PDF Parts Manual BT C15 Forklift - 516 KB
This quality parts manual provides all the necessary information for the BT C15 forklift.
It contains detailed illustrations and part numbers to help you identify and order the correct components quickly and easily.
Keep your BT forklift in excellent working condition with this essential reference guide.
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--- Page 1 ---
Quality Parts
C15
Valid for machine number.................... 564221AA -
Only valid for machine number ............
Ordering number ................................. 211455
Date ..................................................... 2003-10-21
Language............................................. GB SE DE FR / ITS / ESIF
--- Page 3 ---
Quality Parts
5460-00053 Transistor panel Initial lift
Transistorpanel ; Transistorpanel; Panneau transistor;
5510-00101 Work function micro switches, potentiometers Frame pivot
Arbetsfunktionsbrytare/-potentiometer; Schalter/Potentiometer Arbeitsfunktion; Rupteurs (switchs)/
potentiomètres;
5520-00005 Work function relays Cabin
Arbetsfunktionsrelä; Relais Arbeitsfunktion; Relais fonction de travail;
5520-00006 Work function relays Chassis
Arbetsfunktionsrelä; Relais Arbeitsfunktion; Relais fonction de travail;
5590-00094 Work function harnesses/ fuse Mast
Arbetsfunktionskablage/ -säkring; Steurstromverkabelung/ -Sicherung; Câblage/ fusible fonction
de travail;
5590-00095 Work function harnesses/ fuse Cabin / turret head-three-way fork unit
Arbetsfunktionskablage/ -säkring; Steurstromverkabelung/ -Sicherung; Câblage/ fusible fonction
de travail;
5590-00097 Work function harnesses/ fuse Frame pivot
Arbetsfunktionskablage/ -säkring; Steurstromverkabelung/ -Sicherung; Câblage/ fusible fonction
de travail;
5680-00101 Battery/motor cables, fuse
Batteri-/motorkablar, säkring; Batterie-/Motor kabel, Sicherung; Câbles de batterie/moteur, fusible;
5710-00094 Drive/multi-function PCBs MCU
Elektronikkort ĂĄkning/kombination; Elektronikkarten Fahren/kombination; Cartes Ă©lectroniques
déplacement/combinaison;
5720-00005 Work function PCBs FCU
Elektronikkort arbetsfunktion; Elektronikkarten Arbeitsfunktion; Cartes Ă©lectroniques fonction de
travail;
5790-00019 Safely electronics harnesses, fuse
Skyddselektronikkablage/-säkring; Verkabelung, Sicherung Schutzelektronik; Faisceaux/câbles de
commande, fusible, Ă©lectronique de protection;
5830-00112 Safety probes/ sensors
Säkerhets-givare/-sensorer; Sicherheitsgeber/-sensor; Capteurs de sécurité;
5830-00122 Safety probes/ sensors
Säkerhets-givare/-sensorer; Sicherheitsgeber/-sensor; Capteurs de sécurité;
5840-00013 Aisle probes/sensors Means of attachment / Wiring harness
Gångindikeringsgivare/-sensor; "Im Gang"-geber/-sensor; Capteurs d´indication "en allée";
5840-00014 Aisle probes/sensors Aisle indication
Gångindikeringsgivare/-sensor; "Im Gang"-geber/-sensor; Capteurs d´indication "en allée";
5840-00015 Aisle probes/sensors End of aisle brake
Gångindikeringsgivare/-sensor; "Im Gang"-geber/-sensor; Capteurs d´indication "en allée";
5840-00017 Aisle probes/sensors Individual aisle idetification
Gångindikeringsgivare/-sensor; "Im Gang"-geber/-sensor; Capteurs d´indication "en allée";
5840-00018 Aisle probes/sensors Aisel end stop
Gångindikeringsgivare/-sensor; "Im Gang"-geber/-sensor; Capteurs d´indication "en allée";
© BT Industries AB
--- Page 4 ---
Quality Parts 0340-00357
0340-00357 Inspection covers [2003-06-17]
Huvar, luckor; Hauben, Abdeckungen; Capots, couvercles;
712 C15 564221 -
Pos Description Pcs Part No Note
11 Lock 1 209871
LĂĄs; Schloss; Verrou
12 Arm 1 209872
Arm; Arm; Bras
13 Consol 1 212805
Konsol; Konsole; Console
14 Screw 2 29592
Skruv; Schraube; Vis
15 Nut 2 173037
Mutter; Mutter; Ecrou
16 Guide ring 1 136937
Styrring; Steuerring; Anneau de guidage
17 Screw 2 24488
Skruv; Schraube; Vis
18 Link 1 209874
Länk; Gelenk; Bras
19 Spring 1 25969
Fjäder; Feder; Ressort
20 Ear 1 209873
Ă–ra; Halter; Etrier
21 Nut 2 29790
Mutter; Mutter; Ecrou
22 Lock 1 208433
LĂĄs; Schloss; Verrou
23 Screw 2 21141
Skruv; Schraube; Vis
24 Washer 2 20404
Bricka; Scheibe; Rondelle
25 Nut 2 173037
Mutter; Mutter; Ecrou
26 Consol 1 202825
Konsol; Konsole; Console
27 Nut 2 20081
Mutter; Mutter; Ecrou
28 Washer 2 20404
Bricka; Scheibe; Rondelle
29 Pin 1 202824
Tapp; Zapfen; Pivot
30 Guide pin 1 136936
Styrtapp; FĂĽhrungstift; Goupille de guidage
31 Washer 2 20228
Bricka; Scheibe; Rondelle
32 Nut 1 20777
Mutter; Mutter; Ecrou
33 Cotter pin 4 21445
Saxpinne; Gespalter stift; Goupille fendue
34 Gas suspension 1 211659
Gasfjäder; Gasfederung; Suspension à gaz
35 Washer 1 20348
Bricka; Scheibe; Rondelle
36 Nut 1 20045
Mutter; Mutter; Ecrou
37 Catch 1 213226
Spärr; Sperre; Arret
38 Nut 1 20016
Mutter; Mutter; Ecrou
39 Washer 1 42993
Bricka; Scheibe; Rondelle
40 Washer 2 20348
Bricka; Scheibe; Rondelle
41 Screw 2 20439
Skruv; Schraube; Vis
© BT Industries AB
--- Page 5 ---
Quality Parts 0510-00015
0510-00015 Cabin fixing points [2003-10-01]
Hyttinfästning; Kabinenbefestigung; Points de fixation cabine;
Roller; Rulle; Rolle; Roleau 712 C15 564221 -
Pos Description Pcs Part No Note
11 Roller(Complete) 4 145716
Rulle(Komplett); Rolle(Komplett); Roleau(Complet)
12 Bracket 4 145718
Fäste; Halterung; Support
13 Axle 4 145719
Axel; Achse; Axe
14 Locking ring 8 20019
SpĂĄrring; Schliessring; Circlip
15 Roller 8 29764
Rulle; Rolle; Roleau
16 Washer 16 47886
Bricka; Scheibe; Rondelle
17 Shim(0,5 mm) 146012-001
Shims; Schim; Cale
17 Shim(1 mm) 146012-002
Shims; Schim; Cale
17 Shim(0,8 mm) 146012-003
Shims; Schim; Cale
18 Screw 16 20400
Skruv; Schraube; Vis
19 Roller 147497 A = 108,9 mm
Rulle; Rolle; Roleau
19 Roller 147498 A = 109,4 mm
Rulle; Rolle; Roleau
19 Roller 211300 A = 109,9 mm
Rulle; Rolle; Roleau
19 Roller 211301 A = 110,4 mm
Rulle; Rolle; Roleau
19 Roller 211302 A = 110,9 mm
Rulle; Rolle; Roleau
20 Shim(1 mm) 27237
Shims; Schim; Cale
21 Shim(0,5 mm) 200392-001
Shims; Schim; Cale
21 Shim(0,8 mm) 200392-002
Shims; Schim; Cale
21 Shim(1 mm) 200392-003
Shims; Schim; Cale
22 Stop bar 2 211878
Anslag; Anschlag; Arret
23 Screw 4 28447
Skruv; Schraube; Vis
24 Screw 6 28232
Skruv; Schraube; Vis
25 Friction block 2 200391
Glidkloss; GleitstĂĽck; Curseur
© BT Industries AB
--- Page 6 ---
Quality Parts 0800-00005
© BT Industries AB
--- Page 7 ---
Quality Parts 0840-00097
© BT Industries AB
--- Page 8 ---
Quality Parts 1710-00080
1710-00080 Electric pump motor [2003-06-17]
Elektrisk pumpmotor; Elektro-Pumpenmotor; Moteur de pompe Ă©lectrique;
Steering; Styrning; Steuern; Commande 712 C15 564221 -
Pos Description Pcs Part No Note
01 Motor(Complete) 1 171927
Motor(Komplett); Motor(Komplett); Moteur(Complet)
11 Rotor 1 180122
Rotor; Rotor; Rotor
12 Stator 1 180123
Stator; Ständer; Stator
13 Bearing 1 28887
Lager; Lager; Roulement
14 Washer 1 21656
Bricka; Scheibe; Rondelle
15 End shield 1 173910
Lagersköld; Lagerschild; Bouclier
16 Sealing ring 1 22290
Tätningsring; Dichtungsring; Bague d´étanchéité
17 Screw 6 20343
Skruv; Schraube; Vis
18 Washer 6 21307
Bricka; Scheibe; Rondelle
25 Fan 1 28322
Fläkt; Kühlgebläse; Ventilateur
27 Screw 4 22780
Skruv; Schraube; Vis
28 Washer 4 21307
Bricka; Scheibe; Rondelle
29 Nut 4 20235
Mutter; Mutter; Ecrou
30 Washer 4 26101
Bricka; Scheibe; Rondelle
31 End plate 1 180125
Ă„ndplatta; Endplatte; Plaque terminale
32 Screw(With cable) 1 180126
Skruv(Med kabel); Schraube(Mit Kabel); Vis(Avec Câble)
33 Washer 6 21275
Bricka; Scheibe; Rondelle
34 Nut 6 20081
Mutter; Mutter; Ecrou
35 Insulation plate 1 180142
Isolerplatta; Isolierplatte; Plaque isolation
36 Screw 2 26654
Skruv; Schraube; Vis
37 Plate 2 180129
PlĂĄt; Platte; Plaque
38 Screw 4 21661
Skruv; Schraube; Vis
39 Carbon brush 8 180128
Kolborste; KohlebĂĽrste; Charbon
40 End shield 1 173909
Lagersköld; Lagerschild; Bouclier
41 Screw 6 26652
Skruv; Schraube; Vis
42 Washer 6 21307
Bricka; Scheibe; Rondelle
43 Protection 1 26656
Skydd; Schutz; Protéege
44 Brush bridge 1 180124
Borstbrygga; Bürstenbräcke; Support de porte balais
45 Locking ring 1 26651
SpĂĄrring; Schliessring; Circlip
46 Ball bearing 1 28886
Kullager; Kugellager; Roulement a billes
47 Cover 1 180141
Lock; Deckel; Couvercle
© BT Industries AB
--- Page 9 ---
Quality Parts 2550-00064
2550-00064 Mechanical drive gear unit [2003-06-17]
Drivaggregat/-växel; Antriebsaggregat/-getriebe; Groupe de traction, réducteur;
712 C15 564221 -
Pos Description Pcs Part No Note
01 Driving gear compl. 2 171464
Drivväxel kompl.; Antriebssatz kompl.; Groupe de entrainement compl.
11 Screw 4 26327
Skruv; Schraube; Vis
12 Washer 2 27213
Bricka; Scheibe; Rondelle
13 Screw 2 27212
Skruv; Schraube; Vis
14 Screw 12 20078
Skruv; Schraube; Vis
16 Screw 16 23932
Skruv; Schraube; Vis
17 Screw 4 28344
Skruv; Schraube; Vis
18 Gear wheel 2 150898
Kugghjul; Zahnrad; Roue dentée
19 Spare part kit : Bevel gear 2 150869
Reservdelssats : Koniskt kugghjul; Satz : Kegelrad; Jeux : Roue conique
Ă denture droite
20 Protection 2 182728
Skydd; Schutz; Protéege
21 Screw 14 150881
Skruv; Schraube; Vis
22 Axle 2 150868
Axel; Achse; Axe
23 Sealing 2 29888
Tätning; Dichtung; Joint
24 Shim(0,05 mm) 150885-001
Shims; Schim; Cale
24 Shim(0,1mm) 150885-002
Shims; Schim; Cale
24 Shim(0,2 mm) 150885-003
Shims; Schim; Cale
24 Shim(0,3 mm) 150885-004
Shims; Schim; Cale
24 Shim(0,5 mm) 150885-005
Shims; Schim; Cale
24 Shim(0,15 mm) 150885-006
Shims; Schim; Cale
25 Roller bearing 2 29864
Rullager; Rollenlager; Palier Ă roleaux
26 Shim(0,05 mm) 150884-001
Shims; Schim; Cale
26 Shim(0,1mm) 150884-002
Shims; Schim; Cale
26 Shim(0,2 mm) 150884-003
Shims; Schim; Cale
26 Shim(0,3 mm) 150884-004
Shims; Schim; Cale
26 Shim(0,5 mm) 150884-005
Shims; Schim; Cale
26 Shim(0,15 mm) 150884-006
Shims; Schim; Cale
27 Roller bearing 2 29865
Rullager; Rollenlager; Palier Ă roleaux
28 O-ring 2 29886
O-ring; O-ring; Joint torique
29 Washer 2 150900
Bricka; Scheibe; Rondelle
30 Nut 2 139714
Mutter; Mutter; Ecrou
© BT Industries AB
--- Page 10 ---
Quality Parts 4160-00004
4160-00004 P0017494
11
12
13 17
14
19
15
18
16
4160-00004 Servo-motor/cylinder [2003-06-17]
Servo-motor/cylinder; Servomotor, Lenkhilfezylindersteuerzylinder; Moteur hydraulique, vérin de
direction;
Hydraulic steering; Hydraulisk styrning; Hydraulische steuerung; Com- 712 C15 564221 -
mande hydraulique
Pos Description Pcs Part No Note
11 Cylinder(Complete) 2 202868
Cylinder(Komplett); Zylinder(Komplett); Verin(Complet)
12 Packing set 2 174234
Packningssats; Packungssatz; Jeux d´ étanchéite.
13 Piston rod 2 210511
KolvstĂĄng; Kolbenstange; Tige de piston
14 Piston 2 210510
Kolv; Kolben; Piston
15 Guide 2 210509
Styrning; Steuerung; Guidage
16 Cylinder pipe 2 210512
Cylinderrör; Zylinderrohr; Tube de cylindre
17 Bearing 4 211307
Lager; Lager; Roulement
18 Cylinder bolt 4 28283
Cylindrisk bult; Zylinderbolzen; Boulon de cylindrique
19 Cotter pin 4 23602
Saxpinne; Gespalter stift; Goupille fendue
© BT Industries AB
--- Page 11 ---
Quality Parts 4310-00034
© BT Industries AB
--- Page 12 ---
Quality Parts 5280-00056
© BT Industries AB
--- Page 14 ---
Quality Parts 5590-00094
5590-00094 Work function harnesses/ fuse [2003-10-17]
Arbetsfunktionskablage/ -säkring; Steurstromverkabelung/ -Sicherung; Câblage/ fusible fonction
de travail;
Mast; Stativ; Hubgerüst; Mât 712 C15 564221 -
Pos Description Pcs Part No Note
18 Roller 1 183141
Rulle; Rolle; Roleau
19 Roller 1 183142
Rulle; Rolle; Roleau
26 Wiring harness 1 202525-101 H12 = 4100 mm
Kablage; Kabelsatz; Câblage
26 Wiring harness 1 202525-106 H12 = 4700 mm
Kablage; Kabelsatz; Câblage
26 Wiring harness 1 202525-111 H12 = 5300 mm
Kablage; Kabelsatz; Câblage
26 Wiring harness 1 202525-116 H12 = 6050 mm
Kablage; Kabelsatz; Câblage
26 Wiring harness 1 202525-121 H12 = 7400 mm
Kablage; Kabelsatz; Câblage
26 Wiring harness 1 202525-126 H12 = 8600 mm
Kablage; Kabelsatz; Câblage
26 Wiring harness 1 202525-131 H12 = 9800 mm
Kablage; Kabelsatz; Câblage
26 Wiring harness 1 202525-136 H12 = 11000 mm
Kablage; Kabelsatz; Câblage
26 Wiring harness 1 202525-141 H12 = 11600 mm
Kablage; Kabelsatz; Câblage
26 Wiring harness 1 202525-146 H12 = 12650 mm
Kablage; Kabelsatz; Câblage
27 Wiring harness 1 202524-101 H12 = 4100 mm
Kablage; Kabelsatz; Câblage
27 Wiring harness 1 202524-106 H12 = 4700 mm
Kablage; Kabelsatz; Câblage
27 Wiring harness 1 202524-111 H12 = 5300 mm
Kablage; Kabelsatz; Câblage
27 Wiring harness 1 202524-116 H12 = 6050 mm
Kablage; Kabelsatz; Câblage
27 Wiring harness 1 202524-121 H12 = 7400 mm
Kablage; Kabelsatz; Câblage
27 Wiring harness 1 202524-126 H12 = 8600 mm
Kablage; Kabelsatz; Câblage
27 Wiring harness 1 202524-131 H12 = 9800 mm
Kablage; Kabelsatz; Câblage
27 Wiring harness 1 202524-136 H12 = 11000 mm
Kablage; Kabelsatz; Câblage
27 Wiring harness 1 202524-141 H12 = 11600 mm
Kablage; Kabelsatz; Câblage
27 Wiring harness 1 202524-146 H12 = 12650 mm
Kablage; Kabelsatz; Câblage
28 Bracket 1 169376-007
Fäste; Halterung; Support
29 Screw 2 20400
Skruv; Schraube; Vis
30 Pulley wheel 1 183109
Brythjul; Umlenkrollen; Galet de renvoi
31 Screw 2 20259
Skruv; Schraube; Vis
32 Washer 2 20375
Bricka; Scheibe; Rondelle
33 Nut 4 20255
Mutter; Mutter; Ecrou
33 Screw 4 21252
Skruv; Schraube; Vis
33 Washer 8 22417
Bricka; Scheibe; Rondelle
© BT Industries AB
--- Page 15 ---
Quality Parts 5680-00101
© BT Industries AB
--- Page 16 ---
Quality Parts 5840-00014
5840-00014 Aisle probes/sensors [2003-06-17]
Gångindikeringsgivare/-sensor; "Im Gang"-geber/-sensor; Capteurs d´indication "en allée";
Aisle indication; Gångindikering; Gangerkennung; Indicateurs d`allée 712 C15 564221 -
Pos Description Pcs Part No Note
11 Magnet switch(Kit) 1 183467 Aisle indication
Magnetbrytare(Sats); Magnetschalter(satz); Rupteur de bobine(Jeux) GĂĄngindikering; Gangerkennung;
Indicateurs d`allée
12 Bracket 2 213600
Fäste; Halterung; Support
13 Screw 4 20259
Skruv; Schraube; Vis
14 Washer 4 20375
Bricka; Scheibe; Rondelle
15 Nut 16 20255
Mutter; Mutter; Ecrou
16 Washer 16 21392
Bricka; Scheibe; Rondelle
17 Damper 8 136060
Dämpare; Dämpfer; Attenteur
18 Magnet switch 2 213594-070
Magnetbrytare; Magnetschalter; Rupteur de bobine
19 Magnet switch 2 213594-070
Magnetbrytare; Magnetschalter; Rupteur de bobine
© BT Industries AB
--- Page 17 ---
Quality Parts 6120-00199
6120-00199 Hydraulic tank lines [2003-06-17]
Tankhydraulledningar; Hydrauliktankleitungen; Tuyaux réservoir hydraulique;
712 C15 564221 -
Pos Description Pcs Part No Note
11 Clamp 1 21239
Klamma; Rohrschelle; Collier
12 Hose 1 200271
Slang; Schlauch; Tuyau flexible
13 Clamp 1 20710
Klamma; Rohrschelle; Collier
14 Screw 4 20276
Skruv; Schraube; Vis
15 Washer 4 21275
Bricka; Scheibe; Rondelle
16 Connection 1 142350
Koppling; Kupplung; Raccord
17 O-ring 1 28116
O-ring; O-ring; Joint torique
18 Clamp 1 26969
Klamma; Rohrschelle; Collier
19 Hose 1 201721
Slang; Schlauch; Tuyau flexible
20 Clamp 1 28691
Klamma; Rohrschelle; Collier
21 Pipe 1 133645-005
Rör; Rohr; Tube
22 Connection 1 28781
Koppling; Kupplung; Raccord
23 Clamp 1 20710
Klamma; Rohrschelle; Collier
24 Hose 1 173434-002
Slang; Schlauch; Tuyau flexible
25 Connection 1 29716
Koppling; Kupplung; Raccord
26 Hose 1 203015
Slang; Schlauch; Tuyau flexible
27 Washer 4 21351
Bricka; Scheibe; Rondelle
28 Screw 4 20871
Skruv; Schraube; Vis
29 Clamp 1 20710
Klamma; Rohrschelle; Collier
30 Connection 1 141175
Koppling; Kupplung; Raccord
31 O-ring 1 21761
O-ring; O-ring; Joint torique
32 Connection 1 28781
Koppling; Kupplung; Raccord
33 Connection 1 28781
Koppling; Kupplung; Raccord
34 Hose 1 203016
Slang; Schlauch; Tuyau flexible
35 Connection 1 26202
Koppling; Kupplung; Raccord
38 Clamp 1 21239
Klamma; Rohrschelle; Collier
39 Hose 1 200272
Slang; Schlauch; Tuyau flexible
40 Connection 1 28064
Koppling; Kupplung; Raccord
41 Hose 1 202982
Slang; Schlauch; Tuyau flexible
42 Connection 1 28947
Koppling; Kupplung; Raccord
© BT Industries AB
--- Page 18 ---
Quality Parts 6230-00089
6230-00089 Hydraulic lines chassis [2003-06-17]
Chassimonterade hydraulledningar; Hydraulikleitungen Chassis; Circuits hydrauliques châssis;
712 C15 564221 -
Pos Description Pcs Part No Note
11 Connection 2 28781 H12 < = 8600 mm
Koppling; Kupplung; Raccord
11 Connection 4 28781 H12 > 8600 mm
Koppling; Kupplung; Raccord
12 Connection 2 28801 H12 < = 8600 mm
Koppling; Kupplung; Raccord
12 Connection 4 28801 H12 > 8600 mm
Koppling; Kupplung; Raccord
13 Pipe 1 200686 H12 < = 8600 mm
Rör; Rohr; Tube
13 Pipe 2 200686 H12 > 8600 mm
Rör; Rohr; Tube
14 Connection 1 28781
Koppling; Kupplung; Raccord
15 Pipe 1 200687
Rör; Rohr; Tube
16 Connection 1 29532
Koppling; Kupplung; Raccord