PDF Parts Manual 2003 Hyster CHALLENGER H14.00-18.00XM-12 (A214) - 1007 KB
This is the official parts manual for the 2003 Hyster CHALLENGER series, including models H14.00XM-12 through H18.00XM-12EC (A214 series).
It contains detailed exploded diagrams and OEM part numbers for every component.
This guide is crucial for parts managers and technicians to accurately identify and order replacement parts.
Keep your heavy-duty Hyster forklift maintained with the correct components.
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--- Page 1 ---
PARTS
MANUAL
CHALLENGER
H14.00-18.00XM-12, -12EC
(A214)
CUSTOMER EDITION
1452617 ©2003 Hyster Company
07/2003
--- Page 3 ---
UNIT CODE A214
07/2003 EUROPE
TABLE OF CONTENTS (Continued)
DESCRIPTION PAGE
O
OIL COOLER
TIER I ENGINE ............................................................................................................................................... 2-17
OIL COOLER AND ATTACHING PARTS
EMPTY CONTAINER HANDLER
TIER II ENGINE ............................................................................................................................................ 9-8
OIL FILLER ARRANGEMENT
S/N A214E-01951A⇒ ..................................................................................................................................... 2-52
TIER I ENGINE ............................................................................................................................................... 2-19
TIER II ENGINE
⇒S/N A214E-01950A ................................................................................................................................. 2-50
OIL LEVEL GAUGE
TIER I ENGINE ............................................................................................................................................... 2-18
OPERATOR COMPARTMENT
WITH CAB
SHEET 1 OF 3 ............................................................................................................................................ 1-16
SHEET 2 OF 3 ............................................................................................................................................ 1-18
SHEET 3 OF 3 ............................................................................................................................................ 1-22
WITHOUT CAB............................................................................................................................................... 1-14
OUTER MAST
EMPTY CONTAINER HANDLER.................................................................................................................... 11-4
TWO STAGE VISTA ........................................................................................................................................ 10-2
P
PARK BRAKE
⇒S/N A214E-01994B (H450H)(FLT), ⇒S/N A214E-02000B (ECH) ⇒S/N PENDING PER ECN 68236
(H360-400H)(FLT) ......................................................................................................................................... 6-14
PRE-CLEANER ASSEMBLY .............................................................................................................................. 2-77
R
RADIATOR PLUMBING
TIER II ENGINE .............................................................................................................................................. 2-55
S
SEAT
HIGH BACK
KAB ............................................................................................................................................................. 1-52
SUSPENSION, HIGH BACK, GRAMMER
SHEET 1 OF 2
S/N PENDING PER ECN 99782⇒.......................................................................................................... 1-54
SHEET 2 OF 2
S/N PENDING PER ECN 99782⇒.......................................................................................................... 1-58
SIDE-SHIFT CYLINDER
CONTAINER HANDLING ATTACHMENT
⇒S/N A214E-1806.................................................................................................................................... 11-66
S/N A214E-1807⇒.................................................................................................................................... 11-68
SINGLE HORIZONTAL TWIST LOCK HEAD ASSEMBLY
CONTAINER HANDLING ATTACHMENT (573)
S/N A214E-1807⇒.................................................................................................................................... 11-42
SLAVE BEAM
EMPTY CONTAINER HANDLER
©2003 HYSTER COMPANY See Service Manual vii
for service procedures.
--- Page 4 ---
UNIT CODE A214
07/2003 EUROPE
IDENTIFICATION OF ATTACHMENT AND
SIDE-SHIFT CARRIAGE SERIAL NUMBERS
(1) and (2) The first letter and three numbers indicate the attachment unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Hyster lift trucks.
Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to
identify the attachment.
Always refer to the group, serial, or part number when ordering service parts.
Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department)
are identified by a model prefix code beginning with the letter "S". Contact your dealer for Hyster lift trucks for
information on these assemblies.
©2003 HYSTER COMPANY See Service Manual xvii
for service procedures.
--- Page 6 ---
UNIT CODE A214
07/2003 EUROPE
OPERATOR COMPARTMENT
WITH CAB
SHEET 1 OF 3
KEY:
A: Empty Container Handler
B: Fork Lift Truck
QTY
ITEM PART NO. DESCRIPTION A B
1 1325567 Bracket................................................................................................................. 2 2
2 1325576 Bracket................................................................................................................. 2 2
3 309637 Screw................................................................................................................... 12 12
4 1325582 Seal ..................................................................................................................... AR AR
5 1384506 Cover ................................................................................................................... 1 ..
6 1384659 Capscrew............................................................................................................. 8 ..
7 1324577 Washer ................................................................................................................ 8 ..
8 1312226 Fan Assembly ...................................................................................................... 1 1
8 1307755 Fan .................................................................................................................. 1 1
8 181045 Connector........................................................................................................ 1 1
8 134810 Blade ............................................................................................................... 1 1
8 1301783 Ring ................................................................................................................. 1 1
9 16750 Screw................................................................................................................... 4 4
10 15152 Lockwasher.......................................................................................................... 4 4
11 1301254 Dome Light .......................................................................................................... 1 1
12 1307051 Bulb ..................................................................................................................... 1 1
13 302236 Screw................................................................................................................... 2 2
14 1311217 Plug ..................................................................................................................... 2 2
15 816046 Wiper Blade ......................................................................................................... 4 4
16 a 1306902 Wiper Motor ......................................................................................................... 3 3
16 b 1504017 Retrofit Kit............................................................................................................ 1 1
16 b 1517976 Wiper Motor Assembly .................................................................................... 1 1
16 b 1504014 Wire Harness (Adapter) .............................................................................. 1 1
17 816045 Wiper Arm (Rear) ................................................................................................ 1 1
18 1458609 Wiper Arm (Front) ................................................................................................ 1 1
19 816372 Wiper Arm (Top) .................................................................................................. 1 1
20 1318443 Wiper Blade ......................................................................................................... 1 1
21 1373701 Operator Compartment........................................................................................ 1 ..
21 1373725 Operator Compartment........................................................................................ .. 1
22 d 1369520 Striker .................................................................................................................. .. 2
22 c 1393748 Striker Plate ......................................................................................................... .. 2
23 d 1373690 Spacer ................................................................................................................. .. 2
24 287854 Capscrew............................................................................................................. .. 4
25 292682 Lockwasher.......................................................................................................... .. 4
26 320159 Washer ................................................................................................................ .. 4
27 136692 Nut ....................................................................................................................... .. 4
FOOTNOTES:
a ⇒ S/N A214E-1797
b S/N A214E-1798 ⇒
c D/B 01/1998 ⇒
d ⇒ D/B 03/1998
©2003 HYSTER COMPANY See Service Manual 1-17
for service procedures.
--- Page 7 ---
UNIT CODE A214
07/2003 EUROPE
COVERS
EMPTY CONTAINER HANDLER
ITEM PART NO. DESCRIPTION QTY
1 1382634 Cover ........................................................................................................................... 1
2 1383879 Cover ........................................................................................................................... 1
3 1382846 Bracket......................................................................................................................... 1
4 a 1450761 Pan .............................................................................................................................. 1
4 b 1516916 Pan .............................................................................................................................. 1
5 c 1384507 Mud Guard................................................................................................................... 1
5 d 1465470 Mud Guard................................................................................................................... 1
6 1382848 Bracket......................................................................................................................... 1
7 1383876 Stop Plate .................................................................................................................... 1
8 1385584 Gas Spring................................................................................................................... 1
9 362030 Handle ......................................................................................................................... 1
10 1450759 Button .......................................................................................................................... 2
11 316836 Nut ............................................................................................................................... 2
12 287854 Capscrew..................................................................................................................... 7
13 292501 Capscrew..................................................................................................................... 2
14 320156 Washer ........................................................................................................................ 3
15 292680 Lockwasher.................................................................................................................. 3
16 136687 Nut ............................................................................................................................... 2
17 292500 Capscrew..................................................................................................................... 1
18 320160 Washer ........................................................................................................................ 16
19 292681 Lockwasher.................................................................................................................. 6
20 136692 Nut ............................................................................................................................... 16
21 239503 Nut ............................................................................................................................... 2
22 292682 Lockwasher.................................................................................................................. 16
23 320159 Washer ........................................................................................................................ 4
24 136985 Capscrew..................................................................................................................... 2
25 1384667 Bracket......................................................................................................................... 1
26 1384661 Nut ............................................................................................................................... 6
27 1384532 Cover (LH) ................................................................................................................... 1
27 1384648 Cover (RH)................................................................................................................... 1
28 1393861 Cover ........................................................................................................................... 1
29 1384652 Cover ........................................................................................................................... 1
30 1384653 Cover ........................................................................................................................... 1
31 1384651 Mount........................................................................................................................... 1
32 329067 Screw........................................................................................................................... 18
33 320158 Washer ........................................................................................................................ 23
34 136749 Capscrew..................................................................................................................... 6
35 320160 Washer ........................................................................................................................ 4
36 292681 Lockwasher.................................................................................................................. 6
37 d 1302109 Edge Trim .................................................................................................................... AR
38 d 238810 Adhesive ...................................................................................................................... AR
FOOTNOTES:
a ⇒ S/N A214E-01842Z
b S/N A214E-01843Z ⇒
c ⇒ S/N A214E-1658
d S/N A214E-1659 ⇒
©2003 HYSTER COMPANY See Service Manual 1-27
for service procedures.
--- Page 9 ---
UNIT CODE A214
07/2003 EUROPE
COUNTERWEIGHTS
KEY:
A: H14.00XM
B: H15.00XM
C: H16.00XM
D: H18.00XM
E: H20.00XM
QTY
ITEM PART NO. DESCRIPTION A B C D E
1 1373570 Counterweight (Center) ...................................................... 1 1 1 1 1
2 b 1373571 Counterweight (LH) (Rear Fender) ..................................... 1 1 .. 1 1
2 a 1453024 Counterweight (LH) (Rear Fender) ..................................... .. .. 1 1 ..
3 b 1373572 Counterweight (RH) (Rear Fender) .................................... 1 1 .. 1 1
3 a 1453025 Counterweight (RH) (Rear Fender) .................................... .. .. 1 1 ..
4 376319 Capscrew............................................................................ 2 2 2 2 2
5 149531 Washer ............................................................................... 2 2 2 2 2
6 197070 Washer ............................................................................... 2 2 2 2 2
7 221372 Nut ...................................................................................... 2 2 2 2 2
8 1301086 Washer ............................................................................... 4 4 4 4 6
9 316829 Nut ...................................................................................... 4 4 4 4 4
10 1373760 Tow Pin ............................................................................... 1 1 1 1 1
11 c 302497 Tow Pin ............................................................................... 1 1 1 1 1
11 d 1453739 Tow Pin (Coated) ................................................................ 1 1 1 1 1
12 296431 Washer ............................................................................... 4 4 4 4 4
13 b 1373573 Counterweight (Tier I Engine)............................................. .. 1 1 1 1
13 b 1517108 Counterweight (Tier II Engine)............................................ .. 1 1 1 1
13 a 1373573 Counterweight (Tier I Engine)............................................. .. .. 1 1 ..
13 a 1517108 Counterweight (Tier II Engine)............................................ .. .. 1 1 ..
14 b 1373750 Cam .................................................................................... .. 2 2 2 2
14 a 1373750 Cam .................................................................................... .. .. 2 2 ..
15 b 292591 Capscrew............................................................................ .. 2 2 2 2
15 a 292591 Capscrew............................................................................ .. .. 2 2 ..
16 b 296431 Washer ............................................................................... .. 4 4 4 4
16 a 296431 Washer ............................................................................... .. .. 4 4 ..
17 b 316829 Nut ...................................................................................... .. 2 2 2 ..
17 a 316829 Nut ...................................................................................... .. .. 2 2 ..
18 b 1373773 Counterweight .................................................................... 1 2 .. 2 ..
19 b 1382624 Capscrew............................................................................ 1 .. .. .. ..
19 b 1385545 Capscrew............................................................................ .. 1 .. 1 ..
20 b 292687 Lockwasher......................................................................... 3 3 .. 3 ..
21 b 1301086 Washer ............................................................................... 3 3 .. 3 ..
22 b 1493615 Counterweight .................................................................... 1 1 .. .. ..
22 a 1493615 Counterweight .................................................................... .. .. 1 .. ..
23 b 292597 Capscrew............................................................................ 2 2 .. .. ..
23 a 292597 Capscrew............................................................................ .. .. 2 .. ..
24 b 1301086 Washer ............................................................................... 1 2 .. .. ..
25 b 292687 Lockwasher......................................................................... 1 2 .. .. ..
26 b 1373574 Counterweight .................................................................... .. .. .. 2 2
27 b 1373761 Capscrew............................................................................ .. .. .. 4 4
28 a 1382624 Capscrew............................................................................ .. .. 2 2 ..
28 264134 Sealant ............................................................................... AR AR AR AR AR
28 b 309707 Capscrew............................................................................ 4 4 4 .. ..
28 a 309707 Capscrew............................................................................ .. .. 2 2 ..
©2003 HYSTER COMPANY See Service Manual 1-47
for service procedures.
--- Page 11 ---
UNIT CODE A214
07/2003 EUROPE
2 ENGINES
2 ENGINES
--- Page 12 ---
UNIT CODE A214
07/2003 EUROPE
THERMOSTAT (Figure 2-6)
TIER I ENGINE
ITEM PART NO. DESCRIPTION QTY
1484262 Engine Assembly ......................................................................................................... 1
1 1512000 Thermostat .............................................................................................................. 1
©2003 HYSTER COMPANY See Service Manual 2-9
for service procedures.
--- Page 13 ---
UNIT CODE A214
07/2003 EUROPE
OIL FILLER ARRANGEMENT (Figure 2-16)
TIER I ENGINE
ITEM PART NO. DESCRIPTION QTY
1484262 Engine Assembly ......................................................................................................... 1
1 1512051 Capscrew ................................................................................................................ 1
2 1512459 Seal Ring................................................................................................................. 2
3 1512012 Seal Ring................................................................................................................. 1
4 1512460 Capscrew ................................................................................................................ 1
5 1512461 Connection .............................................................................................................. 1
6 1512462 Brace ....................................................................................................................... 1
7 1512463 Cap.......................................................................................................................... 1
8 1512464 Tube......................................................................................................................... 1
©2003 HYSTER COMPANY See Service Manual 2-19
for service procedures.
--- Page 14 ---
UNIT CODE A214
07/2003 EUROPE
FLYWHEEL (Figure 2-26)
TIER I AND TIER II ENGINES
ITEM PART NO. DESCRIPTION QTY
1484262 Engine Assembly ......................................................................................................... 1
1 1512444 Flywheel .................................................................................................................. 1
2 1512445 Ring Gear............................................................................................................ 1
3 1512106 Capscrew ................................................................................................................ 8
4 1512107 Washer .................................................................................................................... 8
©2003 HYSTER COMPANY See Service Manual 2-29
for service procedures.
--- Page 15 ---
UNIT CODE A214
07/2003 EUROPE
LIFT PUMP (Figure 2-34)
TIER II
ITEM PART NO. DESCRIPTION QTY
1499323 Engine Assembly ......................................................................................................... 1
1532627 Engine Assembly ......................................................................................................... 1
1 1521860 Nut ............................................................................................................................... 3
2 1512004 Capscrew..................................................................................................................... 4
3 1543359 Washer ........................................................................................................................ 1
4 1521861 Gasket ......................................................................................................................... 1
5 1521864 Lift Pump ..................................................................................................................... 1
6 1521863 Bracket......................................................................................................................... 1
7 1521862 Coupling ...................................................................................................................... 1
©2003 HYSTER COMPANY See Service Manual 2-39
for service procedures.
--- Page 16 ---
UNIT CODE A214
07/2003 EUROPE
ENGINE OIL COOLER (Figure 2-42)
TIER II ENGINE
ITEM PART NO. DESCRIPTION QTY
a 1499323 Engine Assembly ......................................................................................................... 1
b 1532627 Engine Assembly ......................................................................................................... 1
1 1512033 Capscrew ................................................................................................................ 14
2 1512448 Plug ......................................................................................................................... 1
3 1512453 Plug ......................................................................................................................... 3
4 1512119 Plunger .................................................................................................................... 1