PDF Parts Manual BT Prime Mover RRE160 RRE160C RRE160E RRE160EC Truck - 1 MB
This is the official parts manual for the BT Prime Mover reach truck series, including models RRE160, RRE160C, RRE160E, and RRE160EC.
It is an indispensable tool for maintenance, providing detailed exploded views of every assembly.
With this manual, you can quickly identify and order the correct part number, ensuring your reach truck is repaired correctly and efficiently.
Keep your warehouse operations moving with this essential resource.
PDF Viewer
Viewer loads when you scroll here
SHARE THIS MANUAL
Download the PDF Manual
PDF viewer loading area
Text Preview from This Manual
The text below was extracted from the visible preview pages to help you confirm the manual contents before download.
--- Page 1 ---
Quality Parts
RRE160, RRE160C, RRE160E, RRE160EC
Valid for machine number.................... 6130359 -
Only valid for machine number ............
Ordering number ................................. 7523032
Date ..................................................... 2010-09-14
Language............................................. en sv de fr
--- Page 3 ---
Quality Parts
6000 Hydraulic/pneumatic system
Hydraulik/pneumatik; Hydraulikanlage/Pneumatik; Système
hydraulique/pneumatique
6110-00026 Hydraulic tank
Hydraultank; Hydrauliktank; RĂ©servoir hydraulique;
6120-00267 Hydraulic tank lines
Tankhydraulledningar; Hydrauliktankleitungen; Tuyaux réservoir hydraulique;
6120-00275 Hydraulic tank lines Cold stores
Tankhydraulledningar; Hydrauliktankleitungen; Tuyaux réservoir hydraulique;
6130-00037 Filters and housing
Filter, filterhus; Filter, Gehäuse; Filtres, logement de filtre;
6140-00038 Hydraulic pump
Hydraulpump; Hydraulikpumpe; Pompe hydraulique;
6210-00085 Main valve unit lift/reach/tilt
Huvudventil lyft/utskjut./ tilt; Hauptventil Hub/Schub/Neigung; Soupape principale levage/rétrac-
tion/inclinaison;
6210-00086 Main valve unit lift/reach/tilt Cabin tilt
Huvudventil lyft/utskjut./ tilt; Hauptventil Hub/Schub/Neigung; Soupape principale levage/rétrac-
tion/inclinaison;
6220-00054 Control valve ( Other functions ) Fork carriage
Riktningsventil (övriga funktioner); Wegeventil (Zusatzfunktionen); Soupape manuelle (Autres
fonctions);
6220-00055 Control valve ( Other functions ) Fork carriage
Riktningsventil (övriga funktioner); Wegeventil (Zusatzfunktionen); Soupape manuelle (Autres
fonctions);
6220-00059 Control valve ( Other functions ) 1 extra hydraulic function
Riktningsventil (övriga funktioner); Wegeventil (Zusatzfunktionen); Soupape manuelle (Autres
fonctions);
6220-00062 Control valve ( Other functions ) 2 extra hydraulic functions
Riktningsventil (övriga funktioner); Wegeventil (Zusatzfunktionen); Soupape manuelle (Autres
fonctions);
6230-00240 Hydraulic lines chassis Mast / reach
Chassimonterade hydraulledningar; Hydraulikleitungen Chassis; Circuits hydrauliques châssis;
6230-00279 Hydraulic lines chassis
Chassimonterade hydraulledningar; Hydraulikleitungen Chassis; Circuits hydrauliques châssis;
6320-00439 Mast hydraulic lines Fork carriage
Stativhydraulledningar; Hydraulikleitungen Hubeinrichtung; Circuits hydrauliques mât;
6320-00463 Mast hydraulic lines Sideshift
Stativhydraulledningar; Hydraulikleitungen Hubeinrichtung; Circuits hydrauliques mât;
6320-00486 Mast hydraulic lines 2 Extra functions 2 hose reels
Stativhydraulledningar; Hydraulikleitungen Hubeinrichtung; Circuits hydrauliques mât;
6320-00487 Mast hydraulic lines 1 Extra functions hose reel right, left or middle
Stativhydraulledningar; Hydraulikleitungen Hubeinrichtung; Circuits hydrauliques mât;
6320-00493 Mast hydraulic lines Only available in certain markets
Stativhydraulledningar; Hydraulikleitungen Hubeinrichtung; Circuits hydrauliques mât;
6320-00570 Mast hydraulic lines Fork positioner without sideshift
Stativhydraulledningar; Hydraulikleitungen Hubeinrichtung; Circuits hydrauliques mât;
© BT
--- Page 4 ---
Quality Parts 0340-00850
0340-00850 Inspection covers [2010-09-14]
Huvar, luckor; Hauben, Abdeckungen; Capots, couvercles;
Cabin tilt; Hyttilt; Umklappbar Kabinen; Cabine oscillant 815 RRE160E 6130359 -
815 RRE160EC 6130359 -
Pos Description Pcs Part No Note
11 Carpet 1 224202
Matta; Teppisch; Tapis
12 Cover 1 234364
Lucka; Deckel; Couvercle
13 Screw 4 252485
Skruv; Schraube; Vis
14 Cover 1 242920
Lucka; Deckel; Couvercle
15 Nut 3 20433
Mutter; Mutter; Ecrou
16 Bracket 3 225788
Fäste; Halterung; Support
17 Cover 1 242423
Lucka; Deckel; Couvercle
18 Screw 3 228429
Skruv; Schraube; Vis
19 Screw 2 228429
Skruv; Schraube; Vis
20 Cover 1 242424
Lucka; Deckel; Couvercle
21 Screw 2 256914
Skruv; Schraube; Vis
22 Carpet 1 259074
Matta; Teppisch; Tapis
23 Cover 1 255965-031
Lucka; Deckel; Couvercle
24 Screw 2 23932
Skruv; Schraube; Vis
25 Bracket 1 248109
Fäste; Halterung; Support
26 Bracket 1 246641
Fäste; Halterung; Support
27 Stop screw 1 21346
Stoppskruv; Einstellschraube; Vis de arretoire
28 Nut 1 244096
Mutter; Mutter; Ecrou
29 Screw 4 254656
Skruv; Schraube; Vis
30 Cover 1 242921
Lucka; Deckel; Couvercle
31 Screw 1 228429
Skruv; Schraube; Vis
32 Screw 1 20335
Skruv; Schraube; Vis
33 Washer 1 20348
Bricka; Scheibe; Rondelle
34 Cover 1 7519615
Lucka; Deckel; Couvercle
35 Screw 2 254658
Skruv; Schraube; Vis
36 Housing 1 7502096
KĂĄpa; Haus; Chape
37 Screw 2 28522
Skruv; Schraube; Vis
© BT
--- Page 5 ---
Quality Parts 0390-00653
0390-00653 Battery compartment parts [2010-09-14]
Batteriutrymmesdelar; Batterieraumteile; Pièces de compartiment batterie;
Roller, battery bed; Rulle, batteribädd; Rolle, batteriebett; Roleau, suport 815 RRE160 6130359 -
de batterie 815 RRE160C 6130359 -
815 RRE160E 6130359 -
815 RRE160EC 6130359 -
Pos Description Pcs Part No Note
11 Locking device 1 7513255
LĂĄsanordning; Verschluss; verrouillage
12 Locking pin 1 20461
Spännstift; Spannstift; Goupille
13 Sleeve 1 7513370
Hylsa; HĂĽlse; Douille
14 Pressure spring 1 29767
Tryckfjäder; Druckfeder; Ressort de pression
15 Axle 1 257107
Axel; Achse; Axe
16 Bracket 1 7512762
Fäste; Halterung; Support
17 Handle 1 7513114
Handtag; Handgriff; Poignée.
18 Nut 1 20130
Mutter; Mutter; Ecrou
19 Washer 1 20348
Bricka; Scheibe; Rondelle
20 Rubber washer 1 185908
Gummibricka; Gummischeibe; Rondelle de cautchouc
21 Screw 4 243084
Skruv; Schraube; Vis
22 Washer 4 126723-002
Bricka; Scheibe; Rondelle
23 Nut 4 20016
Mutter; Mutter; Ecrou
24 Washer 4 20404
Bricka; Scheibe; Rondelle
25 Guide 1 256892
Styrning; Steuerung; Guidage
26 Battery catch 1 7518841-001 L = 310 mm
Batteristopp; Batteristopf; Arret de batterie
26 Battery catch 1 7518841-002 L = 382 mm
Batteristopp; Batteristopf; Arret de batterie
26 Battery catch 1 7518841-003 L = 454 mm
Batteristopp; Batteristopf; Arret de batterie
27 Screw 4 243084
Skruv; Schraube; Vis
28 Washer 4 126723-002
Bricka; Scheibe; Rondelle
29 Key 4 236661
Kil; Keil; Clavette
30 Screw 8 20333
Skruv; Schraube; Vis
31 Locking pin 8 28825
Spännstift; Spannstift; Goupille
32 Slide plate 4 236178
Glidplatta; Gleitplatte; Plaque de incline
33 Screw 8 20276
Skruv; Schraube; Vis
34 Pipe 8 236990
Rör; Rohr; Tube
35 Roller (Complete) 6 231498-001 L = 276 mm
Rulle (Komplett); Rolle (Komplett); Roleau (Complet)
35 Roller (Complete) 4 231498-001 L = 276 mm
Rulle (Komplett); Rolle (Komplett); Roleau (Complet)
35 Roller (Complete) 6 231498-002 L = 348 mm
Rulle (Komplett); Rolle (Komplett); Roleau (Complet)
35 Roller (Complete) 4 231498-002 L = 348 mm
Rulle (Komplett); Rolle (Komplett); Roleau (Complet)
© BT
--- Page 6 ---
Quality Parts 0390-00673
0390-00673 Battery compartment parts [2010-09-14]
Batteriutrymmesdelar; Batterieraumteile; Pièces de compartiment batterie;
Battery protection; Batteriskydd; Batterieschutz; Protection de batterie 815 RRE160 6130359 -
815 RRE160C 6130359 -
Pos Description Pcs Part No Note
11 Nut 2 246961
Mutter; Mutter; Ecrou
12 Washer 2 168760
Bricka; Scheibe; Rondelle
13 Screw 2 243422
Skruv; Schraube; Vis
14 Washer 2 126723-003
Bricka; Scheibe; Rondelle
15 Bracket 1 7505805
Fäste; Halterung; Support
16 Cover 1 229221
Lucka; Deckel; Couvercle
17 Battery door 1 251768
Batterilucka; BatterietĂĽr; Porte de batterie
20 Nut 2 246961
Mutter; Mutter; Ecrou
21 Washer 2 168760
Bricka; Scheibe; Rondelle
22 Screw 2 243422
Skruv; Schraube; Vis
23 Washer 2 126723-003
Bricka; Scheibe; Rondelle
24 Bracket 1 7505802
Fäste; Halterung; Support
25 Cover 1 241635
Lucka; Deckel; Couvercle
26 Battery door 1 251765
Batterilucka; BatterietĂĽr; Porte de batterie
27 Screw 8 20365
Skruv; Schraube; Vis
28 Washer 8 7518481
Bricka; Scheibe; Rondelle
29 Nut 8 7519331
Mutter; Mutter; Ecrou
© BT
--- Page 7 ---
Quality Parts 0510-00040
© BT
--- Page 8 ---
Quality Parts 0640-00136
0640-00136 P0034365
14
15 B32 12 11
13
0640-00136 Driver controls ( mechanical ) [2010-03-10]
Förarreglage ( mekaniskt ); Bedienungselemente (mech.); Commandes ( mécaniques );
With travel direction switch; Med färdväljare; Mit Richtungsschalter; Avec 815 RRE160 6088184 -
micro de direction 815 RRE160C 6088184 -
815 RRE160E 6088184 -
815 RRE160EC 6088184 -
Pos Description Pcs Part No Note
11 Pedal(Complete) 1 224557 Accelerator-Brake
Pedal(Komplett); Pedal(Komplett); PĂ©dale(Complet) Accelerator-Broms; Akzelerator-
Bremse; Accélérateur-Frein
12 Pedal 1 7504528 Brake
Pedal; Pedal; PĂ©dale Broms; Brems; Frein
13 Pedal 1 7508085 Accelerator
Pedal; Pedal; PĂ©dale Accelerator; Akzelerator;
Accélérateur
14 Screw 8 7504381 Basic version
Skruv; Schraube; Vis Basversion; Basis version; Base
version
15 Screw 8 252485 Cabin tilt
Skruv; Schraube; Vis Hyttilt; Umklappbar Kabinen; Cab-
ine oscillant
© BT
--- Page 9 ---
Quality Parts 0810-00208
© BT
--- Page 10 ---
Quality Parts 0810-00246
0810-00246 Overhead guard/roof [2010-01-20]
SkyddsbĂĄge/-tak; DachbĂĽgel, Dach; Toit de protection;
Narrow roof; Insmalnat tak; Schmal dach; Rétrécissement toit 815 RRE160 6102374 -
815 RRE160C 6102374 -
Pos Description Pcs Part No Note
11 Pillar 1 7514454
Stolpe; Stange; Perche
12 Overhead guard(Body) 1 253589
Skyddstak(Stomme); Schutzdach(Gerippe); Protège-conducteur(Ossa-
ture)
13 Nut 3 244096
Mutter; Mutter; Ecrou
14 Screw 3 29855
Skruv; Schraube; Vis
15 Screw 3 259370
Skruv; Schraube; Vis
16 Overhead guard 1 246590
Skyddstak; Schutzdach; Protège-conducteur
18 Plate 1 246761
PlĂĄt; Platte; Plaque
19 Screw 8 28545
Skruv; Schraube; Vis
20 Nut 2 232907
Mutter; Mutter; Ecrou
21 Nut 3 20528
Mutter; Mutter; Ecrou
22 Washer 3 126723-008
Bricka; Scheibe; Rondelle
23 Guide 1 235957
Genomföring; Durchführung; Guide
24 Nut 3 20528
Mutter; Mutter; Ecrou
25 Washer 3 126723-008
Bricka; Scheibe; Rondelle
26 Screw 4 21820
Skruv; Schraube; Vis
27 Washer 8 126723-006
Bricka; Scheibe; Rondelle
28 Nut 4 20170
Mutter; Mutter; Ecrou
29 Washer 3 126723-008
Bricka; Scheibe; Rondelle
30 Screw 3 20446
Skruv; Schraube; Vis
31 Pillar 1 7501733
Stolpe; Stange; Perche
32 Screw 1 20542
Skruv; Schraube; Vis
33 Screw 2 224674
Skruv; Schraube; Vis
34 Washer 7 126723-008
Bricka; Scheibe; Rondelle
35 Nut 3 20528
Mutter; Mutter; Ecrou
36 Distance piece 1 7501566
Distans; Distanz; Distance
37 Screw 2 256416
Skruv; Schraube; Vis
38 Bracket 1 261985
Fäste; Halterung; Support
39 Bracket 1 232761
Fäste; Halterung; Support
40 Bracket 2 261984
Fäste; Halterung; Support
41 Nut 8 232907
Mutter; Mutter; Ecrou
© BT
--- Page 11 ---
Quality Parts 0850-00502
0850-00502 Signs, warnings, decals [2009-09-09]
Skyltar, varningar, dekaler; Schilder, Warnzeichen, Aufkleber; Vignettes, avertissements, autocol-
lants;
815 RRE160 6051502 -
815 RRE160C 6051502 -
815 RRE160E 6051502 -
815 RRE160EC 6051502 -
Pos Description Pcs Part No Note
11 Sign 4 259554
Skylt; Schild; Vignette
12 Sign 2 209365
Skylt; Schild; Vignette
13 Sign 2 261063 L = 388 mm
Skylt; Schild; Vignette
14 Sign 2 261021 L = 432 mm
Skylt; Schild; Vignette
15 Sign 1 121786-002
Skylt; Schild; Vignette
16 Sign 3 121787-002
Skylt; Schild; Vignette
17 Sign 1 72082
Skylt; Schild; Vignette
18 Sign 1 156698 Cold stores
Skylt; Schild; Vignette Fryshus; Gefrieranlage; Chambre
frigorifique
19 Sign 1 150038 Cabin tilt
Skylt; Schild; Vignette Hyttilt; Umklappbar Kabinen; Cab-
ine oscillant
20 Sign 2 7501240 Cold stores
Skylt; Schild; Vignette Fryshus; Gefrieranlage; Chambre
frigorifique
© BT
--- Page 12 ---
Quality Parts 1760-00170
1760-00170 Electric drive motor [2010-03-10]
Elektrisk ĂĄkmotor; Elektro-Fahrmotor; Moteur de traction Ă©lectrique;
815 RRE160 6051502 -
815 RRE160C 6051502 -
815 RRE160E 6051502 -
815 RRE160EC 6051502 -
Pos Description Pcs Part No Note
11 Motor(Complete) 1 243892
Motor(Komplett); Motor(Komplett); Moteur(Complet)
12 Sensor(Kit) 1 255119 Speed
Sensor(Sats); FĂĽhler(satz); DĂ©tecteur(Jeux) Hastighet; Geschwindigkeit;
Vitesse
13 Screw(Kit) 1 255118
Skruv(Sats); Schraube(satz); Vis(Jeux)
14 End shield(Kit) 1 255116
Lagersköld(Sats); Lagerschild(satz); Bouclier(Jeux)
15 Bearing(Kit) 1 255120
Lager(Sats); Lager(satz); Roulement(Jeux)
16 Sensor(Temperature) 1 257712
Givare(Temperatur); Geber(Temperatur); Capteur(Température)
18 Terminal board(Kit) 1 255117
Uttagsplint(Sats); Klemmbrett(satz); Borne(Jeux)
19 End shield 1 255115
Lagersköld; Lagerschild; Bouclier
© BT
--- Page 13 ---
Quality Parts 3550-00510
Pos Description Pcs Part No Note
24 Plate 2 215527
PlĂĄt; Platte; Plaque
25 Screw 6 28292
Skruv; Schraube; Vis
© BT
--- Page 14 ---
Quality Parts 5190-00142
5190-00142 P0032073
11
5190-00142 Battery cut out connector/contactor [2010-03-10]
BatterifrĂĄnskiljare, huvudkontaktor; Batterietrennung, Hauptkontaktor; Coupe-circuit de batterie,
contacteur;
815 RRE160 6051502 -
815 RRE160C 6051502 -
815 RRE160E 6051502 -
815 RRE160EC 6051502 -
Pos Description Pcs Part No Note
11 Contact(Battery) 1 226408 Male
Kontakt(Batteri); Kontakt(Batterie); Contact(Batterie) Hane; Männchen; Mâle
© BT
--- Page 15 ---
Quality Parts 5280-00126
© BT
--- Page 16 ---
Quality Parts 5280-00171
5280-00171 Level/position transducers/lamps [2010-02-08]
Nivå-/lägesmätare/-lampa; Niveau-/Positions-/-geber/-lampe; Capteur/lampes témoins de niveau/
position;
Altimetry; Höjdindikering; Höhenmessung; Altimètre 815 RRE160 6102374 -
815 RRE160C 6102374 -
815 RRE160E 6102374 -
815 RRE160EC 6102374 -
Pos Description Pcs Part No Note
11 Altimeter(Complete) 1 230306
Höjdmätare(Komplett); Altimeter(Komplett); Altimètre(Complet)
12 Bracket 1 251113
Fäste; Halterung; Support
13 Screw 4 177005
Skruv; Schraube; Vis
14 Nut 4 25699
Mutter; Mutter; Ecrou
15 Sensing device 1 227581
Induktivgivare; FĂĽhler; Emetteur
16 Sensing device 1 241868
Induktivgivare; FĂĽhler; Emetteur
17 Bracket 1 253992
Fäste; Halterung; Support
18 Sensor bearing(With roller) 1 262597
Sensorlager(Med rulle); FĂĽhlerlager(Mit rolle); Rollement capteur(Avec
roleau)
19 Washer 1 29743
Bricka; Scheibe; Rondelle
20 Nut 1 20433
Mutter; Mutter; Ecrou
23 Screw 2 20365
Skruv; Schraube; Vis
24 Washer 2 20404
Bricka; Scheibe; Rondelle
25 Screw 1 254656
Skruv; Schraube; Vis
27 Bracket 1 7511122
Fäste; Halterung; Support
28 Wire(Meter) 137718-002
Wire(Meter); Drahtseil(Meter); Filament(Metre)
29 Spring 1 29659
Fjäder; Feder; Ressort
33 Cable lock 4 170193
WirelĂĄs; Seilschloss; Blocage de tige
34 Screw 2 252168
Skruv; Schraube; Vis
36 Altimeter(Complete) 1 7509819
Höjdmätare(Komplett); Altimeter(Komplett); Altimètre(Complet)
37 Bracket 1 7509818
Fäste; Halterung; Support
40 Bracket 1 251113
Fäste; Halterung; Support
41 Nut 1 20433
Mutter; Mutter; Ecrou
42 Washer 1 29743
Bricka; Scheibe; Rondelle
43 Sensor bearing(With roller) 1 262597
Sensorlager(Med rulle); FĂĽhlerlager(Mit rolle); Rollement capteur(Avec
roleau)
44 Sensing device 1 227581
Induktivgivare; FĂĽhler; Emetteur
45 Screw 2 177005
Skruv; Schraube; Vis
46 Nut 2 25699
Mutter; Mutter; Ecrou
47 Plate 1 7507989 Welding
PlĂĄt; Platte; Plaque Svetsning; Schweisserei; Soud-
age
© BT
--- Page 17 ---
Quality Parts 5460-00102
5460-00102 Transistor panel [2010-09-14]