PDF Parts Manual Manitou K D HAWK 30 24 H - 1 MB
This is the official parts manual for the Manitou K D HAWK 30 and 24 H models.
It contains detailed illustrations and part numbers, making it easy to identify the exact components you need for repairs or maintenance.
Using this manual ensures you order the correct parts, saving time and money.
PDF Viewer
Viewer loads when you scroll here
SHARE THIS MANUAL
Download the PDF Manual
PDF viewer loading area
Text Preview from This Manual
The text below was extracted from the visible preview pages to help you confirm the manual contents before download.
--- Page 1 ---
MANITOU NORTH AMERICA, INC.
6401 IMPERIAL DRIVE
Waco, TX 76712--6803
NOTE: Manitou Forklift Manuals are continually updated and subject to change
without prior notice. If your Forklift Model or parts are not found in this manual,
please contact your dealer or the Manitou North America Parts Department
for the latest information and parts availability.
K- D HAWK
30--2/4 H
HYDROSTATIC & 4--SPEED
TRANSMISSIONS
- TIER II ENGINE -
PARTS MANUAL
S/N: 752093 & above (including 751211)
For Parts Orders contact your Manitou North America Dealer or call:
Manitou North America, Parts Dept. 800--425--3727 or (254) 799--0232
Parts Dept. Fax: (254) 867--6504 Website: www.manitou--na.com
CATALOG 806340
R05--08
--- Page 3 ---
6 AA 374 6 AA 369 6 BA 215
SEE
19.00
16.00 17.00 18.00
I 6 BA 54 6 BB 156 6 BB 158
N
D
E
19.00 20.00 21.00
X 7 AA 61
PAGE
3 22.00
--- Page 4 ---
30--2 30--4 30--2 H 30--4 H
2 AA 165 40--2 40--4 40--2 H 40--4 H
K- D HAWK FILTERS AND BELTS
561749
Transmission oil filter
476954 (4--speed transmission)
Engine oil filter
221174 (4--speed)
Cat or Perkins
Hydraulic return oil filter
Air filter cartridge 602096 (Hydrostatic)
803655 NELSON -- Steel Canister Hydraulic return oil filter
Cat or Perkins
Engine fuel filter
Safety air filter cartridge 605013
803654 NELSON
508565
Rain Cap Pre--filter
& clamp
425501 470680 clamp
Filter cap for
hydraulic oil tank
813120
Turbo II Engine
pre--filter & clamp
B169 803071
Fuel cap for 702494 Air Intake Pre--filter
diesel fuel tank Fan belt, alternator B2236--15 clamp
424764
Suction strainer 806827
(inside hydraulic oil tank) Turbo II Engine
pre--filter adapter kit
MBF
1.00
--- Page 5 ---
QUANTITY / MODEL
4 AA 623
30--4 H
40--4 H
30--4
40--4
1/1 K- D HAWK AIR INTAKE SYSTEM, INSTALLATION
30--2 H
40--2 H
30--2
40--2
ITEM PART NO. DESCRIPTION
1 229587 Hose clamp 4 4 4 4
2 247594 Hose 1 1 1 1
3 804657 Bracket, engine bonnet 1 1 1 1
5 226807 Hose 1 1 1 1
9 29475 Bolt 4 4 4 4
10 42231 Washer 4 4 4 4
11 58548 Nut 4 4 4 4
12 804500 Bracket, air filter 1 1 1 1
13 224776 Air filter clog switch 1 1 1 1
14 61676 Washer 4 4 4 4
34 804338 Filter assembly, complete, Nelson (steel canister) 1 1 1 1
35 426206 O--ring 1 1 1 1
36 803653 Wing nut 2 2 2 2
37 426203 Dust ejector 1 1 1 1
38 803656 Cover, filter housing 1 1 1 1
39 426197 E--ring 1 1 1 1
40 426196 Washer 1 1 1 1
41 426198 Wing nut 1 1 1 1
42 804339 Band, mounting 2 2 2 2
43 K44719 Washer, flat 2 2 2 2
44 K34805 Washer, lock 2 2 2 2
45 K20424 Bolt 2 2 2 2
46 K33795 Nut 2 2 2 2
4.00
--- Page 7 ---
QUANTITY / MODEL
4 AB 151
30--4 H
40--4 H
1/1 K- D HAWK HYDROSTATIC (TRANS) SYSTEM ASSEMBLY 2 OF 2
30--2 H
40--2 H
ITEM PART NO. DESCRIPTION
13 42231 Washer, lock 8 8
22 42232 Washer, lock 8 8
23 168351 Bolt 8 8
31 803886 Check valve, 3 bar 1 1
37 803611 O--ring --16 2 2
38 803566 Split flange --12 4 4
39 803570 Split flange --16 4 4
40 803585 O--ring --12 2 2
45 208701 Hydrostatic motor 1 1
46 234267 Adapter 2 2
47 802903 Pump, hydrostatic 1 1
48 524789 Adapter 1 1
49 806955 Connector, modified 2 2
50 803270 Connector 1 1
51 208561 Fitting 4 4
52 R19829--1 Tee, swivel run 1 1
53 803026 Connector 1 1
55 29475 Bolt 8 8
56 R19452 Elbow 1 1
74 804128 Plug 1 1
75 804130 Plugged, tapped 1 1
76 420431 Breather valve 1 1
77 564073 O--ring 1 1
78 801992 Gearbox assembly, 6 & 8 K 1 1
11.00
--- Page 9 ---
QUANTITY / MODEL
6 BA 54
30--4 H
40--4 H
30--4
40--4
1/1 K- D HAWK PARKING BRAKE LEVER ASSEMBLY
30--2 H
40--2 H
30--2
40--2
ITEM PART NO. DESCRIPTION
1 225199 Handbrake, complete 1 1 1 1
2 563550 Handle 1 1 1 1
3 563551 Button 1 1 1 1
4 49370 Spring 2 2 2 2
5 49369 Ball 2 2 2 2
6 563552 Button 1 1 1 1
7 563553 Cap 1 1 1 1
8 49330 Spacer 3 3 3 3
9 563447 Axle 1 1 1 1
10 563448 Washer 2 2 2 2
11 563449 Pin 2 2 2 2
19.00
--- Page 10 ---
QUANTITY / MODEL
7 AA 63
1/2 K- D HAWK STEER AXLE, 2WD
30--2 H
40--2 H
30--2
40--2
ITEM PART NO. DESCRIPTION
805691 Steer axle assembly, complete 1 1 1 1
1 169437 Joint, Seal 2 2 2 2
2 200316 Cylinder Assembly, Steering 1 1 1 1
3 200317 Centering Bushing 2 2 2 2
4 203524 Stop, Bolt 2 2 2 2
5 229433 Rod Asy. Coupling 2 2 2 2
6 421116 Nut, Steer Lug 16 16 16 16
7 421318 Hub Assembly 2 2 2 2
8 421520 Bearing, Thrust 2 2 2 2
9 42322 Washer, Lock M--16 4 4 4 4
10 42325 Washer, Lock M--8 8 8 8 8
11 425137 Nut 2 2 2 2
12 425674 Cover, King Pin 4 4 4 4
13 426041 Bushing 4 4 4 4
14 426042 Pin, King 2 2 2 2
15 426131 Shim, 0.0149 in. 4 4 4 4
16 448930 Bolt 4 4 4 4
17 58574 Nut 2 2 2 2
18 61308 Bolt 4 4 4 4
19 61683 Washer, Flat M20 6 8 8 8
20 63754 Bolt 8 8 8 8
21 803285 Adapter, Swivel 2 2 2 2
22 803920 Spindle Arm, L/H 1 1 1 1
23 803922 Spindle Arm, R/H 1 1 1 1
24 805688 Washer, Felt 2 2 2 2
25 805689 Plate, Cover 2 2 2 2
26 805690 Ring 2 2 2 2
27 805693 Bearing 2 2 2 2
28 805694 Steer Axle Assembly 1 1 1 1
23.00
--- Page 12 ---
QUANTITY / MODEL
8 AA 503
30--4 H
40--4 H
30--4
40--4
1/2 K- D HAWK WINDSHIELD AND WIPER KIT
30--2 H
40--2 H
30--2
40--2
ITEM PART NO. DESCRIPTION
1 491718 Motor, Wiper 2 2 2 2
2 803208 Wiper Arm 2 2 2 2
3 803209 Wiper Blade 2 2 2 2
4 58531 Bolt, M8 2 2 2 2
5 803168 Motor, Wiper 1 1 1 1
6 803169 Wiper Arm 1 1 1 1
7 803202 Wiper Blade 1 1 1 1
8 61674 Washer, M8 4 4 4 4
9 58528 Nut 2 2 2 2
10 807170 Switch 1 1 1 1
11 805904 Switch 2 2 2 2
12 805887 Circuit Breaker 20 A 1 1 1 1
13 805902 Harness, Wiper 1 1 1 1
14 804024 Spacer 2 2 2 2
15 804025 Spacer 2 2 2 2
16 805905 Wire Assembly, Jumper 1 1 1 1
17 805937 Bracket 1 1 1 1
18 805936 Washer Bottle 1 1 1 1
19 29469 Washer, M6 4 4 4 4
21 42316 Washer, M6 4 4 4 4
22 25714 Nut, M6 4 4 4 4
23 168343 Bolt, M6 4 4 4 4
24 805938 Bulkhead Fitting 1 1 1 1
25 805939 Hose 1 1 1 1
26 806341 Boot, Breaker 1 1 1 1
31.00
--- Page 13 ---
QUANTITY / MODEL
9 AA 323
30--4 H
40--4 H
30--4
40--4
1/1
K- D HAWK ENGINE COVER AND COUNTERWEIGHT COVER
30--2 H
40--2 H
30--2
40--2
ITEM PART NO. DESCRIPTION
1 802769 Cover, counterweight 1 1 1 1
2 802884 Screen 1 1 1 1
3 802944 Receptacle, large 4 4 4 4
4 B254--2 Rivet 8 8 8 8
5 802943 Retainer, push--on 4 4 4 4
6 802945 Washer, cupped nylon 4 4 4 4
7 802946 Spring, stud ejector 4 4 4 4
8 802942 Stud, wing head recess 4 4 4 4
10 63546 Bolt 3 3 3 3
11 44026 Washer 3 3 3 3
34.00
--- Page 14 ---
QUANTITY / MODEL
10 AE 763
30--4 H
40--4 H
30--4
40--4
1/3 K- D HAWK HYDRAULIC SYSTEM, PUMP AND CONTROLS
30--2 H
40--2 H
30--2
40--2
ITEM PART NO. DESCRIPTION
1 63547 Bolt 2 2 2 2
2 209131 Valve assembly, 4 spool 1 1 1 1
3 801851 Lever, valve 4 4 4 4
4 58548 Nut 4 4 4 4
5 192093 Adapter 1 1 1 1
6 29437 Washer, flat 7 7 7 7
7 42232 Washer, lock 7 7 7 7
8 58538 Bolt 2 2 2 2
9 58536 Bolt 1 1 1 1
10 56354 Nut 3 3 3 3
11 803025 Hose assembly 2 2 2 2
12 803035 Hose assembly 1 1 1 1
13 803034 Hose assembly 1 1 1 1
14* 249256 Pump, hydraulic 1 1 1 1
15 42325 Washer, lock 4 4 4 4
16 63754 Bolt 4 4 4 4
17 61545 Bolt 1 1 1 1
18 73191 Screw 1 1 1 1
19 496830 Flange kit 1 1 1 1
20 177274 Clamp, hose 2 2 2 2
21 803031 Adapter 2 2 2 2
22 803032 Adapter 1 1 1 1
23 803037 Hose assembly 1 1 1 1
24 803036 Hose assembly 1 1 1 1
25 496829 Flange 1 1 1 1
26 802367 Hose, suction 1 1 1 1
* If replacing pump, also replace the Load Sensing Hose,
see 10BA301, Item 82.
39.00
--- Page 16 ---
QUANTITY / MODEL
10 BA 301
30--4 H
40--4 H
30--4
40--4
1/1 K- D HAWK STEERING HYDRAULICS
30--2 H
40--2 H
30--2
40--2
ITEM PART NO. DESCRIPTION
66 197335 Steering valve 1 1 1 1
67 207785 Spacer 1 1 1 1
68 207784 Hollow Screw 1 1 1 1
69 479275 Copper Seal 1 1 1 1
70 803188 Connector 4 4 4 4
71 R19872--6 Cap 1 1 1 1
72 803193 Elbow 1 1 1 1
73* 803184 Connector 1 1 1 1
74 803177 Connector 1 1 1 1
75 803187 Hose Assembly --’L’/’R’ ORBIT TO CYLINDER 2 2 2 2
76 803194 Hose Assembly -- ’LS’ ORBITAL -- TEE 1 1 1 1
77* 803192 Hose Assembly -- ’LS’ PUMP TO TEE 1 1 1 1
78 803189 Hose Assembly -- ’T’ ORBITAL TO TANK 1 1 1 1
79 803191 Hose Assembly -- ’P’ PUMP TO TEE 1 1 1 1
80 803190 Hose Assembly -- ’P’ ORBITAL TO TEE 1 1 1 1
81 24525 Sleeve, Nylon x 15 ft. 1 1 1 1
82* 806709 Hose Assembly -- ’LS’ PUMP TO TEE 1 1 1 1
* Use Item 77 Hose & Item 73 Conn. with Hydraulic Pump
244726 (Pump has Female Connection for Load Sensing).
Use Item 82 Hose with replacement Hydraulic Pump 249256
(Pump has Male Connection for Load Sensing).
42.00
--- Page 17 ---
QUANTITY / MODEL 11 AA 1033
40--2
40--4
3/3 K- D HAWK ELECTRICAL ASSEMBLY, 4--SPEED
30--2
30--4
ITEM PART NO. DESCRIPTION
60 5323 Screw 2 2
61 79533 Screw 8 8
62 196905 Plug 6 6
63 224774 Switch Holder 6 6
64 224773 Switch Holder Misc 3 3
65 804290 Cover Assembly 1 1
66 196951 Screw, M6 7 7
67 54232 Nut 5 5
68 28959 Washer 5 5
69 805918 Gauge Assembly, Oil Temp 1 1
70 61674 Washer M8 3 3
71 805879 Cable Assembly 1 2
72 805924 Cable Assembly 1 1
73 805899 Light, White 6 6
74 805845 Light, Red 4 4
75 805683 Bracket, Rear Light 2 2
76 496680 Guard Assemly Light 2 2
77 805944 Harness Assembly TC 1 1
78 219100 Switch Assembly 1 1
79 805905 Jumper Wire 1
80 805947 Switch Inching 1 1
81 805946 Switch 4WD 1
82 802986 Screw 2 2
83 78806 Washer 2 2
84 25758 Nut 2 2
85 806341 Boot, Breaker 4 5
--- Page 18 ---
QUANTITY / MODEL
11 CD 132
30--4 H
40--4 H
30--4
40--4
1/1 K- D HAWK ENGINE SHUTDOWN KIT
30--2 H
40--2 H
30--2
40--2
ITEM PART NO. DESCRIPTION
1 806343 Engine shut down switch, magnetic 1 1 1 1
2 806344 Harness assembly 1 1 1 1
3 806347 Gauge assembly, water 1 1 1 1
4 806348 Gauge assembly, oil 1 1 1 1
48.00
--- Page 20 ---
QUANTITY / MODEL
AP 1557
30--4 H
40--4 H
30--4
40--4
1/1 K- D HAWK ENGINE, ROCKER ARMS
30--2 H