PDF Parts Manual BT Forklift OS 3.0 - 699 KB
This quality parts manual is for the BT Forklift OS 3.0 model.
It includes comprehensive, illustrated diagrams and a complete list of part numbers.
This information is vital for accurately identifying and ordering the correct components for service and repairs.
Ensure your forklift remains in optimal condition by using this official parts guide.
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--- Page 1 ---
4XDOLW\3DUWV
OS 3.0
Valid for machine number.................... 325962AA-
Only valid for machine number ............
Ordering number.................................. 165545
Date ..................................................... 1998-09-23 / BDF
Language............................................. GB; SE; DE; FR
--- Page 3 ---
4XDOLW\3DUWV
2SWLRQDOVDWWDFKPHQWV
Tillbehör / extra utrustning; Zubehör / zusatsausrüstung; Options
:RUNLQJFDJH
Arbetskorg; Arbeitskorb; Nacelle
([WUDHOHFWULFDOHTXLSPHQW
Extra elektrisk utrustning; ZusatzausrĂĽstung Elektroanlage; Equpement electr. supplementaire
([WUDPHFKDQLFDOHTXLSPHQW
Extra utrustning övrigt; Zusatzausrüstung Sonstiges; Equip. mechanique supplemetaire
([WUDPHFKDQLFDOHTXLSPHQW
Extra utrustning övrigt; Zusatzausrüstung Sonstiges; Equip. mechanique supplemetaire
([WUDPHFKDQLFDOHTXLSPHQW
Extra utrustning övrigt; Zusatzausrüstung Sonstiges; Equip. mechanique supplemetaire
([WUDPHFKDQLFDOHTXLSPHQW
Extra utrustning övrigt; Zusatzausrüstung Sonstiges; Equip. mechanique supplemetaire
%DWWHU\FKDQJLQJHTXLSPHQW
Batteribytesanordning; Batteriewechselvorrichtung; Changer de batterie
© BT Industries AB
--- Page 4 ---
4XDOLW\3DUWV 0450-025
A A
12 13 15 17
14 16 18
11
A-A
0RWRUIL[DWLRQSRLQWV > @
Motorupphängning / fästen; Motoraufhängung / Halterung; Points de fixation moteur
6WHHULQJDUPZLWKVHUYR 0DQ|YHUDUPVVW\UQLQJPHGVHUYR 6WHXHUDUPPLW 346 OS 3.0 325962 -
VHUYR %UDVGHPDQRHXYUHVHUYR
Pos Description Pcs Part No Note
11 Plate 1 166314
PlĂĄt; Platte; Plaque
12 Screw 1 21816
Skruv; Schraube; Vis
13 Screw 4 21141
Skruv; Schraube; Vis
14 Washer 4 20404
Bricka; Scheibe; Rondelle
15 Screw 6 21141
Skruv; Schraube; Vis
16 Washer 6 21275
Bricka; Scheibe; Rondelle
17 Screw 7 20338
Skruv; Schraube; Vis
18 Washer 7 20228
Bricka; Scheibe; Rondelle
© BT Industries AB
--- Page 5 ---
4XDOLW\3DUWV 1700-010
Pos Description Pcs Part No Note
02 Carbon brush 8 26105
Kolborste; KohlebĂĽrste; Charbon
03 Brush bridge(Complete) 1 145680
Borstbrygga(Komplett); Bürstenbräcke(Komplett); Support de porte
balais(Complet)
09 Rotor 1 150006
Rotor; Rotor; Rotor
10 Stator 1 145675
Stator; Ständer; Stator
11 Screw 6 26652
Skruv; Schraube; Vis
12 Fan 1 145689
Fläkt; Kühlgebläse; Ventilateur
13 Key 1 21132
Kil; Keil; Clavette
14 End shield 1 145679
Lagersköld; Lagerschild; Bouclier
15 Locking ring 2 29753
SpĂĄrring; Schliessring; Circlip
16 Washer 2 56016
Bricka; Scheibe; Rondelle
17 Screw 2 20224
Skruv; Schraube; Vis
18 Ball bearing 1 28886
Kullager; Kugellager; Roulement a billes
19 Ring 1 145684
Ring; Ring; Bague
20 Washer 4 21307
Bricka; Scheibe; Rondelle
21 Cable(A1) 1 145682
Kabel; Kabel; Câble
22 Cable(A2) 1 145683
Kabel; Kabel; Câble
24 Screw 8 25064
Skruv; Schraube; Vis
25 Washer 8 21307
Bricka; Scheibe; Rondelle
26 Washer 8 21275
Bricka; Scheibe; Rondelle
27 Terminal board 1 145685
Uttagsplint; Klemmbrett; Borne
28 Carbon brush spring 8 145681
Kolfjäder; Feder für Kohlenbürste; Ressort ( charbon )
29 Screw 8 20400
Skruv; Schraube; Vis
30 Expanding sleev 1 145690
Spännbussning; Dehungshülse; Douille expansion
31 Sealing ring 1 29752
Tätningsring; Dichtungsring; Bague d´étanchéité
32 Ball bearing 1 26650
Kullager; Kugellager; Roulement a billes
33 Hub 1 145678
Nav; Nabe; Moyeu
34 Locking ring 1 20037
SpĂĄrring; Schliessring; Circlip
35 Locking ring 1 20041
SpĂĄrring; Schliessring; Circlip
36 Key 1 20150
Kil; Keil; Clavette
38 Plate 2 145688
PlĂĄt; Platte; Plaque
39 Cover. 1 145687
Lucka; Deckel; Couvercle
40 End shield 1 145677
Lagersköld; Lagerschild; Bouclier
© BT Industries AB
--- Page 6 ---
4XDOLW\3DUWV 3110-005
%UDNHFRQWUROVEUDNHV\VWHP > @
Bromsreglage, färdbromssystem; Bremsregelung, Betriebsbremssystem; Commandes, systeme de
freinage
346 OS 3.0 289679 -
Pos Description Pcs Part No Note
11 Brake control complete 1 152834
Bromsreglage komplett; Bremsregler komplett; Levier de frein complete
11 Brake control complete 1 152845 Cold stores
Bromsreglage komplett; Bremsregler komplett; Levier de frein complete Fryshus; Gefrieranlage; Chambre frigor-
ifique
12 Lever 1 151473
Spak; Hebel; Levier
13 Bellows(Rubber) 1 151474-001
Bälg(Gummi); Balg(Gummi); Soufflet(Gomme)
14 Nut 1 20396
Mutter; Mutter; Ecrou
15 Locking ring 1 20885
SpĂĄrring; Schliessring; Circlip
16 Washer 1 23630
Bricka; Scheibe; Rondelle
17 Washer 1 152831
Bricka; Scheibe; Rondelle
18 Washer 1 23630
Bricka; Scheibe; Rondelle
19 Locking pin 1 20144
Spännstift; Spannstift; Goupille
20 Spring 1 142491
Fjäder; Feder; Ressort
21 Bracket 1 152832
Fäste; Halterung; Support
© BT Industries AB
--- Page 7 ---
4XDOLW\3DUWV 4110-049
6WHHULQJDUPZKHHOOHYHU > @
Manöverreglage arm / ratt / spak; Steuerarm, Lenkrad / Hebel; Bras / roue / levier de Direction
6WHHULQJZKHHOV\VWHP 5DWWVW\UQLQJ /HQNUDGVWHXHUXQJ 9RODQWGHGLUHF 346 OS 3.0 295607 -
WLRQ
Pos Description Pcs Part No Note
11 Screw 9 29918
Skruv; Schraube; Vis
12 Nut 9 29917
Mutter; Mutter; Ecrou
13 House 1 157001-001
KĂĄpa; Haus; Chape
13 House 1 157001-002 Cold stores
KĂĄpa; Haus; Chape Fryshus; Gefrieranlage; Chambre frigor-
ifique
14 Gas suspension(800 Newton) 1 150580
Gasfjäder; Gasfederung; Suspension à gaz
14 Gas suspension(500 Newton) 1 151472
Gasfjäder; Gasfederung; Suspension à gaz
15 Bracket 1 152857
Fäste; Halterung; Support
16 Lever 1 152856
Spak; Hebel; Levier
17 Axle 2 151471
Axel; Achse; Axe
17 Axle 2 152847 Cold stores
Axel; Achse; Axe Fryshus; Gefrieranlage; Chambre frigor-
ifique
18 Locking ring 4 21439
SpĂĄrring; Schliessring; Circlip
19 Protection 1 151467
Skydd; Schutz; Protéege
20 Arm(A = 225 mm) 1 151465-001
Arm; Arm; Bras
20 Arm(A = 295 mm) 1 151465-002
Arm; Arm; Bras
20 Arm(A = 365 mm) 1 151465-003
Arm; Arm; Bras
21 House(C = 203 mm) 1 152852-001
KĂĄpa; Haus; Chape
21 House(C = 273 mm) 1 152852-002
KĂĄpa; Haus; Chape
21 House(C = 343 mm) 1 152852-003
KĂĄpa; Haus; Chape
22 Screw 1 29895
Skruv; Schraube; Vis
23 Screw 1 22995
Skruv; Schraube; Vis
24 Handle 1 152837
Handtag; Handgriff; Poignée.
25 Screw 2 20333
Skruv; Schraube; Vis
26 Bellows 1 151474-002
Bälg; Balg; Soufflet
27 House 1 152851
KĂĄpa; Haus; Chape
28 Nut 1 20096
Mutter; Mutter; Ecrou
29 Washer 1 20404
Bricka; Scheibe; Rondelle
30 Distance piece 1 54731
Distans; Distanz; Distance
31 Lever 1 142422-008
Spak; Hebel; Levier
32 Bush 2 140177
Bussning; Bague; Bague
© BT Industries AB
--- Page 9 ---
4XDOLW\3DUWV 4170-005
22
21 13
16
23
24 15 17
14 12
18
19 11
25
20 A A
A-A
6WHHULQJ&KDLQOLQNDJHZLUH > @
Styrkedja / länkar / wire; Steuergelenke / Kette / Stahlseil; Cable/fixation chaine de direction
0HFKDQLFDOVWHHULQJ 0HNDQLVNVW\UQLQJ 0HFKDQLVFKVWHXHUXQJ 'LUHFWLRQ 346 OS 3.0 275189 -
PpFDQLTXH
Pos Description Pcs Part No Note
11 Locking ring 4 20885
SpĂĄrring; Schliessring; Circlip
12 End link washer 2 27876
Ändlänksbricka; Endgelenkscheibe; Mailon terminal
13 Chain lock 2 29689
KedjelĂĄs; Kettenschloss; Arret de chaine
14 Screw 1 27631
Skruv; Schraube; Vis
15 Bracket 1 138522
Fäste; Halterung; Support
16 Nut 2 20777
Mutter; Mutter; Ecrou
17 Bracket 1 138517
Fäste; Halterung; Support
18 Screw 2 26618
Skruv; Schraube; Vis
19 Washer 2 21394
Bricka; Scheibe; Rondelle
20 Chain 1 142518
Kedja; Ketten; Chaine
21 Chain 1 142517
Kedja; Ketten; Chaine
22 Chain lock 1 26011
KedjelĂĄs; Kettenschloss; Arret de chaine
23 Bracket 1 144394
Fäste; Halterung; Support
24 Screw 2 20276
Skruv; Schraube; Vis
25 Nut 1 20081
Mutter; Mutter; Ecrou
© BT Industries AB
--- Page 10 ---
4XDOLW\3DUWV 5310-012
11
05
12
6WDUWVWRSVZLWFK > @
Start/stoppströmställare; Schalter Fahren/Anhalten; Interrupteurs depart/arret
2QO\LQFKQLQJZDONEXWWRQGULYHZKHHOGLUHFWLRQ (QGDVWNU\SIDUWVLGRJ 346 OS 3.0 268927 -
nHQGHN|UNQDSS 1XUODQJVDPIDKUHQVHLWHQJHKHQ'UXFNNQRSI 0DUFKHU
OHQWHPHQWFRQGXLUHIODQF
Pos Description Pcs Part No Note
05 Push-button switch(Complete) 146151
Tryckknappsbrytare(Komplett); Druckknopfschalter(Komplett); Bouton rupt-
eur(Complet)
11 Push-button 153195
Tryckknapp; Druckknopf; Bouton
12 Contact device 153196
Kontaktblock; Kontakteinheit; Unite de contact
© BT Industries AB
--- Page 11 ---
4XDOLW\3DUWV 5390-085
&RQWUROFDEOHVKDUQHVVHV > @
Manöverkablage; Steuerstromkabel / verkabelung; Câblage de commande
6WHHULQJZKHHOV\VWHP 5DWWVW\UQLQJ /HQNUDGVWHXHUXQJ 9RODQWGHGLUHF 346 OS 3.0 325962 -
WLRQ
Pos Description Pcs Part No Note
11 Wiring harness 1 156122
Kablage; Kabelsatz; Câblage
12 Screw 4 29481
Skruv; Schraube; Vis
13 Clamp 4 20942
Klamma; Rohrschelle; Collier
14 Bracket 4 129399
Fäste; Halterung; Support
15 Wiring harness 1 160630 Main
Kablage; Kabelsatz; Câblage Huvud; Haubt; Principal
17 Wiring harness 1 156542 Driver lift
Kablage; Kabelsatz; Câblage Förarlyft; Aufheben Führer; Radeau de
soulévement, conducteur
18 Wiring harness 1 156578
Kablage; Kabelsatz; Câblage
19 Wiring harness 1 156641
Kablage; Kabelsatz; Câblage
20 Wiring harness 2 156640
Kablage; Kabelsatz; Câblage
21 Clamp 3 20942
Klamma; Rohrschelle; Collier
22 Fuse(10A) 1 122308-100
Säkring; Sicherung; Fusible
23 Fuse(20A) 1 122308-200
Säkring; Sicherung; Fusible
24 Fuse holder 2 135421
Säkringshållare; Sicherungshalter; Porte-fusibles
25 Nit 1 28959
Nit; Niet; Rivet
26 Bracket 1 135422
Fäste; Halterung; Support
27 Wiring harness 1 156121
Kablage; Kabelsatz; Câblage
29 Plate 1 166316
PlĂĄt; Platte; Plaque
30 Nut 2 20433
Mutter; Mutter; Ecrou
31 Washer 6 20375
Bricka; Scheibe; Rondelle
32 Screw 2 20750
Skruv; Schraube; Vis
© BT Industries AB
--- Page 12 ---
4XDOLW\3DUWV 5680-026
0RWRU%DWWHU\FDEOHV > @
Motor/batterikablar; Motor/batterieverkabelung; Cables moteur/batterie
6WHHULQJDUP 0DQ|YHUDUPVVW\UQLQJ 6WHXHUDUP %UDVGHPDQRHXYUH 346 OS 3.0 325962 -
Pos Description Pcs Part No Note
11 Cable(40) 1 140819
Kabel; Kabel; Câble
12 Cable(3) 1 142735
Kabel; Kabel; Câble
13 Connector with cable complete 1 166282
Handske med kabel komplett; Stromstecker mit Kabel komplett.; Connection
fiche avec câble complete.
14 Connector socket 1 128373
Kabelhandske; Leistungverbinder; Connexion socle.
15 Cable(40) 1 166332
Kabel; Kabel; Câble
16 Cable(1) 1 166331
Kabel; Kabel; Câble
17 Connector with cable complete 1 166286
Handske med kabel komplett; Stromstecker mit Kabel komplett.; Connection
fiche avec câble complete.
18 Connector socket 1 128373
Kabelhandske; Leistungverbinder; Connexion socle.
19 Screw 2 26956
Skruv; Schraube; Vis
20 Nut 2 26957
Mutter; Mutter; Ecrou
21 Handle 1 105116
Handtag; Handgriff; Poignée.
22 Cable(-) 1 166285
Kabel; Kabel; Câble
23 Cable(+) 1 166284
Kabel; Kabel; Câble
24 Screw 4 20871
Skruv; Schraube; Vis
25 Washer 4 20375
Bricka; Scheibe; Rondelle
26 Nut 4 20433
Mutter; Mutter; Ecrou
© BT Industries AB
--- Page 13 ---
4XDOLW\3DUWV 5830-017
13
01
11
12 14
15
16
17
6WHHULQJPRWRU > @
Styrmotor; Steuerungsmotor; Module moteur de direction
6WHHULQJDUPZLWKVHUYR 0DQ|YHUDUPVVW\UQLQJPHGVHUYR 6WHXHUDUPPLW 346 OS 3.0 325962 -
VHUYR %UDVGHPDQRHXYUHVHUYR
Pos Description Pcs Part No Note
01 Steering motor(Complete) 1 154353
Styrmotor(Komplett); Steuerrungsmotor(Komplett); Module moteur de direc-
tion(Complet)
11 Motor 1 139266
Motor; Motor; Moteur
12 Gear 1 154354
Växel; Getriebe; Engrenage
13 Carbon brush 2 29565
Kolborste; KohlebĂĽrste; Charbon
14 Key 1 20909
Kil; Keil; Clavette
15 Gear wheel 1 164414
Kugghjul; Zahnrad; Roue dentée
16 Washer 1 42993
Bricka; Scheibe; Rondelle
17 Screw 1 28328
Skruv; Schraube; Vis
© BT Industries AB
--- Page 14 ---
4XDOLW\3DUWV 6170-008
13
15
14
11
12 16
3UHVVXUHIORZFRQWROYDOYH > @
Tryck- / flödesventil; Druck- / Fliessventil; Valve de regulation
346 OS 3.0 271426 -
Pos Description Pcs Part No Note
11 Pressure relais 1 147069
Tryckvakt; Druckwächter; Soupape de compression
12 Valve 1 143373
Ventil; Ventil; Soupape
13 Non return valve 1 143374
Backventil; RĂĽckschlagklappe; Clapet de retenue
14 Valve(Flow) 1 143370
Ventil(Flödes); Ventil(Fluss); Soupape(Flux)
15 Valve(Magnet) 1 143371
Ventil(Magnet); Ventil(Magnet); Soupape(Magnétique)
16 Coil 1 143372
Spole; Spule; Bobine
© BT Industries AB