2~
MATERIAL LIST ON BACK
--- Page 9 ---
-B19.1-
I I REV. MODEL
22880 - 1 Con~. J 3900, 3900T, 3900W
E~
SWING SHAFT
REF. PART QUANTIW VENDORS
NO. NUMBER REQUIRED DESCRIPTION OF: PART PART NO.
|
PINIONS FOR MACHS. PRIOR TO DESIGN CHANGE OF JUNE 16, 1964
18 23012 PINION (std. size)
18 23017 PINION (3/16" undersize)
18 23018 PINION (I/4" oversize)
18 23019 PINION (3/4" oversize)
18 23027 PINION (I/8" oversize)
18 23028 PINION (3/8" oversize)
18 23029 PINION (I/2" oversize)
18 23030 PINION (5/8" oversize)
NOTE I: Machines after design change of 6-19-81 have a
shrink fit of the pinion (Ref. No. 18) on the shaft
(Ref. No. 12). These machines can be identified by
the 6" overall diameter of the pinion retainer
(Ref. No. 19). For machines with a pinion which
has been shrunk fit delete above Ref. Nos. 17, 19,
0 and 20, and replace with dirt guard 147348 (I/2"
thick), pinion retainer 143795 (6" O.D.) and cap-
screws 621735 (5/8" - 18 NF x 2" Ig. w/3/32" hole
in h d . ) .
Use Never-seez or equivalent under heads and on
threads of capscrews 621730 and torque to 135 ft.
ibs. while pinion is still hot.
J 22880- 1
PLEASE GIVE MACHINE SIN W/ORDER
--- Page 11 ---
• , ...
n-.j ~0
<Z 0
0
~0
WO~
~tL
~0
e,-
¢'~W •
~l"r W
O<
~ Z 0
O"r
h~,~
--_J
zd
0
~'~0 w~
0 ~
h~
¢ . 1 Z .._1
O< m
ZO
, /
..__! ~~ l'--,..r.<
NI~ []
+ ,i + I|,~
It:,
o +
+l+
+:h+
i °/ Z
0
I--4
~--
LD
~ F - W
-- 0
x
0
O.
~c
r--V
0~
,~ '2_ ,...
~ f
o m
O3
I
Z
0
T I ~, H
I--
C_)
W
C.h
~0
--- Page 12 ---
MANITOWOC ENGINEERING CO.
A O i v i s i o n o f T~le M o n i t o ~ o c Compony, In¢ Monitowc~, Wl$consi n
~Q...-20
.0...-.-27
I
12 ~ lla
30
/-"\ \ 3
4~
MACH. W/DEADMAN CONTROL
7 i~- 8 /
,
18 /
I
\
77 / " -.._i i i l .S..'57
y~'cJj/.,.~ t.~J
;~ t~J " ~
- See Platform
UI'" See Platform
2,
L
MATERIAL LIST O N BACK
--- Page 13 ---
~MANITOWOC E N GIN E E RI N G C O.
A Division of the Manirowc~c Company. Inc. Monito~o( Wisconsin _ -
~J
i t/
|LLIJST~No..4.13..2.7.:.C.:.1"I MATERIALUST ON BACK
--- Page 14 ---
M A N I T O W O C E N G I N E E R I N G CO.
Company,Inc.
Division ot The Monitowoc Monitowoc, Wisconsin B2.7
/
t
~--,-..~. . -,,-~
MATERIALUST ON BACK
--- Page 15 ---
MANITOWOC ENGINEERING CO
AD/,,~ond/h Ma~l~wm Comply /m Mont~Be~, Wll~>~J
,,=,
!
I
i
I
f
/
f
X
" tvLATERIAL l I S T OH B A C K
--- Page 16 ---
MANITOWOC ENGINEERING CO.
A Division of The Monitowoc Company,Ir~. Jeanitowc.c, Wisconsin
aO
I'--
\ t~l e~ .eP
I'.-
c~
u~
Go
c~
qq-
~n
"i
M A T E R I A L LIST O h l ' BACI
--- Page 18 ---
MANITOWOC ENGINEERING CO.
e.c~
C~2
J
~ 3 i
I
I
i
~ 4
$
8
~ 18
11
t
I
¢
J
I \
-o
MATERIAL UST O N B A C I
--- Page 19 ---
MANITOWOC ENGINEERING CO.
A ~leMm d ~ ~ ~,mlp~, k ~ w ~-~-,-
See "A" Frame
°,,
~. .See Compreasor
See Platform
.~f -.
See Power ~ " CLOCKWISE ROTATION
Plant
2
40 /
9
3 JL/ I1
See CompressorS;
I
-j
f ;
J
See Power
Plant
See Platform
COUNTERCLOCKWISE ROTATION
MATERIALLISTON BACK
--- Page 20 ---
PARTS MANUAL ALPHABETICAL INDEX
Group D - Power Components
DESCRIPTION PUBLICATION REV START DATE END DATE GROUP
Converter Control 24899 A1 10/18/62 04/24/67 D0601
Converter Control 32600 F1 02/23/62 07/19/77 D0601
Converter Control 42958 F1 11/12/62 11/29/78 D0601
Converter Piping 43051 A4 04/10/63 10/05/64 D0701
Converter Piping 43051 A7 03/01/64 D0701
Converter Piping 43051 C3 04/17/64 06/09/69 D0701
Converter Piping 43051 D2 09/22/59 06/09/69 D0701
Converter Piping 43051 E1 04/10/63 06/09/69 D0701
Converter Piping 43051 E5 04/10/63 06/09/69 D0701
Engine & Clutch Control 32498 B1 04/04/63 01/22/65 D0501
Exhaust Stack 23643 B1 12/20/47 04/08/65 D0102
Instrument Panel/Engine 90067 C1 05/27/63 12/27/68 D0301
Power Plant 43233 B3 03/09/64 07/17/75 D0101
Power Plant 43233 C2 03/09/64 07/17/75 D0101
Power Take Off - Transmission Case 42749 P1 07/14/62 04/25/94 D0401
12/19/05
--- Page 22 ---
MANITOWOC ENGINEERING CO.
GROUP D4.1
A Divili~,~~ ~e M,on~ro.oc Coml~ny.~m. ~4enf~e.e(, W~s(on~,n
¢.0
0,4
,,tip
\. ,.-
m
o=
qr
M A T E R I A L LiST O N BACK
--- Page 23 ---
MANITOWOC ENGINEERING CO.
A O/vb/e~ ol the A4~tl~wm C ~ l ~ n y , Inc. A4ont~oc, Wmco~rsl~
ILl
k"-
[ MATERIAL UST ON BACK
--- Page 24 ---
-D7. i-
I MODEL
I 43051-5Cont. IR~'E 3000-4000 VICON INCL.
LUBRICATION PIPING
REF. PART QUANTITY VENDORS
NO. NUMBER REQUIRED DESCRIPTION OF PART PARTNO.
MACHINES W/OUT 0IL TRAP UNDER PUMP
429555 1 UNION, 90 ° Swivel Adapter (i" Male NPT i" Female NPSM)
C~ MACHINES W/OUT FORCED OIL LUBRICATION TO CONVERTERS
LJ.I 571705 1 PLUG (i")
F-- FILTERS WITH 3/4" NPT PORTS
CO FILTER, Oil (3/4" NPT ports)
427090 1
73396 1 BRACKET W/mach. screws, hex nuts and lockw~shers
543740 1 NIPPLE (3/4" x 1½")
679304 1 TEE (3/4")
288751 1 BUSHING (3/4" x ¼")
543402 2 NIPPLE, Close (¼")
406952 2 ELBOW (¼")
*Items 24 and 25 are not used with 3900T and 3900W
NOTE: For machines W/out alarm system, omit Ref. #27 and one
Ref. #15.
REV.
Use Sheet #0-147 E 43051 - 5
PLEASE GIVEMACHINE S/N W/ORDER
--- Page 25 ---
PARTS MANUAL ALPHABETICAL INDEX
Group E - Lower Structure & Control