PDF Parts Catalog Allis Chalmers 540 Wheel Steer Loader - 984 KB
Find every part for your Allis Chalmers 540 Wheel Steer Loader with this official parts catalog.
The manual contains detailed, exploded-view diagrams that make part identification simple and accurate.
This is an invaluable resource for owners and mechanics looking to perform maintenance or repairs.
Keep your classic loader running strong with the right components.
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--- Page 1 ---
PARTS
CATALOG
ALLIS-CHALMERS
540
articulated
4-wheel drive
loader
LITHO U.S.A. FORM 9005080
APRIL 1977
--- Page 3 ---
6 540 LOADER
ENGINE
CYLINDER BLOCK
540D
14
L ALUS-CHALMERS
--- Page 4 ---
16 540 LOADER
ENGINE
TIMING GEAR COVER
540D
BALANCER
540D
A ALUS-OULLMERS
--- Page 5 ---
26 540 LOADER
ENGINE
CRANKSHAFT
540G
10
FLYWHEEL
540G
A ALLIS-CHALMERS
--- Page 6 ---
36 540 LOADER
AIR INTAKE & EXHAUST SYSTEM
MANIFOLDS
INTAKE & EXHAUST
540G
14
13
10
15
--- Page 7 ---
46 540 LOADER
COOLING SYSTEM
RADIATOR & COOLER
540G & 540D
12 9
10
14( 11
RETURN MANIFOLD
7 Cr TO SIDE OF
CYLINDER
8 HEAD
15
FROM TO SIDE OF
WATER PUMP WATER PUMP
CONNECTOR -
14
RESERVOIR
TANK
A AWS-CHALMERS
--- Page 8 ---
56 540 LOADER
FUEL SYSTEM
FUEL INJECTION SYSTEM
LINES
5400
23
19
20
21
22
24
--- Page 9 ---
66 540 LOADER
ELECTRICAL & INSTRUMENTS
ENGINE ELECTRICAL SYSTEM
ALTERNATOR & STARTER MOUNT
540G & 540D
10
--- Page 10 ---
76 540 LOADER
ELECTRICAL & INSTRUMENTS
ENGINE ELECTRICAL SYSTEM
CARBURETOR
540G
THROTTLE PLATE
RETAINING SCREWS .4------ IDLE SPEED
IDLE FUEL
ADJUSTMENT
THROTTLE
PLATE
i ADJUSTMENT SCREW
SPRING
GASKET
NEEDLE ■iy,
'C_. PACKING THROTTLE SHAFT
SPRING AND LEVER ASSEMBLY
1
SCREW ■► 11.
CARBURETOR STUDS
CARBURETOR
4 44•FLOAT LEVER PIN
°qv'. IDLE JET
~ FLOAT VALVE
VALVE AND SEAT SEAT GASKET
ASSEMBLY
VENT RI TUBE
FLOAT CHAMBER COVER GASKET
FLOAT AND LEVER ASSEMBLY
MAIN NOZZLE
GASKET-0-q
PACKING CHOKE SHAFT AND
LEVER ASSEMBLY
CHOKE RETAINER SPRING
SCREWS
CHOKE PLATE
A AWS-CHALMERS
--- Page 11 ---
86 540 LOADER
SHEET METAL, FRAME & SEAT
HOOD, GRILLE & COWL
--- Page 12 ---
96 540 LOADER
DRIVE TRAIN
PLANETARY WHEEL & MOTOR
TOOL MODULE
--- Page 14 ---
106 540 LOADER
HYDRAULICS
PUMP DRIVE
A ALLIS-CHALMERS
--- Page 15 ---
116 540 LOADER
HYDRAULICS
PISTON PUMP
REAR
29
28 \
21 \
25 26 \
24
23
\
22
21
20
19 ,‘00A)
./
7*■"
41
18
36 Ofx
35
34
50
34
CC' 0 35 36
A ALUS-CHALMERS
--- Page 16 ---
126 540 LOADER
HYDRAULICS
CONTROL VALVE
LOADER & FORK LIFT
28
27
25
15 24
20
28 24
23 25 26
19 18 ,Z 25
24
17 16 22
14 13 16 18
20
25 24
19 1 8 17 16 28
13 30 29
11
10
A ALLIS-CHALMERS
--- Page 17 ---
136 540 LOADER
HYDRAULICS
CYLINDER ASY.
LIFT
10 FT. & 14 FT.
10
--- Page 18 ---
146 540 LOADER
HYDRAULICS
CYLINDER ASY.
BACKHOE
11 15
22 10 _,.......,Iir 16
4111 .4 111111. 21
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111
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18 14 20 12
13
SECTION A - A
A ALLIS-CHALMERS
--- Page 19 ---
156 540 LOADER
HYDRAULICS
PUMP CONTROL
--- Page 20 ---
166 540 LOADER
HYDRAULICS
OIL RESERVOIR
540G & MOD
POWER
STEERING
TUBE
20
A ALUS-CHALMERS
--- Page 21 ---
176 540 LOADER
CAB
HEATER
FIELD INSTALLATION
4 TEMP.
N, SENDING UNI -1,
12
io La1,111M
c
•
15
" 1.
11.14 tik
14 11 16
13
TO
WIPER MOTOR
TO
....1";;FROSTER
,
".•
• •
1 I 1 1
• / ■
2 20 23
SWITCH • 19 18 11
(
VIEW FROM TOP
HEATER HOSE
OF INSTRUMENT PANEL
RADIATOR HOSE
(LOWER)
21
TO /
HEATER MOTOR
A ALUS-CHALMERS
--- Page 22 ---
186 540 LOADER
FORK LIFT
MAST
10 FT. & 14 FT.
A ALLIS-CHALMERS
--- Page 23 ---
196 540 LOADER
ATTACHMENTS
MOUNTING KIT
BACKHOE & 3 PT. HITCH
--- Page 24 ---
206 540 LOADER
ATTACHMENTS
CARRIAGE - 48"
SHAFT MOUNT
CARRIAGE - 64"
HOOK FORK MOUNT
A ALLIS-CHALMERS