PDF Parts Manual BT OS 2.0 Forklift - 503 KB
This quality parts manual for the BT OS 2.0 forklift is your guide to identifying and ordering the correct replacement parts.
It includes detailed illustrations and part numbers for every component of the machine.
Using this manual ensures accuracy when ordering, which helps to minimize downtime and keep your forklift running smoothly.
It's a must-have for any service technician working on the BT OS 2.0.
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Quality Parts
OS 2.0
Valid for machine number.................... 413179AA -
Only valid for machine number ............
Ordering number ................................. 182531
Date ..................................................... 2001-05-02
Language............................................. GB SE DE FR / ITS / ESIF
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Quality Parts
© BT Industries AB
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Quality Parts 0390-085
0390-085 Battery compartment parts [2000-05-16]
Batteriutrymmesdelar; Batterieraumteile; PiĂšce de compartiment batterie
345 OS 2.0 361605 -
Pos Description Pcs Part No Note
11 Screw 1 20192
Skruv; Schraube; Vis
12 Washer 1 20404
Bricka; Scheibe; Rondelle
13 Hook 1 173150-001 L = 240 mm
Hake; Haken; Crochet
13 Hook 1 173150-002 L = 310 mm
Hake; Haken; Crochet
13 Hook 1 173150-003 L = 380 mm
Hake; Haken; Crochet
14 Bush 1 173149
Bussning; Bague; Bague
15 Ring 1 173444
Ring; Ring; Bague
16 Bracket 1 173147-002
FĂ€ste; Halterung; Support
17 Screw 4 21141
Skruv; Schraube; Vis
18 Washer 12 22553
Bricka; Scheibe; Rondelle
19 Plate 1 173445
PlÄt; Platte; Plaque
20 Screw 2 20074
Skruv; Schraube; Vis
21 Nut 2 20016
Mutter; Mutter; Ecrou
22 Consol 1 173145-001 A = 243 mm
Konsol; Konsole; Console
22 Consol 1 173145-002 A = 313 mm
Konsol; Konsole; Console
22 Consol 1 173145-003 A = 383 mm
Konsol; Konsole; Console
23 Washer 3 20348
Bricka; Scheibe; Rondelle
24 Screw 1 20439 B = 16 mm
Skruv; Schraube; Vis
24 Screw 1 23932 B = 50 mm
Skruv; Schraube; Vis
25 Screw 2 20074
Skruv; Schraube; Vis
26 Nut 2 20016
Mutter; Mutter; Ecrou
27 Distance piece 1 171157
Distans; Distanz; Distance
28 Damper 1 171158
DĂ€mpare; DĂ€mpfer; Attenteur
29 Roller(Complete) 10 163259-014
Rulle(Komplett); Rolle(Komplett); Roleau(Complet)
© BT Industries AB
--- Page 5 ---
Quality Parts 0840-013
© BT Industries AB
--- Page 6 ---
Quality Parts 2550-029
2550-029 Mechanical drive gear unit [1999-08-25]
Drivaggregat/-vÀxel; Antriebsaggregat/-getriebe; Groupe de traction, réducteur
Steering arm without servo, Steering wheel system; Manöverarmsstyrn- 345 OS 2.0 346578 -
ing utan servo, Rattstyrning; Steuerarm ohne servo, Lenkrad steuerung;
Bras de manoeuvre sans servo, Volant de direction
Pos Description Pcs Part No Note
01 Driving gear compl. 1 139715
DrivvÀxel kompl.; Antriebssatz kompl.; Groupe de entrainement compl.
11 Nut 1 139713
Mutter; Mutter; Ecrou
12 Washer 1 20013
Bricka; Scheibe; Rondelle
13 Gear wheel 1 139710
Kugghjul; Zahnrad; Roue dentée
14 Roller bearing 1 27208
Rullager; Rollenlager; Palier Ă roleaux
15 Screw 2 28343
Skruv; Schraube; Vis
16 Shim(0,05 mm) 140100-001
Shims; Schim; Cale
16 Shim(0,2 mm) 140100-003
Shims; Schim; Cale
16 Shim(0,3 mm) 140100-004
Shims; Schim; Cale
16 Shim(0,5 mm) 140100-005
Shims; Schim; Cale
16 Shim(1 mm) 140100-006
Shims; Schim; Cale
17 Shim(0,05 mm) 140102-001
Shims; Schim; Cale
17 Shim(0,1mm) 140102-002
Shims; Schim; Cale
17 Shim(0,2 mm) 140102-003
Shims; Schim; Cale
17 Shim(0,3 mm) 140102-004
Shims; Schim; Cale
17 Shim(0,5 mm) 140102-005
Shims; Schim; Cale
17 Shim(1 mm) 140102-006
Shims; Schim; Cale
18 Bearing 1 29569
Lager; Lager; Roulement
19 O-ring 1 23620
O-ring; O-ring; Joint torique
20 Spare part kit : Bevel gear 1 142932
Reservdelssats : Koniskt kugghjul; Satz : Kegelrad; Jeux : Roue conique
Ă denture droite
21 Washer 1 140097
Bricka; Scheibe; Rondelle
22 Nut 1 139714
Mutter; Mutter; Ecrou
23 Cap 1 139705
Lock; Deckel; Couvercle
24 Screw 6 21141
Skruv; Schraube; Vis
25 Bearing 1 29570
Lager; Lager; Roulement
26 Gear housing 1 139700
VÀxelhus; GetriebhÀuse; Carter étauche
27 Bearing 1 26312
Lager; Lager; Roulement
28 Shim(0,05 mm) 140101-001
Shims; Schim; Cale
28 Shim(0,1mm) 140101-002
Shims; Schim; Cale
© BT Industries AB
--- Page 7 ---
Quality Parts 3180-009
3180-009 Electrically controlled travel brake [2000-05-08]
El.reglerad fÀrdbroms; Elektrisch geregelte Betriebsbremse; Frein de route électrique
345 OS 2.0 361605 -
Pos Description Pcs Part No Note
11 Brake compl. 1 171520
Broms kompl.; Brems Kompl.; Frein compl.
12 Spring 1 158880
FjÀder; Feder; Ressort
13 Screw 3 24352
Skruv; Schraube; Vis
14 Spring 4 173611
FjÀder; Feder; Ressort
15 Sleeve 3 158882
Hylsa; HĂŒlse; Douille
16 Brake disc 1 173612
Bromsskiva; Innenlamelle; Disque de freinage
17 Hub 1 150853
Nav; Nabe; Moyeu
18 Plate 1 142542
PlÄt; Platte; Plaque
19 Screw 4 21141
Skruv; Schraube; Vis
20 Plate 1 140578
PlÄt; Platte; Plaque
21 Locking ring 2 20043
SpÄrring; Schliessring; Circlip
22 Packing 1 145054
Packning; Packung; Ătanchage
© BT Industries AB
--- Page 8 ---
Quality Parts 4110-044
© BT Industries AB
--- Page 10 ---
Quality Parts 4180-014
© BT Industries AB
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Quality Parts 5200-009
5200-009 Instrument panel, display [1999-04-07]
Instrumentpanel, display; Instrumentpanel, Display; Tableau de bord, afficheur
Inching speed; Krypfart; Kriechgeswindigkeit; Vitesse de fluage 345 OS 2.0 336996 -
Pos Description Pcs Part No Note
11 Box, set(Complete) 1 157164-001 Pos. = 13, 14, 15, 17, 18,
LĂ„da, sats(Komplett); BĂŒchse, satz(Komplett); Boite, jeux(Complet) 19, 23, 24
11 Box, set(Complete) 1 157164-002 Pos. = 13, 14, 15, 17, 18,
LĂ„da, sats(Komplett); BĂŒchse, satz(Komplett); Boite, jeux(Complet) 19, 20, 21, 22, 25
11 Box, set(Complete) 1 157164-003 Pos. = 13, 14, 15, 17, 18,
LĂ„da, sats(Komplett); BĂŒchse, satz(Komplett); Boite, jeux(Complet) 19, 20, 21, 22, 24
12 Box, set(Complete) 1 157165-001 Pos. = 13, 14, 15, 17, 18,
LĂ„da, sats(Komplett); BĂŒchse, satz(Komplett); Boite, jeux(Complet) 19, 23, 24
12 Box, set(Complete) 1 157165-002 Pos. = 13, 14, 15, 17, 18,
LĂ„da, sats(Komplett); BĂŒchse, satz(Komplett); Boite, jeux(Complet) 19, 20, 21, 22, 25
12 Box, set(Complete) 1 157165-003 Pos. = 13, 14, 15, 17, 18,
LĂ„da, sats(Komplett); BĂŒchse, satz(Komplett); Boite, jeux(Complet) 19, 20, 21, 22, 24
13 Screw 2 28545
Skruv; Schraube; Vis
14 Push-button(Red) 1 155567
Tryckknapp(Röd); Druckknopf(Rot); Bouton(Rouge)
15 Contact device 1 155568
Kontaktblock; Kontakteinheit; Unite de contact
17 Bracket 1 150490
FĂ€ste; Halterung; Support
18 Guide 1 21312
Genomföring; DurcgfĂŒhrung; Guide
19 Cap 1 150489
Lock; Deckel; Couvercle
20 Sign 1 71573
Skylt; Schild; Vignette
21 Switch(Complete) 1 132573
Brytare(Komplett); Schalter(Komplett); Rupteur(Complet)
22 Symbol plate 1 132575-004
Symbolplatta; Zeichenplatte; Plaque de symbole
23 Cap 1 132577
Lock; Deckel; Couvercle
24 Push-button switch(Complete) 2 146151
Tryckknappsbrytare(Komplett); Druckknopfschalter(Komplett); Bouton
rupteur(Complet)
25 Plug 2 139240-300
Plugg; Pfropf; Bouchon
26 Push-button 2 153195
Tryckknapp; Druckknopf; Bouton
27 Contact device 2 153196
Kontaktblock; Kontakteinheit; Unite de contact
© BT Industries AB
--- Page 12 ---
Quality Parts 5330-027
5330-027 Speed control [1998-08-26]
Fartreglering; Geschwindigkeitsreglung; RĂ©gulation de vitesse
345 OS 2.0 325962 -
Pos Description Pcs Part No Note
02 Micro switch 2 152321 Cold stores
Mikrobrytare; Mikroschalter; Interrupteurs Fryshus; Gefrieranlage; Chambre
frigorifique
02 Micro switch 2 156279 Standard design
Mikrobrytare; Mikroschalter; Interrupteurs Standardutförande; Normalaus-
rĂŒstung
03 Operating device 2 156919 Cold stores
Manöverdon; Steuerungsvorrichtung; Bras de commande Fryshus; Gefrieranlage; Chambre
frigorifique
13 Screw 2 20720
Skruv; Schraube; Vis
14 Bracket 2 134065
FĂ€ste; Halterung; Support
15 Screw 2 21134
Skruv; Schraube; Vis
18 Washer 2 21392
Bricka; Scheibe; Rondelle
19 Nut 2 20255
Mutter; Mutter; Ecrou
20 Screw 2 24354
Skruv; Schraube; Vis
22 Washer 2 20236
Bricka; Scheibe; Rondelle
23 Nut 2 20235
Mutter; Mutter; Ecrou
25 Potentiometer(Complete) 1 166303
Potentiometer(Komplett); Potentiometer(Komplett); Potentiometre(Com-
plet)
26 Heater(With wiring harness) 2 153396 Cold stores
VĂ€rmare(Med kablage); Heizer(Mit Kabelsatz); Calorie(Avec CĂąblage) Fryshus; Gefrieranlage; Chambre
frigorifique
© BT Industries AB
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Quality Parts 5460-015
5460-015 P0002977
5460-015 Transistor panel [1996-08-12]
Transistorpanel ; Transistorpanel; Panneau transistor
345 OS 2.0 275189 -
Pos Description Pcs Part No Note
01 Transistor controller 1 149194-003
Transistorregulator; Transistorregulator; Regulateur des transistors
5510-017 P0004595
13
11
14
12
5510-017 Work function micro switches, potentiometers [1996-09-10]
Arbetsfunktionsbrytare/-potentiometer; Schalter/Potentiometer Arbeitsfunktion; Rupteurs (switchs)/
potentiomĂštres
345 OS 2.0 289679 -
Pos Description Pcs Part No Note
11 Push-button 2 151221
Tryckknapp; Druckknopf; Bouton
12 Micro switch 2 149794
Mikrobrytare; Mikroschalter; Interrupteurs
13 Push-button 2 28235 Cold stores
Tryckknapp; Druckknopf; Bouton Fryshus; Gefrieranlage; Chambre
frigorifique
14 Contact device 2 25624 Cold stores
Kontaktblock; Kontakteinheit; Unite de contact Fryshus; Gefrieranlage; Chambre
frigorifique
© BT Industries AB
--- Page 14 ---
Quality Parts 5830-029
5830-029 P0009916
20
21
19 12 01 15
13
14 16
17
02 11 18
5830-029 Safety probes/ sensors [1999-04-06]
SÀkerhets-givare/-sensorer; Sicherheitsgeber/-sensor; Capteurs de sécurité
345 OS 2.0 336996 -
Pos Description Pcs Part No Note
01 Switch(Complete) 1 165859-001
Brytare(Komplett); Schalter(Komplett); Rupteur(Complet)
01 Switch(Cold stores) 1 165859-002
Brytare(Fryshus); Schalter(Gefrieranlage); Rupteur(Chambre frigorifique)
02 Switch 1 143171
Brytare; Schalter; Rupteur
02 Switch(Cold stores) 1 148039
Brytare(Fryshus); Schalter(Gefrieranlage); Rupteur(Chambre frigorifique)
11 Screw 2 21438
Skruv; Schraube; Vis
12 Bracket 1 146813
FĂ€ste; Halterung; Support
13 Plate 1 146811
PlÄt; Platte; Plaque
14 Spring 1 21411
FjÀder; Feder; Ressort
15 Washer 2 22417
Bricka; Scheibe; Rondelle
16 Nut 2 28972
Mutter; Mutter; Ecrou
17 Screw 2 28343
Skruv; Schraube; Vis
18 Screw 1 133554-004
Skruv; Schraube; Vis
19 Ring 1 165784
Ring; Ring; Bague
20 Push-button(Red) 3 155567
Tryckknapp(Röd); Druckknopf(Rot); Bouton(Rouge)
21 Contact device 3 155568
Kontaktblock; Kontakteinheit; Unite de contact
© BT Industries AB
--- Page 15 ---
Quality Parts 6610-021
© BT Industries AB
--- Page 16 ---
Quality Parts 9420-016
© BT Industries AB