PDF Parts Manual Crown PR 3000 Forklift - 3 MB
Keep your Crown PR 3000 series rider pallet truck in top condition with this complete parts manual.
It provides detailed illustrations and part numbers for every component, from the drive unit to the forks.
This manual is a critical tool for service technicians, simplifying the process of identifying and ordering the right parts.
Ensure efficient repairs and minimize downtime with this essential resource.
PDF Viewer
Viewer loads when you scroll here
SHARE THIS MANUAL
Download the PDF Manual
PDF viewer loading area
Text Preview from This Manual
The text below was extracted from the visible preview pages to help you confirm the manual contents before download.
--- Page 3 ---
Power Unit (PR 3000- 60, 80)
CRO_01.0-6730-003
6
--- Page 4 ---
Power Unit
CRO_01.0-6730-008
16
--- Page 5 ---
Caster Quick Adjustment and Torsion Bar (PR 3000 60, 80)
CRO_01.5-6435-001
26
--- Page 6 ---
Caster
CRO_01.5-6535-003
36
--- Page 7 ---
Pump and Motor (PR 3000- 60, 80)
[10] - Field Coil Includes Index 67
[11] - Armature Includes Index 55
[12] - Cover Commutator End, Includes Bearing
[13] - Includes Index 55, 56, 59 and 61 Thru 76
CRO_02.1-06.4-013
46
--- Page 8 ---
Drive Unit - Top (PR 3000- 60, 80)
DRIVE UNIT PARTS
Drive Unit - Top
Drive Unit - Top
Rider Pallet Trucks
(a) See BRAKE PARTS / Brake System
(b) See DRIVE UNIT PARTS / Traction Motor
(c) See BRAKE PARTS / Brake Assembly
(d) To the bottom drive unit housing
(e) Torque to 203–271 N m (150–200 ft lb)
(f) Torque to 34–41 N m (25–30 ft lb)
(g) Torque to 18–31 N m (13–23 ft lb)
Figure 32695
03.0-12.0-050 Crown 1996 PF10925 Rev. 2/18
03 Rev. 2/18
22
03.0-12.0-050.pdf
56
--- Page 9 ---
Motor Drive (PR 3000- 60, 80)
INDEX PART PART NAME NUMBER
NUMBER REQ
[1] 020168 MOTOR 24V DRIVE 1
[2] 1 078499 SEAL DE 1
2 020157 DRIVE END HEAD MACHINED 1
060078-005 SCREW THREAD FORMING.250 3
[3] 3 065081-052 BEARING BALL 1
4 060009-144 RING RETAINING 1
[4] 5 020167 ARMATURE ASM 1
020159 FAN MACHINED 1
6 113327 KIT TERMINAL STUD 1
7 020165 FRAME AND FIELD ASM 1
8 060078-003 SCREW THREAD FORMING.312 8
[5] 9 113328 KIT BRUSH 1
060078-002 SCREW THREAD #8 060078-011 4
[6] 10 113329 KIT SPRING BRUSH 1
[7] 11 020018 BRUSH BOX ASM 1
060032-033 SCREW SELF-TAPPING 4
[3] 12 065081-051 BEARING BALL 1
13 060046-016 WASHER SPRING 1
14 020004 COMMUTATOR END HEAD MACHINED 1
060078-004 SCREW THREAD FORMING.250 2
[8] 15 020427-001 HEADBAND ASM 1
020427-002 HEADBAND ASM 1
020427-003 HEADBAND ASM 1
PART NOTES:
[1] - Does Not Include Index 15
[2] - Seal Oil
[3] - Bearing D.E.
[4] - Includes Fan
[5] - Kit Brush Includes 4 Brushes
[6] - Kit Spring Brush Includes 4 Springs
[7] - Includes Index 10
[8] - Open
CRO_03.1-07.3-006
66
--- Page 10 ---
Transistor Panel - Sevcon
INDEX PART PART NAME NUMBER
NUMBER REQ
[1] 118014 CONTACTOR SEVCON ASM 1
[2] 118015-001 PANEL ASSEMBLY 1
[3] 117837 CONTACTOR PANEL ASM SEVCON 1
[4] 118015-003 PANEL ASSEMBLY 1
118016 PANEL ASSEMBLY (PR) EEC 1
1 110726 PLATE BASE 1
2 060030-026 FLATWASHER 6
060005-009 LOCKWASHER 6
060021-011 NUT 6
3 060017-079 SCREW 3/8" 6
4 110634 PLATE MTG 1
063002-033 GE SILICONE COMPOUND,LUBRICANT 1
5 060017-049 SCREW .375 4
061004-019 ADHESIVE THREAD LOCKING 1
060030-026 FLATWASHER 4
060005-009 LOCKWASHER 4
060021-011 NUT 4
6 121824 CONTROLLER SEVCON EEC 1
063002-033 GE SILICONE COMPOUND,LUBRICANT 1
7 060015-064 SCREW 1/4" 4
060030-010 FLATWASHER 4
060005-007 LOCKWASHER 4
[5] 8 112190 MOUNTING PLATE 1
9 060015-087 SCREW 1/4" 2
060005-007 LOCKWASHER 2
060030-068 FLATWASHER 2
10 117499-001 PCB ASM DIST PNL 1
111526-001 CABLE 1
111526-002 CABLE 1
065003-175 SLEEVING AR
11 104401-010 SPACER 4
12 113515 COVER ASM 1
[6] 110739 COVER 1
13 060013-020 SCREW #8 4
060030-045 FLATWASHER 4
060005-004 LOCKWASHER 4
14 110742 PLATE ASM 1
15 110702 BAR BUSS 1
16 060059-001 NUT METRIC 5
060030-026 FLATWASHER 5
060005-009 LOCKWASHER 5
17 060014-059 SCREW #10 4
18 060005-005 LOCKWASHER 4
060021-005 NUT 4
19 069030 LABEL TRACTION SEVCON 1
20 060015-087 SCREW 1/4" 2
060030-060 FLATWASHER 2
060005-007 LOCKWASHER 2
21 060065-004 SCREW M4 6
CRO_04.1-6630-100
76
--- Page 11 ---
Transistor Panel - Sevcon
CRO_04.1-6730-102
86
--- Page 12 ---
Column Assembly (PR 3000- 60, 80)
INDEX PART PART NAME NUMBER
NUMBER REQ
1 112168-001 COLUMN ASM WELDMENT 1
[1] 112168-002 COLUMN ASM,WELDMENT 1
[2] 2 115083 DISCHARGE METER 1
060012-033 SCREW #6 4
[3] 130997 INDICATOR BDI/INT UNIGAGE 803 1
[4] 3 113773-004 METER HOUR LCD 1
060012-027 SCREW #6 2
4 107914 WELDMENT COVER 1
060016-038 SCREW 5/16" 2
060016-039 SCREW 5/16" 2
060005-008 LOCKWASHER 4
[5] 5 083282 COVER 1
060012-027 SCREW #6 2
060005-003 LOCKWASHER 2
6 083017-001 VINYL, PANEL 1
[6] 7 108066 SWITCH KEY ASM 1
107151-002 KEY MOLDED 1
107763 RING KEY 1
8 065004-014 GROMMET 1
9 077633 SWITCH TOGGLE 1
10 060030-290 FLATWASHER 1
11 117637 WASHER STEPPED 1
12 117209 BRACKET 1
[7] 13 115565 ALARM BACK-UP 1
14 060015-073 SCREW 1/4" 2
060005-007 LOCKWASHER 2
060021-006 NUT 2
[8] 15 113773-001 METER HOUR LCD 1
16 Gearbox See Section 6.0 1
17 060016-012 SCREW 5/16" 3
060030-017 FLATWASHER 3
060005-008 LOCKWASHER 3
060021-009 NUT 3
PART NOTES:
[1] - Used With Optional Discharge Meter or Battery Interrupt
[2] - Meter Discharge Optional V
[3] - BDI/INT Unigage 803 Indicator
[4] - Meter Hour Optional TT1
[5] - Used When Optional Hour Meter is Not Used
[6] - KYS
Includes Switch, Two Keys and Ring
[7] - Alarm Travel HN2
[8] - LCD TT2
CRO_04.5-6730-002
96
--- Page 13 ---
Brake System - Part 2 (PR 3000- 60, 80)
INDEX PART PART NAME NUMBER
NUMBER REQ
1 060015-039 SCREW 1/4" 2
060005-006 LOCKWASHER 2
2 086543 INDICATOR DIRECTION 1
3 086236 WELDMENT, RETAINING PLATE 1
4 060016-015 SCREW 5/16" 4
5 074475 GROMMET 1
6 104983 WELDMENT, SPROCKET AND SUPPORT 1
7 060013-010 SCREW #8 1
060005-004 LOCKWASHER 1
8 060000-039 PIN, ROLL 1
9 075171 CLAMP, TUBE, KMC # CW-0507 1
10 060017-006 SCREW 3/8" 3
060005-009 LOCKWASHER 3
060030-026 FLATWASHER 3
11 065004-004 GROMMET 1
12 060016-042 SCREW 5/16" 4
060005-008 LOCKWASHER 4
13 082559 BRACKET, BRAKE 1
060016-010 SCREW 5/16 2
060005-037 LOCKWASHER 2
14 083313 WASHER, SPECIAL 1
15 090215 SPRING COMPRESSION 1
16 082925 SPRING, COMPRESSION 1
17 075154 WELDMENT, BUSHING 1
18 081972 ROD, PUSH 1
19 060021-009 NUT 2
060005-008 LOCKWASHER 1
20 060030-017 FLATWASHER 1
21 060038-006 PIN COTTER 1
22 060030-041 FLATWASHER 1
23 060038-005 PIN COTTER 1
24 060000-009 PIN ROLL 2
25 079420 CRANK, BELL 1
26 074790 YOKE 1
27 085033 ROD BRAKE WELDMENT 1
28 060021-009 NUT 2
29 081974 BLOCK PIVOT 1
30 077657-002 PIN BRAKE 1
31 060009-038 RING RETAINING 2
32 073823 BEARING SLEEVE 1
33 082551 WELDMENT, BRACKET, CRANK 1
060016-003 SCREW 5/16" 2
060005-008 LOCKWASHER 2
34 078879 SWITCH 1
060005-010 LOCKWASHER 1
060021-010 NUT 1
35 060016-003 SCREW 5/16" 2
060005-008 LOCKWASHER 2
060021-009 NUT 2
CRO_05.0-06.7-104
106
--- Page 14 ---
Steering System Power (PR 3000- 60, 80)
CRO_06.0-6730-001
116
--- Page 15 ---
Torque Generator (PR 3000- 60, 80)
CRO_06.3-10.0-002
126
--- Page 16 ---
Load Wheel - Single Axle - 180mm (7 in) Fork
CRO_07.4-6435-200
136
--- Page 17 ---
Lift Linkage - Fork - Single Axle (PR 3000- 60, 80)
CRO_07.6-6435-001
146
--- Page 19 ---
Lift Linkage - Fork - Single Axle (PR 3000- 60, 80)
INDEX PART PART NAME NUMBER
NUMBER REQ
1 060000-104 PIN ROLL 2
2 115510 AXLE 2
3 100463 SPACER 4
4 065117-001 BUSHING HTX 12
5 060030-050 FLATWASHER 6
6 100779 FITTING LUBRICATION 16
7 065081-021 BEARING BALL 8
8 060030-050 FLATWASHER 8
9 100462 WHEEL 2
100462 WHEEL 2
10 065117-003 BUSHING HTX 8
11 115508 ROLLER EXIT 2
12 116802 AXLE LOAD WHEEL 2
13 115509 AXLE 2
14 060000-081 PIN ROLL 2
15 060000-036 PIN ROLL 2
[1] 16 115491 RISER ASSY 2
17 115496 AXLE 2
18 060021-096 NUT 2
061004-025 ADHESIVE THREAD LOCKING 1
19 060021-095 NUT 8
061004-025 ADHESIVE THREAD LOCKING 1
[2] 20 115497 END TENSION BAR ASM 2
21 089297 FITTING LUBE BODY 4
22 089296 FITTING LUBE TIP 4
23 115883 Bar Threaded 2
24 060000-067 PIN ROLL 2
25 Bar Tension Includes Index 27 2
[3] 26 115517 LINK OUTBOARD ASM 2
[3] 26 115517 LINK OUTBOARD ASM 2
27 065117-002 BUSHING HTX 4
28 115515 AXLE 2
29 060000-109 ROLL PIN 4
[4] 30 115516 LINK INBOARD ASM 2
31 115521 SHAFT WELDMENT 2
32 060017-007 SCREW 3/8" 2
060005-009 LOCKWASHER 2
33 115518 AXLE WELDMENT 2
34 060017-007 SCREW 3/8" 4
060005-009 LOCKWASHER 4
35 060000-036 PIN ROLL 2
36 116801 PIN 2
[5] 37 092537 WHEEL & BEARING ASSY 2
[6] 077084 WHEEL LOAD POLY-CROSSES TO-302 2
38 060030-050 FLATWASHER AR
39 080573 FITTING LUBRICATION 2
PART NOTES:
[1] - Riser Includes Bushings
[2] - End Torsion Bar Includes Bushings
CRO_07.6-6435-003
156
--- Page 20 ---
Lift Linkage - Single Axle
INDEX PART PART NAME NUMBER
NUMBER REQ
1 060000-104 PIN ROLL 2
2 115510 AXLE 2
3 116801 PIN 2
4 060000-036 PIN ROLL 2
5 060017-007 SCREW 3/8" 4
6 060005-009 LOCKWASHER 4
7 115518 AXLE WELDMENT 2
8 060017-007 SCREW 3/8" 2
9 127349 CLIP RETAINER 2
061004-026 ADHESIVE THREAD LOCKING 1
10 115515 AXLE 2
11 060000-109 ROLL PIN 2
12 065117-001 BUSHING HTX 6
13 115521 SHAFT WELDMENT 2
[1] 14 115516 LINK INBOARD ASM 2
15 100779 FITTING LUBRICATION 6
16 080573 FITTING LUBRICATION 2
17 065117-003 BUSHING HTX 4
[2] 18 115517 LINK OUTBOARD ASM 2
19 060030-050 FLATWASHER 4
20 065117-002 BUSHING HTX 4
[3] 21 Tension Bar Kit 2
22 060000-080 PIN ROLL 2
23 060021-095 NUT 8
061004-019 ADHESIVE THREAD LOCKING 1
[4] 24 125266-001 KIT TENON LARGE BATTERY 2
[5] 125266-002 KIT TENON SMALL BATTERY 2
25 060021-096 NUT 2
061004-019 ADHESIVE THREAD LOCKING 1
PART NOTES:
[1] - Includes 12
[2] - Includes 53
[3] - Before ordering Tension Bar Kit, fork spread, tension bar length, tension bar type and battery compartment
size must be known. See following charts.
Includes Index 20
[4] - 335 mm (13.19 in) Battery Compartment
Includes Index 22, 23 & 25.
[5] - Includes Index 22, 23 & 25.
170 & 200 mm (6.69 & 7.94 in) Battery Compartment(2)
CRO_07.6-6435-005
166
--- Page 21 ---
Lift Linkage - Single Axle
INDEX PART PART NAME NUMBER
NUMBER REQ
[1] 21 125237-007 BAR TENSION ASM 2
[1] 125237-008 BAR TENSION ASM 2
[1] 125237-009 BAR TENSION ASM 2
[1] 125237-010 BAR TENSION ASM 2
[1] 125237-011 BAR TENSION ASM 2
[1] 125237-012 BAR TENSION ASM 2
[1] 125237-013 BAR TENSION ASM 2
[1] 125237-014 BAR TENSION ASM 2
[1] 125237-015 BAR TENSION ASM 2
[1] 125237-016 BAR TENSION ASM 2
[1] 125237-017 BAR TENSION ASM 2
[1] 125237-018 BAR TENSION ASM 2
[1] 125237-019 BAR TENSION ASM 2
[1] 125237-020 BAR TENSION ASM 2
[1] 125237-021 BAR TENSION ASM 2
[1] 125237-022 BAR TENSION ASM 2
[1] 125237-023 BAR TENSION ASM 2
[1] 125237-024 BAR TENSION ASM 2
[1] 125237-025 BAR TENSION ASM 2
[1] 125237-026 BAR TENSION ASM 2
[1] 125237-027 BAR TENSION ASM 2
[1] 125237-028 BAR TENSION ASM 2
[1] 125237-029 BAR TENSION ASM 2
[1] 125237-030 BAR TENSION ASM 2
[1] 125237-031 BAR TENSION ASM 2
[1] 125237-032 BAR TENSION ASM 2
[1] 125237-033 BAR TENSION ASM 2
[1] 125237-034 BAR TENSION ASM 2
[1] 125237-035 BAR TENSION ASM 2
[1] 125237-036 BAR TENSION ASM 2
[1] 125237-061 BAR TENSION ASM 2
[1] 125237-062 BAR TENSION ASM 2
[1] 125237-063 BAR TENSION ASM 2
[1] 125237-064 BAR TENSION ASM 2
[1] 125237-065 BAR TENSION ASM 2
[1] 125237-066 BAR TENSION ASM 2
PART NOTES:
[1] - 335 mm (13.19 in) - Standard Tip Fork - 24 Volt
CRO_07.6-6435-012
176
--- Page 22 ---
Lift Linkage - Single Axle
INDEX PART PART NAME NUMBER
NUMBER REQ
1 060000-104 PIN ROLL 2
2 115510 AXLE 2
3 116801 PIN 2
4 060000-036 PIN ROLL 2
5 060017-007 SCREW 3/8" 4
6 060005-009 LOCKWASHER 4
7 115518 AXLE WELDMENT 2
8 060017-007 SCREW 3/8" 2
9 127349 CLIP RETAINER 2
061004-026 ADHESIVE THREAD LOCKING 1
10 115515 AXLE 2
11 060000-109 ROLL PIN 2
12 065117-001 BUSHING HTX 6
13 115521 SHAFT WELDMENT 2
14 115516 LINK INBOARD ASM 2
15 100779 FITTING LUBRICATION 6
16 080573 FITTING LUBRICATION 2
17 065117-003 BUSHING HTX 4
18 115517 LINK OUTBOARD ASM 2
19 060030-050 FLATWASHER 4
20 065117-002 BUSHING HTX 4
21 Tension bar kit includes index 20 2
22 060000-080 PIN ROLL 2
23 060021-095 NUT 8
061004-019 ADHESIVE THREAD LOCKING 1
24 125266-001 KIT TENON LARGE BATTERY 2
125266-002 KIT TENON SMALL BATTERY 2
25 060021-096 NUT 2
061004-019 ADHESIVE THREAD LOCKING 1
07.6-6435-017.pdf