PDF Parts Manual Crown SP 1500 Stockpicker - 3 MB
This is the official parts manual for the Crown SP 1500 series stockpicker forklift.
It contains detailed exploded-view illustrations and comprehensive part number lists for every system on the machine.
This manual is essential for accurately identifying and ordering replacement parts, ensuring minimal downtime.
Keep your warehouse operations running smoothly with this vital resource for your maintenance team.
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--- Page 3 ---
Power Unit
INDEX PART PART NAME NUMBER
NUMBER REQ
1 060014-015 SCREW #10 2
28 141349 BRACKET IMPACT SENSOR 1
29 060042-016 NUT SELF LOCKING 2
2 060005-045 Arandela de Seguridad sin Quick Coast 2
3 060030-217 FLATWASHER 2
30 060065-023 SCREW M4 4
31 124960-012 SPACER M4 4
4 118898 STROBE LIGHT COVER 1
5 130724-001 COVER LIGHT ASSEMBLY BLACK 1
32 124960-011 SPACER 6
33 060063-005 SCREW M8 2
6 139626 WASHER RUBBER 1
7 060016-003 Tornillo 6
34 060030-201 FLATWASHER 2
35 060059-001 Tuerca 2
8 060005-008 Arandela de Seguridad 10
9 060030-017 Arandela Plana 9
36 102126-002 STRAP GROUNDING 1
37 060030-294 FLATWASHER 1
10 060016-018 SCREW, 5/16 4
11 167760-001 LH BATTERY GATE SWITCH ASM 1
38 060059-027 NUT M6 HEX FLANGE 6
39 140720 PLATE DISTRIBUTION MOUNT 1
- 167760-002 RH BATTERY GATE SWITCH ASM 1
- 167761-001 LH GATE BRACKET WELDMENT 1
40 157072 PANEL CONTROLLER 1
41 060005-009 Arandela de Seguridad 3
- 167761-002 RH GATE BRACKET WELDMENT 1
12 092143 PLATE FASTENING 2
42 060021-011 NUT 3
43 060005-007 Arandela de Seguridad 4
13 168552 SENSOR INSULATOR 2
14 066410-002 ZF SWITCH 2
44 060062-005 SCREW M6 4
45 161660-00S ACCESS 4.1 SMALL MODULE KIT 1
15 060030-045 FLATWASHER 4
16 060005-003 Arandela de Seguridad 4
46 060015-049 SCREW 1/4" 4
47 - BODY 1
17 060012-084 SCREW #6 4
- 061004-006 ADHESIVE THREAD LOCKING AR
48 060015-054 SCREW 1/4" 2
49 161404 ADAPTOR PLATE 1
18 065236 LEVER SWITCH 2
19 060031-005 NUT SPEED 2
50 060015-100 SCREW 1/4" 2
51 118377 COVER 1
20 060005-006 Arandela de Seguridad 2
- Lock washer, DIN battery connectors 4
SP 1500_ecm_power unit_1
6
--- Page 4 ---
Electrical Assemblies Connectors
Connectors
Table 9: Operator Compartment Fan Harness, 159718
Reserve Production - Reserve Production
Connector Connector Connector Terminal Terminal Insert Part Tool
Part Number Example Part Number Quantity Number Index
PC141 Figure 35 062007-050 1 2
JC146 062702-002 Figure 36 062704-015 3 062703-003 1
Table 10: Access 7.1 Interface Harness, 159719
Connector Connector Connector Terminal Terminal Insert Part Tool
Part Number Example Part Number Quantity Number Index
JC443 062702-004 Figure 37 062704-003 5 062703-007 1
PC444 062755-003 Figure 38 062797-004 4 062798-006 1
JC702 062702-004 Figure 39 062704-003 3 062703-007 1
JC703 062702-005 Figure 40 062704-003 5 062703-009 1
14 Parts Manual Shell
dualmode_r_ea_connector 7
16
--- Page 5 ---
Electrical Assemblies
Connectors Connectors
Table 17: Main Harness, 164967
Reserve Production - Reserve Production
Connector Connector Connector Terminal Terminal Insert Part Tool
Part Number Example Part Number Quantity Number Index
PC226 062755-001 Figure 106 062797-012 2 062798-002 1
PC303 Figure 107 062007-120 1 2
PC304
PC305 Figure 108 062007-092 1 2
PC306
PC307
PC308
PC310 062720-001 Figure 109 062721-001 15 3
PC311 062755-003 Figure 110 062797-012 4 062798-006 1
PC312 062755-001 Figure 111 062797-012 2 062798-002 1
PC316 062701-002 Figure 112 062704-008 2 062703-014 1
PC410 066134-001 Figure 113 066133-001 9 3
066133-002 14
24 Parts Manual Shell
dualmode_r_ea_connector 17
26
--- Page 6 ---
Contactor - Line
INDEX PART PART NAME NUMBER
NUMBER REQ
0 110613-002 CONTACTOR ALBRIGHT SW180-4 2
[1] 1 114434 Contacto Fijo 2
2 060059-001 Tuerca 4
3 060005-031 Arandela de Seguridad 4
4 060059-004 Tuerca 4
5 Spring washer 2
6 107351 Tornillo 4
7 114436 Cubierta 2
8 114437 Resorte de Retorno 2
9 114435 Contacto Móvil 2
10 123601 Buje 2
11 114438 COIL 24V 2
1000 120091 Kit de Punta de Contactor 2
PART NOTES:
[1] - Includes Index1 - 5
SP 1500_ea_contactor - line
36
--- Page 7 ---
Power Unit
INDEX PART PART NAME NUMBER
NUMBER REQ
1 060017-007 Tornillo 2
2 060005-009 Arandela de Seguridad 4
3 060021-011 NUT 4
4 166622 PLATE MANIFOLD WELDMENT 1
5 060063-101 SCREW M8 X 25 SERRATED FLANGE 5
6 060080-006 Tuercas para Equipos con Opciones Work Assist Solamente 4
7 159385-001 MODULE ACCESS 2.1/3.1/3.2 AC4820 FIN 1
8 157325 BRACKET FAN MOUNTING 1
9 060030-382 WASHER FLAT 7
10 060075-089 M10-1.5 X 120 HEX SOCKET HEAD 2
- 060075-128 HEX SOCKET HEAD CAP SCREW M10 X 100 2
11 157094 BRACKET MOUNTING WELDMENT 1
12 060015-103 SCREW.250 4
13 093786-001 MOUNT VIBRATION 2
14 060075-089 M10-1.5 X 120 HEX SOCKET HEAD 2
15 060059-029 NUT M10 HEX FLANGE 1
16 060017-010 SCREW 3/8" 2
17 060062-016 SCREW M6 2
SP 1500_hcm_power unit
46
--- Page 8 ---
Auxiliary Manifold Assembly
INDEX PART PART NAME NUMBER
NUMBER REQ
0 166553 Manifold assembly 1
1 166554 BLOCK MANIFOLD AUX 1
2 137638-001 TRANSDUCER PRESSURE 4000 PSI 4 1
3 064370-004 ADAPTER ORB ST 90 DEGREE 1
4 064019-031 Junta O-Ring pequeña 1
5 064143-021 HOSE NIPPLE 1
6 064019-031 Junta O-Ring pequeña 1
7 123887 NIPPLE 1
8 064019-031 Junta O-Ring pequeña 1
9 064327-010 ELBOW LONG 1
10 064019-102 O-RING 1
11 064019-045 O-RING 1
12 117739 NEEDLE VALVE 1
- 111790-005 KIT SEAL 1
13 106845-002 DISC ORIFICE 1
14 149405-001 VALVE SOLENOID 2W2P NC BLKG 1
- 111790-030 KIT SEAL 1
15 064280-020 ADAPTER ORFS ORB 90 DEGREE 1
16 064019-045 O-RING 1
17 064019-102 O-RING 1
18 064279-010 ORFS ORB ADAPTER 1
19 064019-029 O-RING 1
20 064019-101 O-RING 1
21 149406-001 VALVE SOLENOID 1
- 111790-030 KIT SEAL 1
SP 1500_ha_manifold_hoist_1
56
--- Page 9 ---
Cylinders - TL
INDEX PART PART NAME NUMBER
NUMBER REQ
1 060015-061 SCREW 1/4" Screw
2 060042-006 NUT SELF-LOCKING Self-
locking nut
3 79933 2 Rest
button
4 060005-009 Arandela de Seguridad Lock
washer
5 060017-036 Tornillo Screw
Pages from 1_Cylinders - TL
66
--- Page 10 ---
Yoke - Primary
INDEX PART PART NAME NUMBER
NUMBER REQ
1 165320 YOKE WLDT/MACH 1
2 165323 SHAFT PULLEY 9
3 826861-002 CABLE PULLEY 28
4 117575-004 CHAIN PULLEY ASSEMBLY 1
5 060009-018 RING RETAINING 2
6 060030-057 FLATWASHER 2
7 123181-001 SHAFT CHAIN PULLEY U.S. 1
8 165324 YOKE PLATE 1
9 060061-080 SCREW M5 4
10 060062-081 SCREW M6 1
SP 1500_pp_yoke_primary
76
--- Page 11 ---
Access 7.2, Forks, and Screens
INDEX PART PART NAME NUMBER
NUMBER REQ
19 166726-030-01 WELDMENT FORK 30 IN STD AR
166726-030-02 WELDMENT FORK 30 IN EURO AR
166726-036-01 WELDMENT FORK 36 IN STD AR
166726-036-02 WELDMENT FORK 36 IN EURO AR
166726-039-01 WELDMENT FORK 39 IN STD AR
166726-039-02 WELDMENT FORK 39 IN EURO AR
166726-042-01 Fork AR
166726-042-02 Fork AR
166726-045-01 WELDMENT FORK 45 IN STD AR
166726-045-02 WELDMENT FORK 45 IN EURO AR
166726-048-01 WELDMENT FORK 48 IN STD AR
166726-048-02 WELDMENT FORK 48 IN EURO AR
166726-054-01 WELDMENT FORK 54 IN STD AR
166726-054-02 WELDMENT FORK 54 IN EURO AR
166726-060-01 WELDMENT FORK 60 IN STD AR
166726-060-02 WELDMENT FORK 60 IN EURO AR
166726-072-01 WELDMENT FORK 72 IN STD AR
166726-072-02 WELDMENT FORK 72 IN EURO AR
166726-084-01 WELDMENT FORK 84 IN STD AR
166726-084-02 WELDMENT FORK 84 IN EURO AR
SP 1500_Platform-2
86
--- Page 12 ---
Lifting Mechanism Component Mounting
Platform Brake Pedal, Floor, and Mat
Rear Gates Mat
Platform Width Mat Type Part Number
Index 24
mm in
1,372 54 Rubber Diamond 167473-054-27-2
1,473 58 Rubber Ribbed 167472-058-27-2
1,473 58 Rubber Diamond 167473-058-27-2
1,524 60 Rubber Ribbed 167472-060-27-2
1,524 60 Rubber Diamond 167473-060-27-2
1,626 64 Rubber Ribbed 167472-064-27-2
1,626 64 Rubber Diamond 167473-064-27-2
1,727 68 Rubber Ribbed 167472-068-27-2
1,727 68 Rubber Diamond 167473-068-27-2
1,829 72 Rubber Ribbed 167472-072-27-2
1,829 72 Rubber Diamond 167473-072-27-2
1,930 76 Rubber Ribbed 167472-076-27-2
1,930 76 Rubber Diamond 167473-076-27-2
2,032 80 Rubber Ribbed 167472-080-27-2
2,032 80 Rubber Diamond 167473-080-27-2
2,134 84 Rubber Ribbed 167472-084-27-2
2,134 84 Rubber Diamond 167473-084-27-2
Rev 1.0
104 SP 1500 Series
SP 1500_Platform-7
96
--- Page 14 ---
Side Gates
INDEX PART PART NAME NUMBER
NUMBER REQ
1 - BODY 2
2 060063-050 SCREW M8 X 20 HEX FLANGE 16
22 065042-009 Bushing 8
3 167199-001 Shim, 1.5 mm (0.06 in) AR
- 167199-002 Shim, 1.9 mm (0.07 in) AR
- 167199-003 Shim, 2.3 mm (0.09 in) AR
- 167199-004 Shim, 2.7 mm (0.1 in) AR
4 129935-001 LANYARD SHOCK-ABSORBING 1
- - BODY
- - BODY
- - BODY
- 153557 LANYARD RETRACTING MTL-OHS1-01/9FT 1
- - BODY
- - BODY
- 157270-002 LANYARD, RETRACTABLE 1
- - BODY
- - BODY
- 162936 LANYARD RETRACTABLE
- - BODY
- - BODY
- - BODY 1
- - BODY
- - BODY
5 133236 PIN WELDMENT 4
- 133236-002 PIN WELDMENT 4
6 060061-013 Tornillo 4
7 060059-027 NUT M6 HEX FLANGE 4
8 060012-084 SCREW #6 4
9 060005-003 Arandela de Seguridad 4
10 060030-045 FLATWASHER 4
11 066410-001 ZF SWITCH W ROLLER ARM 2
12 166745 INSULATOR SWITCH 2
13 105376 BUMPER GATE 2
14 168884 Switch cover 2
15 065042-001 BUSHING FLANGED 8
16 92143 Fastening Plate 2
17 166675-350 Gas spring 2
18 166653-020-02-2 Gate Arm 2
19 060030-017 Arandela Plana 8
20 060063-030 SCREW M8 8
21 132130 BUMPER 2
23 166819 Wave washer 8
24 169524 GATE FOOT WELDMENT 2
25 166661-001 Gate leg 2
26 166665-001 1.00 IN SHAFT 2
27 060063-032 SCREW M8 4
28 166733 Grip 4
- 063009-007 3M ADHESION PROMOTER 111 AR
29 166734 Adhesive 4
SP 1500_Platform-11
106
--- Page 15 ---
Lifting Mechanism Component Mounting
Rear Gates
Platform
Rear Gates
1
29
32
28
32
14 31 30
29
15 28
35
15
14
36
35
34
36
33
3
29 32
28 32
31 A
14 29
30
28
15 27 2
26
15 FB GT SW4 4
23 FB GT SW3
14
10
13
24 12 3
16 11
A 5
22 17 9
21 8 6 3
18
19
20 7
25 2
SP 1500 Series 117
SP 1500_Platform-16
116
--- Page 16 ---
Fans, Lights, and Overhead Guard
INDEX PART PART NAME NUMBER
NUMBER REQ
25 166950-048 FAN ACCESSORY 48V 1
26 169725-001 2 2
SP 1500_Platform-20
126
--- Page 17 ---
Cylinder - Auxiliary Lift
INDEX PART PART NAME NUMBER
NUMBER REQ
0 167384 AUX CYLINDER ASSEMBLY 1
1 064017-023 RING WIPER 1
2 150034 CAP CYLINDER 1
3 064074-010 RING BACKUP 1
4 064019-037 O-RING 1
5 064132-002 PACKING ROD 1
6 167419 AUX MAST RAM 1
7 060009-047 RING RETAINING 2
8 150898 BUSHING 1
9 91428 Compression spring 1
10 155035-001 PISTON SHUTOFF 1
11 060009-167 RING RETAINING 1
12 167416 AUX CYLINDER WELDMENT 1
13 74240 Sello 1
14 060015-078 SCREW 1/4" 1
15 064279-021 ORFS ORB ADAPTER 1
- 064019-101 O-RING 1
- 064019-030 Junta O-Ring grande 1
16 136611-001 VALVE FLOW CONTROL 1
SP1500_pp_cylinder_auxiliary_lift
136
--- Page 18 ---
Height Encoder 1
INDEX PART PART NAME NUMBER
NUMBER REQ
0 162515-002 HEIGHT SENSOR ASSEMBLY 1
1 162517 BASE MACHINING 1
2 162521 SPRING TORSION 1
- 063002-024 LUBRICANT AR
3 060129-002 SCREW METRIC THREAD ROLLING 1
- 061004-026 Sellador Adhesivo para Roscas AR
4 164791-002 SENSOR HALL EFFECT SPEED 0-20K 1
5 162520 FLANGE BUSHING 2
- 063002-024 LUBRICANT AR
6 060059-081 NUT M10 1
7 162519 ARM MACHINING 1
8 060062-095 SCREW M6 X 16 TORX BUTTON FLAN 1
- 061004-026 Sellador Adhesivo para Roscas AR
9 162537-001 WHEEL TARGET ASM 1
10 060075-122 SCREW M10 X 30 SPECIAL LOW HEAD 1
- 061004-026 Sellador Adhesivo para Roscas AR
11 061003-004 TIE CABLE 1
12 060038-007 PIN, COTTER 1
Height Encoder 1
146
--- Page 19 ---
Power Unit Component Mounting
Battery Connectors, Spacers, Rollers, and Retainers
Battery,Connectors,Spacers,Rollers and Retainer
2
5
4
6
2
1
3
7
8
9
10
11
12
13
14
13 16 15
17
12
SP 1500 Series 133
Battery,Connectors,Spacers,Rollers and Retainer
156
--- Page 20 ---
Skid Bars
3
4
5
1
2
6
4 Skid Bars
SP1500_pp_skid_bars (1)
166
--- Page 21 ---
Traction and Brake Assemblies
Brake - M3.1
Brake - M3.1
10 9
11
12
1
3
2
4
13
5
6
14
7
8
15
16
M3.1
SP 1500_tba_Brake - M3.1
4 Traction and Brake Assemblies - Brake - M3.1 176
--- Page 22 ---
Traction and Brake Assemblies
Drive Unit Drive Unit
1
2
3
4
5
10
6
12
11 7
13
14 8
9
15
16
18 19
17
10 Traction and Brake Assemblies - Drive Unit
SP 1500_tba_Drive Unit_2
186
--- Page 23 ---
Motor - M3.1
INDEX PART PART NAME NUMBER
NUMBER REQ
0 021722 MOTOR AC TRACTION 36/48V TRUCK 1
- 021724 MOTOR AC TRACTION 24V TRUCK 1
1 060059-020 NUT METRIC 4
2 021361 BRAKE END HEAD MACHINING 1
3 065089-003 BEARING BALL DOUBLE ROW 1
4 060009-144 Aro de Retención 1
5 021718-005 WOUND STATOR ASSEMBLY 1
021718-004 WOUND STATOR ASSEMBLY 1
6 060061-013 Tornillo 2
7 021150 TERMINAL BLOCK 1
8 021212-001 TERMINAL BOLT M8 X 20 3
9 060125-001 Disco de Resorte 3
10 060059-028 Tuerca de brida 3
11 062798-003 CONNECTOR INSERT DEUTSCH DTM C 1
12 062756-002 CONNECTOR CAP DEUTSCH DTM 03 1
13 021353 ROTOR ASM 1
14 050012-024 RING RETAINING 1
15 020962 FAN 1
16 021193 DRIVE END HEAD ASM 1
17 021079-002 TIE BOLT HEX HEAD M8 X 305 4
- 065003-271 Protector de Cable 1
SP 1500_tba_Motor - M3.1