PDF Parts Manual Heli G Series 3-3.5t AC Battery Forklift - 3 MB
This parts manual provides a complete list of components for the Heli G series 3.0t and 3.5t AC battery counterbalanced forklift trucks.
It features exploded diagrams and part numbers to simplify the process of identifying and ordering necessary parts.
Maintaining your electric forklift with the correct components is crucial for its performance and safety.
This catalog is an indispensable tool for service technicians.
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--- Page 3 ---
图2/FIG.2 差速器总成/DIFFERENTIAL ASS'Y
序号 图 号 版本 零部件名称 件数 备 注 CPD20,25-GC1,GC1P
Item Part No Edition Description Q'ty Remark
No CPD20,25-GC2,GC2P
A A7S33-00401 02 Differential ass’y 差速器总成 1 CPD20,25-GD1,GD1P
CPD20,25-GD2,GD2P
01 A7S33-02111 00 Planet gear 行星齿轮 2
02 A7S33-02101B 02 Differential case 差速器壳体 1
03 A7S33-02121 00 Side gear 半轴齿轮 2
04 A7S33-02131 00 Shaft 一字轴 1
05 B3352-06050 00 Pin 销6x50 1 GB879-86
06 A7S33-02151 02 Gear ring 齿圈 1 8
07 A7S33-02141 00 Mat 半轴齿轮垫 2 6
08 Z-6213 00 Bushing 轴承6213 2 GB/T 276-94 1
09 G2FB3-82061 01 Bolt 螺栓M12x1.25x30 12
10 A7S33-02321 00 Washer 双联止动锁片 6 3 4
5
11 A7S33-02271 00 Mat 半轴齿轮垫 2 11
7
10
9
2
7
11
3
1
8
3
--- Page 4 ---
图7/FIG.7 电气系统/ELECTRIC SYSTEM
序号 图 号 版本 零部件名称 件数 备 注
Item CPD20,25-GD1,GD1P
Part No Edition Description Q'ty Remark
No
26 D08QZHD-LED 00 Front combination lamp 合力前组合灯 2
27 D08HZHD-LED 01 Rear combination lamp 后组合灯 2
28 A7G52-40121 D00 Cover 组合开关盖板 1
29 D08LEDSG D00 Caution lamp LED闪光式警示灯 1 标配 STD
- D08LEDXZ D00 Caution lamp LED旋转式警示灯 1 选用 Option
30 H24C2-40701 D00 Dusty ring 防尘胶圈 6 29.35.
26 38.39 27.69 36.40
31 G2L32-40401 00 Rubber ring 出线胶圈 2
30
32 B5310-00010 00 Washer 垫圈10 4 GB97.1-85
31
33 SY2983-BLK D00 Hood 电源桩头护套 14
24
34 D12-7427154 00 Magnetic ring 电机连接线磁环 12 14 15
30 68
35 A7S92-43021 D01 Wire harness 警示灯过渡线束 1
12.49. 64
选配后大灯
36 A6S92-40081 D02 Wire harness 后工作灯总成 1 选用 Option 50.51.52
Steering speed 配转弯限速
37 A6S72-40071 D00 limit transition line 转弯限速过渡线 1 选用 Option
GDP
20
Steering speed 13.54.55.56
- A7S92-40161 D02 limit transition line 转弯限速总成 1 GD1P
选配旋转警示灯 11
38 A6S92-40071 D00 Warning light switch 警示灯开关 1 选用 Option
63
39 D08LEDXZFM D00 Caution lamp LED旋转蜂鸣警示灯 1 选用 Option
选配驾驶室
40 A7G52-40151 D01 Wire harness 驾驶室电气安装总成 1 选用 Option
41 A7S92-42011 D00 Cable 电缆连接线 1 HRA7S92403
42 A7S92-42021 D00 Cable 电缆连接线 1 HRA7S92403
6.33.34.
43 A7S92-42031 D00 Cable 电缆连接线 1 HRA7S92403 28 8 2 23.46 41.42.43 47.32 9.10.48.
22.32
44 Z9260-48350 D00 Clip 捆扎带4.8x350 15
45 B4123-00004 00 Clip 螺母M4 1 GB6170-86
60.61.62
46 A7S92-40221 D00 Valve control switch 阀控开关 2 标配（二片阀）
- 3 选配（三片阀）
- 4 选配（四片阀）
47 A7S92-40241 D01 Side pull proximity switch侧拉接近开关 1
¡ñ
GD1P
48 B0230-10070 00 Bolt 螺栓M10x70 4 GB5782-86
49 B5050-00008 00 Washer,lock 垫圈10 5 GB93-87
50 B5310-00008 00 Washer 垫圈10 5 GB97.1-85 16.17.57.
58.59.45 19 3 4.5 7.33.34
51 B0330-08016 00 Bolt 螺栓M8x16 5 GB5783-86
13
--- Page 5 ---
图14/FIG.14 车身线束/WIRE HARNESS,BODY
CPD20,25-GC2,GC2P
23
--- Page 6 ---
图24/FIG.24 蓄电池组/BATTERY ASS'Y
序号 图 号 版本 零部件名称 件数 备 注
Item CPD20,25-GC1P
Part No Edition Description Q'ty Remark CPD20,25-GC2P
No
CPD20,25-GD1P
A HRA7S92404 D01 Battery ass’y 蓄电池组 1 CPD20,25-GD2P
01 5PzS600 D00 Battery 蓄电池单体198x101x597 24
02 A7S92-40211 01 Tank 蓄电池箱体 1
03 A7S92-40081 D01 Battery socket 电源插座(接蓄电池端) 1
04 ZDBSZZ-48V D00 Automatic water adding device自动补水装置 1 选用 Option
33
--- Page 7 ---
图32/FIG.32 机罩类及座椅/HOOD & SEAT
序号 图 号 版本 零部件名称 件数 备 注
Item Part No Edition Description Q'ty Remark CPD20,25-GC1
No CPD20,25-GC2
A A7G56-40001 06 Hood 机罩类(包含1-20,22-23) 1 CPD20,25-GD1
01 A6S56-49571 00 Pin 手制动护套 1 CPD20,25-GD2
02 A7G56-40021 02 Cap ass'y L.H. 左侧罩总成 1
03 A7G56-40031 04 Cap ass'y R.H. 右侧罩总成 1
04 A7G56-49501 03 Hood ass'y 配重盖 1
05 A7G56-49511 03 Cover L.H. 左罩壳 1 21
Cover R.H. 右罩壳 1 配ZAPI仪表
06 A7G56-49521 01 For ZAPI meter
Cover R.H. 右罩壳 1 配CURTIS仪表
- A7G56-49581 01 For curtis meter
07 A7G56-49561 00 Cushion 隔音垫 2 23
16
08 A7G56-49531 04 Cover(fornt) 前罩壳 1 22 15
24
09 A7G56-49541 04 Cover(rear) 后罩壳 1
10 A7X36-44061A 01 Cover(down) 下罩壳 1
3 17
11 A22A6-42511 01 Screw 螺钉 2 16
15
12 A7G56-49591 03 Cover(up) 多路阀罩壳上 1 14 12
13 A7G56-49601 02 Cover(down) 多路阀罩壳下 1 7 20
19
14 A79M6-40151 00 Bracket 侧罩挂架 2 18 4 11
15 B5310-00008 00 Washer 垫圈8 6 GB97.1-85 13
16 B5050-00008 00 Lock washer 垫圈8 6 GB93-87 20 9
19
17 B0330-08020 00 Bolt 螺栓M8x20 4 BG5783-86 18
14 7
18 B1210-05012 00 Screw 螺钉M5x12 7 GB818-85
6
19 B5050-00005 00 Lock washer 垫圈5 7 GB93-87 1
8
20 B5310-00005 00 Washer 垫圈5 7 GB95-85
2
21 A61Q6-80001 00 Seat 座椅 1
22 A7G56-49551 01 Mounting plate 插座安装板 1
10
23 B0330-08025 00 Bolt 螺栓M8x25 2 GB5783-86
24 A7G56-40011 06 Cover ass’y 蓄电池箱盖总成 1 5
43
--- Page 8 ---
图40/FIG.40 操纵杆总成(三片)/VALVE CONTROL LINKAGE(THREE-THROW)
序号 图 号 版本 零部件名称 件数 备 注 CPD20,25-GC1,GC1P
Item Part No Edition Description Q'ty Remark
No CPD20,25-GC2,GC2P
A HRA7S37401 01 Valve control linkage 多路阀操纵总成 1 CPD20,25-GD1,GD1P
A7S37-40031 CPD20,25-GD2,GD2P
01 B0530-10030 00 Bolt 螺栓M10x1.25x30 3 GB5786-86
30
02 A7S37-40101 01 Bracket 多路阀安装支架 1
03 A7S37-40901 00 Level,tilt(Inc.29) 倾斜操纵总成 1 17 27
04 A7S37-40701 00 Lever,lift(Inc.29) 升降操纵杆总成 1
17 16
05 A7S37-40601 00 Link(Inc.29) 连杆 3
31
06 B3010-04030 00 Pin 销4x30 2 GB91-86
23 17
07 23657-42131 00 Spacer 调节套 2 3
7
08 A7S37-40201 00 Bracket ass’y(Inc.28) 操纵支架总成 1 24 22 4
09 B5050-00010 00 Washer,lock 垫圈10 6 GB93-87
7 24
10 B5310-00010 00 Washer 垫圈10 6 GB97.1-85 25
21 24
11 B0330-10035 00 Bolt 螺栓M10x35 3 GB5783-86
25 29
12 B3220-12030 00 Pin 销B12x30 1 GB882-86
5
21
25
13 A77B7-40601 00 Shaft 轴总成 2 21
5 18
14 B0330-06016 00 Bolt 螺栓M6x16 2 GB5783-86
22
15 B5050-00006 00 Washer,lock 垫圈6 2 GB93-87
5
HRG27Z7421 00 Knob,lift 26
16 G27Z7-42001 倾斜手柄 1
17 Q60H7-42151 D01 Sleeve 护套 3 8
18 A6S57-40901 02 Lock unit 锁机构 1 19 28
19 A77B7-42131 00 Pin 销 1
20 A77B7-42141 01 Spring 弹簧 1 6
13
21 A7S37-42161 01 Link 弯连杆 3 20 1
9 14
22 B3010-02012 00 Pin 销2x12 12 GB91-86 10
15
23 A7S37-42171 00 Pin 销钉 9 22
24 A7S37-42091 01 Link 直连杆 3
12
25 A7S37-42181 01 Jointy 接头 3
26 22717-40061 00 Pin 销钉 3 2 13
27 HRG27Z7421 00 Knob,tilt 倾斜手柄 1
G27Z7-42011 10
28 Z2111-01210 00 Bushing 钢背轴承1210 2 Q/AC 40001-2002 9
11
29 23457-42101 00 Spacer 衬套 6
53
--- Page 9 ---
图46/FIG.46 货叉及货叉架/FORK & LIFT BRACKET
序号 图 号 版本 零部件名称 件数 备 注 CPD20,25-GC1,GC1P
Item Part No Edition Description Q'ty Remark
No CPD20,25-GC2,GC2P
01 B8030-12020 00 Screw 螺钉M12X20 1 GB70-85 CPD20,25-GD1,GD1P
CPD20,25-GD2,GD2P
02 B5050-00012 00 Washer,lock 垫圈12 1 GB93-87
03 D7G58-20001 00 Backrest 挡货架 1
04 D2H38-20201A 08 Lift bracket 货叉架 1 3
05 B5050-00014 00 Washer,lock 垫圈14 6 GB93-87
06 B0330-14030 00 Bolt 螺栓M14X30 6 GB5783-86 5
6
07 980811N 00 End roller 主滚轮119.2X55-34 6
08 B6150-00055 00 Snap ring 挡圈55 2 GB894.1-86
5
09 H22P8-92021 00 Shim 调整垫 6 6
10 D28R0-92031 00 Shim 侧滚轮轴 4
11 B0530-10045 00 Bolt 螺栓M10X1.25X50 8 GB5786-86
12 B5050-00010 00 Washer 垫圈10 8 GB93-87
13 HRD20B8101 D04 Fork ass'y 货叉总成 2
14 D28R0-92011 01 Spacer 垫块 8
4 14 10
12
11
13
7
8
12
7
9
13
63