PDF Parts Manual Heli G2 Series 2-3.5t Counterbalance Forklift - 9 MB
This parts manual covers the Heli G2 Series 2-3.5t engine-powered counterbalance forklifts.
It is an essential resource for identifying and ordering the correct replacement parts for your machine.
The manual includes detailed diagrams and part number lists for every component, ensuring accurate repairs.
Keep your Heli forklift operating reliably and efficiently with this factory guide.
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图61 图62 图63 驱动桥总成（双胎人力 图64
离合器组件 离合器组件 驱动桥总成（单胎人 FIG64
CLUTCH GROUPWARE FIG61 CLUTCH GROUPWARE FIG62 力制动） FIG63 制动）
DRIVE AXLE(MANUAL DRIVE AXLE(MANUAL
BRAKE SINGLE BRAKE DOUBLE
TIRE) TIRE)
P73 P74 P75 P77
制动器总成 图65 制动器总成 图66 驱动轮(单胎) 图67 驱动轮(单胎) 图68
WHEEL BRAKE FIG65 WHEEL BRAKE FIG66 DRIVE WHEEL(2t,2.5t FIG67 DRIVE WHEEL(3t,3.5t FIG68
SINGLE TIRE) SINGLE TIRE)
P79 P81 P83 P84
驱动轮(双胎) 图69 驱动轮(双胎) 图70 转向系统 图71 横置油缸转向桥 图72
DRIVE WHEEL(2t,2.5t FIG69 DRIVE WHEEL(3t,3.5t FIG70 STEERING SYSTEM FIG71 STEERING AXLE FIG72
DOUBLE TIRE) DOUBLE TIRE)
P85 P86 P87 P88
--- Page 4 ---
图6/FIG.6 发动机安装/ENGINE SETTING
序号 图 号 版本 零部件名称 件数 备 注 CPQ,CPQD20,25,30,35-RCH
Item Part No Edition Description Q'ty Remark
No CPQ,CPQD20,25,30,35-RC1H
A H2T21-00001 00 Engine setting 发动机安装 1
CPQ(D)20,25,30,35-RCH
CPY(D)20,25,30,35-RCH CPY,CPYD20,25,30,35-RCH
CPQY(D)20,25,30,35-RCH
CPQ(D)20,25,30,35-RC1H
CPY,CPYD20,25,30,35-RC1H
- H2T41-00001 00 Engine setting 发动机安装 1 CPY(D)20,25,30,35-RC1H
CPQY(D)20,25,30,35-RC1H
CPQY,CPQYD-20,25,30,35-RCH 12
CPQ(D)20,25,30,35-RCH CPQY,CPQYD20,25,30,35-RC1H 11
01 H2T21-00101 00 Engine K21发动机（高风扇） 1 CPY(D)20,25,30,35-RCH
CPQY(D)20,25,30,35-RCH 10
CPQ(D)20,25,30,35-RC1H 9
- H2T41-00101 00 Engine K25发动机（高风扇） 1 CPY(D)20,25,30,35-RC1H
CPQY(D)20,25,30,35-RC1H
02 B0230-10100 00 Bolt 螺栓M10x100 2 GB5782-86
03 23651-02001 00 Plate 垫片 2
12
04 22671-02001 00 Collar 套管 2
10 11
05 HN231-02011 01 Rubber 橡胶垫 2
06 HN231-02021 01 Rubber 橡胶垫 2
07 A22A1-02041 01 Washer 垫圈 2
08 B4023-00010 00 Nut 螺母M10 2 GB6184-86
09 Z6053-08253 00 O-ring O型密封圈82.5x3.55 1 GB3452.1-92 14
10 B0330-10030 00 Bolt 螺栓M10x30 2 GB5783-86
11 B5050-00010 00 Washer,lock 垫圈10 2 GB93-87
12 B5310-00010 00 Washer 垫圈10 2 GB97.1-85
13 H2A21-00301 01 Engine support L.H. 发动机左支架 1
14 H2A21-00401 02 Engine support R.H. 发动机右支架 1 3
8
7
6
13
5
1
4
3
2
6
--- Page 5 ---
图16/FIG.16 冷却系统/COOLING SYSTEM
序号 图 号 版本 零部件名称 件数 备 注 CPC,CPCD20,25,30,35-WS1H
Item Part No Edition Description Q'ty Remark
No
A HRH2MD2101 D03 Cooling system 冷却系统 1
液力车
01 H2MD2-10101 02 Radiator 水箱总成(液力) 1 Hydraulic truck
机械车
- H2MD2-10201 02 Radiator 水箱总成(机械) 1 Machine truck
02 Z4590-00050 00 Clip 双钢丝卡箍φ50 2
03 H2MD2-12001 01 Hose,upper 上水管 1
1
04 Z4590-00045 00 Clip 双钢丝卡箍φ45 2
05 H2MD2-12011 01 Hose,lower 下水管 1 2
液力车
06 HY217-82021 D00 Hose 油冷却胶管 1 Hydraulic truck 3
L=1900
液力车
07 HY217-82031 D00 Hose 油冷却胶管 1 Hydraulic truck
L=2200
08 B0330-06016 00 Bolt 螺栓M6x16 2 GB5783-86
液力车
09 H99Z7-82001 00 Nipple 直通接头 2 Hydraulic truck
液力车
10 Z6700-01427 00 Washer 组合垫圈14 2 Hydraulic truck
JB982-77
液力车
11 Z4590-00014 00 Clip 双钢丝卡箍φ14 4 Hydraulic truck 5
4
12 A22A2-12001 00 Rubber 橡胶垫Ι 2 12
4
13 A22A2-12041 00 Bolt 螺栓 2 2
11 13
14 B5210-00010 00 Washer 垫圈10 2 GB96-85 14
15
1716
15 A22A2-12031 00 Rubber 橡胶垫Ⅱ 2
16 22252-32251 00 Washer 垫片 2
11 18
17 B4023-00008 00 Nut 螺母M8 2 GB6184-86
6 19
18 Z4590-00014 00 Clip 双钢丝卡箍φ14 2 18
19 Z7500-08060 00 Hose 橡胶管φ8x600 1
20
20 Z7400-08020 00 Hose 透明胶管φ8x200 1 7
21 H24C2-12011 01 Bracket 支架 1 22
21
22 H2MD2-10301 00 Tank 副水箱 1 11 8 23
9 10
23 B5050-00006 00 Washer,lock 垫圈6 2 GB93-87
11 9
10
16
--- Page 6 ---
图26/FIG.26 燃油系统/FUEL SYSTEM
序号 图 号 版本 零部件名称 件数 备 注 CPC,CPCD30,35-CU4H
Item Part No Edition Description Q'ty Remark
No
A H2FF2-20001 D00 Fuel system 燃油系统 1
01 B0330-05012 00 Bolt 螺栓M5X12 5 GB5783-86
02 H43E2-43201 00 Washer 组合垫圈 5
03 H2MD2-20101 02 Cover,tank 盖板总成 1
04 Z7300-06085 D00 Hose 低压胶管Φ6X13X850 1 JB/T8406-2008A型
05 B0330-08020 00 Bolt 螺栓M8X20 8 GB5783-86
06 Z6701-00827 00 Washer 组合垫圈8 8 JB982-77
07 H2MD7-62031 00 Cover gasket 油箱盖板垫 1
08 Z7300-08035 D00 Hose 燃油管Φ8X13X350 1 JB/T8406-2008A型
09 Z7300-08090 D00 Hose 胶管Φ8X13X900 1 JB/T8406-2008A型 10
10 Z4590-00014 00 Clip 双钢丝卡箍Φ14 6
11 9
11 H2FF2-22011 00 Sedimentor 燃油滤清器 1 15
13
14
12 H2FF2-22001 00 Connector 快插接头 1
13 B5050-00010 00 Washer,lock 垫圈10 2 GB93-87
14 B0330-10025 00 Bolt 10 16
螺栓M10X25 2 GB5783-86
15 B5310-00010 00 Washer 10 5
垫圈10 2 GB97.1-85
6
8 1
16 25782-21011 02 Cap 油箱盖总成 1 12 4 3
10 2
17 Z6700-03027 00 Washer 组合垫圈30 1 JB982-77
10 7
18 22197-52081 03 Plug,drain 放油螺塞 1
17
18
26
--- Page 7 ---
图35/FIG.35 排气系统/EXHAUST SYSTEM
序号 图 号 版本 零部件名称 件数 备 注 CPC,CPCD30-W8H
Item Part No Edition Description Q'ty Remark
No CPC,CPCD35-W4H
A HRH2TC2301 04 Exhaust system 排气系统 1
01 B4123-00008 00 Nut 螺母M8 2 GB6170-86
02 B5050-00008 00 Washer,lock 垫圈8 2 GB93-87
03 H25N2-32001 03 Washer 垫片 1
04 H2TC2-30101 01 Pipe ass’y 前排气管总成 1
05 AF932-32041 00 U-plate U型卡板 1
标配
06 H2TC2-30201 01 Muffler 消声器总成 1 Normal
- H2TC2-30301 00 Muffler 净化消声器总成 1 16
- H2TC2-30401 00 Muffler 灭火消声器总成 1
中位排气
- H2TC2-30501 00 Muffler 消声器总成 1 Median exhaust
中位排气
- H2TC2-30601 00 Muffler 净化消声器总成 1 Median exhaust
中位排气 19
- H2TC2-30701 00 Muffler 灭火消声器总成 1 Median exhaust
高位排气 18
- H2TC2-30801 00 Muffler 消声器总成 1 High exhaust 17
高位排气
- H2TC2-30901 00 Muffler 净化消声器总成 1 High exhaust
高位排气
- H2TC2-31001 00 Muffler 灭火消声器总成 1 High exhaust
6
7
07 A22A2-32021 01 Bolt 螺栓 2
9
08 B4023-00008 00 Nut 螺母M8 2 GB6184-86
10
09 22252-32251 00 Washer 垫片 2
10 22252-32241 00 Rubber 橡胶垫 4
11 B5210-00010 00 Washer 垫圈10 2 GB96-85
12 AF932-32051 01 U-bolt U型螺栓 1 4
13 B4116-00008 00 Nut 螺母M8 2 GB6170-86 12 10
11
14 B5050-00008 00 Washer,lock 垫圈8 2 GB93-87 8
15 B5310-00008 00 Washer 垫圈8 2 GB97.1-85
15 5
16 H2MD2-31201 02 Pipe ass’y 高排气管总成（3T) 1 3T选配 1
Option 14
2 13 15
- H2MD2-31301 01 Pipe ass’y 高排气管总成（3.5T) 1 3.5T选配
Option 14
17 B5210-00012 00 Washer 垫圈12 2 GB96-85 13
3
18 B5050-00012 00 Washer,lock 垫圈12 2 GB93-87
19 B0330-12050 00 Bolt 螺栓M12X50 2 GB5783-86
36
--- Page 8 ---
图42/FIG.42 电气系统/ELECTRIC SYSTEM
序号 图 号 版本 零部件名称 件数 备 注 CPC,CPCD20,25,30-W8H
Item Part No Edition Description Q'ty Remark
No CPC,CPCD35-W4H
座椅开关
seat sw
power supply turn right widthlamp headlamp
大灯
27 A61S2-41301 00 Back buzzer 倒车蜂鸣器 1
示宽
warning senser
电气接线图 1
燃油传感器
fuel lever
左转
28 H2MD2-40211 D00 Principle diagram
备留电源
water temp senser
水温传感器
29 D06BX301 D01 Fuse 熔断器总成 1
空滤阻塞报警开关
warning sensor
机械换向
air filter
30 D03DQH012A D00 Box 电器盒 1 Machine-hydraulic
电液换向
- D03DQH012B D00 Box 电器盒 1
油压报警开关
oil press sw
Electric-hydraulic
控制器
31 D03KZQ012 D00 Controller 控制器 1
fuel filter
OPS
暖风机
油水分离
32 HRH2MD2410 D00 Clip 电瓶引线固定卡 2
stop solenoid
熄火阀
熄火阀
33 D08QXD-LED D00 Front combination lamp 前组合灯 2
雨刮器
starting motor
后组合灯 2