PDF Parts Catalog Jcb 416 Wheel Loader - 5 MB

This parts catalog for the JCB 416 Wheel Loader is an essential tool for maintenance and repair.

It features detailed exploded-view diagrams of every assembly, along with corresponding part numbers.

This makes identifying and ordering the correct replacement parts a straightforward process.

Minimize downtime and ensure you're using genuine JCB-specified components with this comprehensive manual.

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--- Page 1 ---
Par
   tsBook


      416
  WHEELEDL
         OADERS

S.
 N.00530350-
           00530599

--- Page 3 ---
Untitled Page                                                                   Page 2 of 2
                                                                                          Page 10


  1     :331/19544                   Shovel 1.6cu.m. hy tip                           1
 12     :983/10878                   Cradle assembly                                  1
  3     :983/10534                   Toeplate weld-in                                 1
                                     'See Remark'
 13A                                                                                  1
                                     See A3-10-1 for bolt-on toeplate
 4      :983/10545      Superseded   Ram assembly                                     2
                                     Ram assembly
 4      332/G4552                                                                     2
                                     See page E4-9-2 for "UII I/.IUI 1<:1H;:'
 14A    ::903/20647                  Cylinder                                         1
 4B     ::903/20648                  Rod piston                                       1
 4C     ::903/20649                  Cap end                                          1
                                     Bush piston rod
 4D     ::903/20650                                                                   2
                                     Piston rod
 14E    ::903120651                  Bush cylinder barrel                             1
 4F     ::903/20653                  Nipple grease                                    1
                                     Kit seal
 4G     ::903/20654                                                                   1
                                     Seal kit for item 4 983110545
                                     Nut         rod
 4H     :903/20655                                                                    1
                                     Nut for item 4 983110545
 14J    903/20652                    Nipple grease                                    1
 15     :983/10536                   Pin pivot                                        2
  6     :1315/3421Z                  Bolt M10 x 110                                   4
 7      137010303Z                   Nut Lock                                         4
 8      983110537                    Pin pivot                                        2
 19     511/34409                    Plate retaining                                  2
 19A    1315/0307Z                   Setscrew                                         4
 9B     1425/0007Z                   Spring Washer                                    4
  11    983110538                    Pin main pivot                                   2
                                                   B

  12    983/10539                    Bush pivot                                       4
                                      JC


  13    983/10870                    Spacer                                           2
  14    510/90112                    Buffer rubber                                    2
  15    1315/0311 Z                  Setscrew                                         4
  16    137010203Z                   Nut Lock                                         4
  17    142010007Z                   Washer Plain                                     8
  18    983/10872                    Nipple grease M10                                2
  19    983/10541                    Pin lynch                                        1
 120    983/10542                    Label lynch pin instructio                       1
  21    903/20646                    Hose assembly                                    1
 22     903/20644                    Hose assembly                                    1
 23     903/20645                    Hose assembly                                    1
 24     903/20646                    Hose assembly                                    1
 25     903/20632                    Adapter tee                                      2
 26     903/20944                    Adapter 1/2" BSP                                 2
 27     903/20940                    Nut 1/2 BSP                                      2
 128    903/20633                    Adapter restrictor 1/2" BSP x 3/8"               2
 29     903/20945                    Washer sealing 3/8" BSP                          4
 30     903/20946                    Adapter 1/2" BSP x 3/8"                          2


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--- Page 4 ---
Untitled Page                                                                        Page 2 of 2
                                                                                                 Page 20


     Item     Part #       Change No              Description                  Usage Code   QTY
 1          511/58000                  Attachment quickhitch industrial                      1
 2          :511/60300                 Attachment                                            1
 13         :811/50343                 Pin locking                                           2
                                       Ram assembly quickhitch
 14         :551/60007                                                                       1
                                       See page E4-6-1
 5          :611/20800                 Hose 1/4BSPx400                                       1
 6          611/21000                  Hose 1/4"BSP x 470mm                                  2
 7          :1604/0002                 Adapter                                               2
 18         :25/961900                 Valve ball                                            1
  8         ::25/961901                Handle                                                1
 19         :1315/0408Z                Setscrew                                              8
  10        :142010008Z                Washer Plain                                          8
  11        :511/55401                 Indicator Peg                                         2
  12        :511/54702                 Pin indicator nylon, red                              2
  13        :511/58200                 Cover access L.H.                                     1
  13A       ::816/50088                Adapter tee                                           2
  14        :511/54703                 Washer limit, red 2" dia x 10mm sq.                   1
  15        :826/00115                 Screw                                                 8
  16        :817/00669                 Plate rating                                          1
  17        :817/03502                 Plate instruction                                     1
  18        :1450/0001                 Nipple Grease, Straight 1/8 BSP                       2
  19        :1406/0011                 Washer Bonded 1/4"BSP                                 2
 120        :613/51004                 Hose 1/2"BSP x 1220mm                                 2
  21        :926/04700                 Seal Strip                                            2
  22        :816/00190                 Cap                                                   2
                                                      B

  23        :511/58300    Superseded   Cover access R.H.                                     1
  23        :511/55200                 Cover access R.H                                      1
                                         JC


 124        :1315/0710Z                Bolt                                                  4
  25        :830100599                 Spacer                                                4


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--- Page 5 ---
Untitled Page                                                                   Page 2 of 2
                                                                                          Page 30


        911/26300              Pin pivot                                              2

 6                              Pin pivot t::"'l-'d"Ut::'
        332/G3981                                                                     2
                              I Expander pin service reptecement for ols bore
 7      911/26400              Pin pivot steer ram rear                               2
                                Pin pivot t::"'l-'d"Ut::'
 7      333/C5917                                                                     2
                              I Expander pin service reptecement for ols bore
 18     819/00040              Shim 1.00/1.05mm                                       14
  10    1315/0712Z             Bolt M16 x 50mm                                        2
  11    137010603Z             Nut M16                                                2
  12    1315/0708Z             Screw                                                  2
  13    1412/0007Z             Washer                                                 4
  14    830100599              Spacer                                                 4
  16    821/00285              Clamp 21.3mm/21.3mm holes 37mm high                    4
  17    265/00435              Bracket mounting clamp                                 2
  18    1315/3320Z             Bolt                                                   2
  19    137010203Z             Nut Lock                                               2
 20     142010008Z             Washer Plain                                           2
 23     331121957              Stop articulation, Rubber 104mm hole centres,          2
                               Bolt
 124    1315/3412Z             Was 131FiI()4()R7                                      4

 25     137010303Z             Nut Lock                                               4
 26     142010008Z             Washer Plain                                           4
 27     1315/0405Z             Setscrew M10 x 20mm                                    2
 128    268100132              Bracket hose support                                   1
  31    265/01947              Mat apron                                              1
 32     1420/0011 Z            Washer Plain M16                                       2
 33     1315/0409Z             Setscrew                                               2
                                                     B

 34     1412/0004Z             Washer                                                 4
 35     826101526              Screw thumb                                            2
                                           JC


 36     826/01249              Nut Rivet M10 Open End For 6 To 8.5mm Plate            4
 37     823/00480              Retainer                                               2
 39     331/21955              Plate striker, Articulation                            2
 40     821/00350              Clamp (Pair)                                           4


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--- Page 6 ---
Untitled Page                                                                            Page 1 of 2
                                                                                                      Page 40


 Product Catalog \ AGRICULTURAL \ AGRICULTURE \ WHEELED LOADERS \ 41600530350-005305999802/2615      \ B
                           BODYWORK, CAB, LOADER END \ B01 BODYWORK/FRAME


               9802/2615 81-8-1 COUNTERWEIGHT, WITH TOW HITCH


                                                                                                7
                                                B
                                        JC


                                                                                           376381
      Item     Part #                       Change No            Description       Usage Code       QTY
  1          265/00739                                  Wire retaining                               1
 12          268/00172                                  Pin towing                                   1
 13          259/65900                                  Bracket recovery                             1


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--- Page 7 ---
Untitled Page                                                                           Page 1 of 2
                                                                                                Page 50


 Product Catalog \ AGRICULTURAL \ AGRICULTURE \ WHEELED lOADERS \ 41600530350-005305999802/2615 \ B
                           BODYWORK, CAB, lOADER END \ B01 BODYWORK/FRAME


          9802/2615 81-12-3 FENDERS, FRONT & REAR


                                               B
                                       JC


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--- Page 8 ---
Untitled Page                                                                            Page 1 of 2
                                                                                                       Page 60


 Product Catalog \ AGRICULTURAL \ AGRICULTURE \ WHEELED LOADERS \ 41600530350-005305999802/2615    \ B
                           BODYWORK, CAB, LOADER END \ B01 BODYWORK/FRAME


               9802/2615 81-17-1 CONDENSER, INSTALLATION


                                                                       11


                                                B
                                        JC


                                                                                        428690
      Item     Part #                       Change No           Description        Usage Code     QTY
 IA          1315/04070                                 Setscrew M10 x 25mm                        4
  B          335103575                                  Hinge                                      2
 [c          1420100080                                 Washer Plain                               8


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--- Page 9 ---
Untitled Page                                                                           Page 1 of 2
                                                                                                Page 70


 Product Catalog \ AGRICULTURAL \ AGRICULTURE \ WHEELED LOADERS \ 41600530350-005305999802/2615 \ B
                           BODYWORK, CAB, LOADER END \ B01 BODYWORK/FRAME


          9802/2615 81-31-1 AUTO GREASING, PIVOT STEERING
 HT


                                                      B

                    E
                                         JC


                                                      17
                                                                  18


      6   5     3       2
                                                                                         766100
  Item    Part #    Change No           Description                              Usage Code   QTY
                                'See Remark'
 IA                                                                                            1
                                Grease Point


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--- Page 10 ---
Untitled Page                                                                            Page 1 of 2
                                                                                                    Page 80


 Product Catalog \ AGRICULTURAL \ AGRICULTURE \ WHEELED LOADERS \ 41600530350-005305999802/2615    \ B
                                  BODYWORK, CAB, LOADER END \ B02 CAB


           9802/2615 B2-1-7 CAB


                                                B
                                        JC


                                                                                          448622

  Item     Part #       Change No                                                  Usage Code     QTY

         269/20257

  B      :827/30468


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--- Page 11 ---
Untitled Page                                                                           Page 1 of 2
                                                                                                Page 90


 Product Catalog \ AGRICULTURAL \ AGRICULTURE \ WHEELED lOADERS \ 41600530350-005305999802/2615 \ B
                                  BODYWORK, CAB, lOADER END \ B02 CAB


          9802/2615 82-6-1 DIRECT GLAZING, REPLACEMENT
 MATERIAL


                                               B
                                       JC


                                                                                         8


                                                     1


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--- Page 12 ---
Untitled Page                                                                  Page 2 of 2
                                                                                     Page 100


 2      :40/210401                Frame L.H. assembly                                1
                                  Cover seat back
 3      :40/210501
                              I   Fabric
                                                                                     1

 13     :40/911131                Cover back PVC                                     1
 14     :40/207703                Kit backrest foam                                  1
                                  Cover seat
 Is     :40/210502
                              I Fabric                                               1

 IS     :40/215903                Cover seat                                         1
 6      :40/207705                Kit seat squab foam                                1
 7      :40/210402                Kit height adjuster                                1
 8      :40/210403                Handle kit L.H.                                    1
 19     :40/207713                Kit spring height adj.                             1
  10    :40/205611                Kit-latch height riser                             1
  11    :40/207809                Kit damper assembly                                1
  12    :40/205621                Pad switch                                         1
  13    :40/207810                Kit stop                                           1
  14    :40/910097                Kit seat belt                                      1
  15    :40/210405                Adjuster kit weight                                1
  16    :40/210503                Kit bearing                                        1
  18    :40/210406                Cover kit suspension                               1
  19    :40/210504                Kit fore and aft adjustment                        1
 20     :40/210408                Kit suspension single spring                       1
 21     :40/210505                Kit lever/centre pivot                             1
                                  Kit headrest
 22     40/210000                                                                    1
                              I Fabric
                                                           B
                                             JC


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--- Page 13 ---
Untitled Page                                                                      Page 2 of 2
                                                                                         Page 110


  1     :1420100070                   Washer Plain M8                          A         2
  1     :1315/03050                   Setscrew M8 x 20mm                       A         2
 2      335101024                     Bracket armrest                                    1
 3      331/14691                     Clamp bolt arm Servo seat                          1
 14     123/05553                     Spacer steel                                       2
 Is     142010008Z                    Washer Plain                                       4
 6      823110237                     Washer conical M10 servo seat                      1
 7      823/10262                     Washer fibre                                       4
 8      162/02997                     Clamp Lever M10                                    2


                                                B
                                      JC


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--- Page 14 ---
Untitled Page                                                                  Page 2 of 2
                                                                                     Page 120


     2   826/10811                Screw Countersunk Socket Head M8 x 30              2
 13      331/34215                Pin striker                                        2
  4      1371/0103Z               Nut                                                2
 IS      1412/00010               Washer                                             5
     6   331127126                Latch Bonnet                                       1
     8   1315/03030               Setscrew M8 x 16mm                                 2


                                                 B
                                        JC


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--- Page 15 ---
Untitled Page                                                                                 Page 1 of 2
                                                                                                      Page 130


     Product Catalog \ AGRICULTURAL \ AGRICULTURE \ WHEELED LOADERS \ 41600530350-005305999802/2615       \ B
                                      BODYWORK, CAB, LOADER END \ B02 CAB


                9802/2615 82-17-1 GUARD WINDSCREEN


                                                     B
                                            JC


         Item     Part #     Change No                Description                Usage Code       QTY
     1          335/01422                     Guard front screen                                      1
     2          335/01448                     Guard L.H. side                                         1
 13             335/01449                     Guard R.H. side                                         1


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--- Page 16 ---
Untitled Page                                                                                Page 1 of 2
                                                                                                      Page 140


     Product Catalog \ AGRICULTURAL \ AGRICULTURE \ WHEELED LOADERS \ 41600530350-005305999802/2615    \ B
                               BODYWORK, CAB, LOADER END \ B03 LOADER, FRONT END


                  9802/2615 83-4-1 AUTO GREASING, UPPER LOADER HT


                                                    B
                                            JC


         Item     Part #                        Change No            Description       Usage Code     QTY
                                                              'See Remark'
 IA                                                                                                    1
                                                            I Grease Point
                                                              'See Remark'
     B                                                                                                 1
                                                            I Grease Point
                                                              'See Remark'
 [c                                                         I Grease Point
                                                                                                       1

                                                              'See Remark'
     0                                                                                                 1
                                                            I Grease Point
                                                              'See Remark'
     E                                                                                                 1
                                                            I Grease Point
                                                              'See Remark'
     F                                                                                                 1
                                                            I Grease point
                                                              'See Remark'
     G                                                                                                 1
                                                            I Grease point
                                                              'See Remark'
     H                                                                                                 1
                                                            I Grease point
                                                              'See Remark'
     I                                                                                                 1
                                                            I Grease point
                                                              'See Remark'
     J                                                                                                 1
                                                            I Grease point
                                                              'See Remark'
                                                                                                       1
                                                            I Grease point
                                                              'See Remark'
     L                                                                                                 1
                                                            I Grease point
     1          983/10934                                   Block 7 port                               2
     2          983/10586                                   Unit metering 0.200cc                      4
 13             983/10587                                   Unit metering OAOOcc                       4


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--- Page 17 ---
Untitled Page                                                                                 Page 1 of 2
                                                                                                      Page 150


 Product Catalog \ AGRICULTURAL \ AGRICULTURE \ WHEELED LOADERS \ 41600530350-005305999802/2615           \ B
                            BODYWORK, CAB, LOADER END \ B05 REFURBISHMENTS


                9802/2615 B5-3-1 LABELS, NOISE LEVEL


                                1                                      11


              13                             114                                  114    dB

                               2                                       12                            22


              14                             llG                                  llG    dB

                               3                                       13                            23
                                                           B
                                              JC


              15                              111                                 101    dB

                               4                                       14                            24


              18                             110                                  110    dB

                                                                                                     31


                                                                                  115    dB
                                                                                                          1

      Item      Part #   Change No           Description                                Usage Code   QTY
  1          817/02751               Decal noise, 73 LPA                                                  1
 12          817/01661               Decal sound pressure level external 74 LPA                           1
 13          ****                    Decal internal noise 75 LpA                                          1


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--- Page 18 ---
Untitled Page                                                                  Page 2 of 2
                                                                                     Page 160


  1     721/11269              Harness side console                                  1
 12     721/11212              Harness rear chassis                                  1
  3     721/00097              Harness rear grille                                   1
  4     721/00720              Harness rear cab                                      1
  5     721/10732              Harness front chassis                                 1
                                Harness front chassis
 5      721/00721
                              I HT AoldL./, 1<::;::>
                                                                                     1

 6      721/11119              Harness engine                                        1
 7      1430/1102              Screw                                                 4
 19     721/10644              Harness transmission                                  1
  10    826100023              Screw spire                                           8
  11    826/01277              Nut vibration proof                                   12
  12    826/01453              Tie Cable Double Head                                 6
  14    721/11034              Harness cab front, exterior                           1
  15    721/11035              Harness cab rear, exterior                            1
  17    721/10500              Harness internal cab roof                             1

 22     821/00367             I ~Ifitted                                             1

                               Sleeve s~lit
 23     926/44500                                                                    0
                              IFor 721100097
                              ICI P 13mm
 32     821/10087                                                                    6
                               13 die for item 5
                              I Clil P 16mm
 33     826/00864                                                                    2
                                16die for item 5
                                Grommet STD. 22.2 DIA x 6.5 THK
 35     2410/0215                                                                    2
                              I to suit 44.4 die hole
                                Tie Cable 300mm
 37     121177603                                                                    4
                              I to tie up unused l..IIa.I1.-II"''''
                                                           B

                                Grommet
 38     2410/0214                                                                    1
                              I to suit 38. 1 die hole
                                             JC


 39     717/13900              Plug Male Junior Timer                                1
 50     721112262              Harness water temp. sender service salvage            1


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--- Page 19 ---
Untitled Page                                                                  Page 2 of 2
                                                                                     Page 170


     4    826/01789                     Screw                                        4
     5    821/00223                     Clip retention                               2
     6    142/00670                     Spacer                                       2
     7    331/18469                     Plate mounting                               1
 18       142010005Z                    Washer Plain                                 6
  9       817/16911                     Label fuse box                               1
     18   331/16018                     Plate connector mounting                     1
     19   1315/0203Z                    Setscrew                                     4
     32   331117311                     Gasket connector plate                       1
     33   826/01758                     Screw Thumb 30mm long                        1


                                                 B
                                      JC


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--- Page 20 ---
Untitled Page                                                                        Page 2 of 2
                                                                                           Page 180


      Item      Part #    Change No                Description          Usage Code      QTY
  1          700/50063                  Light working, 24v                                 1
  1A         :720/20032                 Bulb H3 24V 70W                                    1
  1B         700/10103                  Spring                                             1
 12          142010007Z                 Washer Plain                                      2
 3           1315/0303Z                 Setscrew M8 x 16                                   1
 14          137010203Z                 Nut Lock                                           1

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