PDF Operator’s Manual Terex RT700 Crane - 4 MB
This is the official operator's manual for the Terex RT700 series Rough Terrain Crane, covering both Tier 3 and Tier 4i models.
It contains critical information on safe operation, load charts, machine controls, and daily maintenance.
Every crane operator must be thoroughly familiar with the contents of this manual to ensure safe and efficient lifting operations.
This guide is the primary source of information for understanding your crane's capabilities and limitations.
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--- Page 1 ---
RT700 TIER 3 EXPORT & RT700-1 TIER 4i
RT700 & RT700-1
PARTS MANUAL
Revised: December 2010
Revised: April 2012 12261-264
--- Page 3 ---
C
D D
B B
C
31, 28, 14
28, 8, 34, 15
14, 28, 31
SCETION B - B
31, 28, 14
31, 28, 14
SECTION D - D
SEE PAGE 2.4
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 08-2011
FENDER & DECK ASSEMBLY MODEL: RT700-1 2
P/N 12261-264
PAGE 2.3
--- Page 4 ---
5, 3, 2
7
1
2
REF PART NO. DESCRIPTION QTY
T107807 (Rev A) Fuel Tank Assembly
1 1219-775 Adapter, 90DEG Male 3/8JIC-1/2NPT..................... 1
2 1219-815 Adapter, Male Pipe Elbow- JIC 1/2 ......................... 1
3 1239-44 Gasket ..................................................................... 1
4* 1245-42 Sender ..................................................................... 1
5 S-14-190F500-H2 SCR, SHCS 10-32 X 0.50, ST Z.............................. 5
6* SHF-500CA00-25 SCR, HHCS FT 0.50-13 X 1.00, ST Z G5 ............... 4
7 T107806 Tank, Fuel................................................................ 1
8* WAW-50WX000-20 WSH, FL TYPA-WID 0.50, ST Z.............................. 4
*ITEMS 4, 6 & 8 ARE NOT SHOWN IN THE ILLUSTRATION
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 09-2011
FUEL TANK MODEL: RT700-1 2
P/N 12261-264
PAGE 2.13
--- Page 5 ---
4
2 12
6, 7, 8
5 19, 20
3
21, 22, 23
9, 10
1
14 13 16, 17, 18 15 11
24, 25
REF PART NO. DESCRIPTION QTY REF PART NO. DESCRIPTION QTY
720A0032 (Rev B) Outrigger Beam Assembly
1 720F0024 Outrigger Beam ............................1 14 12019-696 Plug.....................................................2
2 717 0001 CYL, Jack ....................................1 15 716 0222-150 Hose....................................................2
3 720 0035 Pin ................................................1 16 706 4211 Clamp, Hose .......................................4
4 12019-690 Adapter, 90°..................................2 17 1200-59 HHCS, 3/8-16 X 1.00 ..........................4
5 720 0340 Cover, Hose..................................1 18 1205-45 Nut, Lock, 3/8-16.................................4
6 1209-4 Washer, .38 ..................................2 19 1208-19 Bushing, MACH, 1 x 2 x .075..............2
7 1210-20 Washer, Lock .38..........................2 20 1208-20 Bushing, MACH, 1 x 2 x .048..............2
8 1200-57 HHCS, 3/8-16 X .75......................2 21 MK211649A Shim, 16 GA X 1.25 X 4.00.................2
9 1242-108 HHCS, GRD 8, 3/4-10 X 2.25.......4 22 MK211650A Shim, 20 GA X 1.25 X 4.00.................2
10 1209-40 Washer, Hard, 0.75.......................4 23 MK211651A Wear Pad, 0.38 X 1.25 X 4.00 ............2
11 720 0043 CYL, Beam Extend .......................1 24 1209-3 Washer, 0.31 X .083............................4
12 1220-82 Snap Ring.....................................2 25 1200-35 HHCS, 5/16-18 X 1.50 ........................4
13 1219-441 Adaptor .........................................5
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised10-2010
OUTRIGGER ASSEMBLY MODEL:RT700 & RT700-1 3
P/N 12261-264
PAGE 3.1
--- Page 6 ---
Page 3.1
1
REF PART NO. DESCRIPTION QTY
720A0371 Pad Assembly, Aluminum
1 718 0751 Pad, Outrigger...........................................4
18Z2279D3 Washer, RBBR (1.15ID X 3OD X .38T) ....8
19Z286D2 Pin Snapper .250"DIA X 2.000" ................8
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 10-2010
OUTRIGGER PADS MODEL:RT700 & RT700-1 3
P/N 12261-264
PAGE 3.11
--- Page 7 ---
PUMPS
Group 25
COOLING ASSEMBLY
Page 6.6
TRANSMISSION
Group 7
2
3
1
4 5
REF PART NO DESCRIPTION QTY
721A0369 (Rev K) Engine ASSY.
1 T118710 Engine Package, 275HP Export...1
2 1219-583 Elbow 90° 12-12 ...........................1
3 12019-218 Elbow 90° 16-12 ...........................1
4 S01-312CA25-25 Capscrew 0.31 X 1.25 ..................1
5 NTP-312C000-2C Nut, Lock 0.31 ..............................1
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 08-2011
ENGINE INSTALLATION
CUMMINS MODEL: RT700 6
P/N 12261-264
PAGE 6.1
--- Page 8 ---
30, 57, 81, 56, 80
40
27
28
82, 52, 62
16, 46, 17, 15 29
10, 7
6
23
8
4
4
87, 58, 74 72
64, 59, 85
3
22
85, 55, 65
VIEW B-B
SEE PAGE 6A.4 & 6A.5
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 09-2011
ENGINE INSTALLATION
(TIER 4i)
MODEL: RT700-1 6A
P/N 12261-264
PAGE 6A.3
--- Page 9 ---
38 8
45
31
43
4
37 7
11
2
3
19
36 13
35
34
1 9 20 24 22 10
16
33
29
46, 44
17
15, 26, 25
6 5
23
12 40
28 42
27 30
14 21
18
32
39
41
REF PART.NO DESCRIPTION QTY REF PART.NO DESCRIPTION QTY
T103327 (Rev A) Engine Sub ASSY
Non-North America
1 T103340 Engine, Non-North America............. 1 24 T105225 Cross Brace .....................................1
2 T105163 Cooling Package.............................. 1 25 T105226 Bracket, Tank ...................................1
3 T105164 Hose, Molded................................... 1 26 T105227 Bracket, Tank ...................................1
4 T105166 Air Intake Pipe ASSY....................... 1 27 T105228 Plate, Front Mount............................1
5 T105170 Fan .................................................. 1 28 T105229 Bracket, Interface .............................1
6 T105171 Fan Clutch ....................................... 1 29 T105230 Plate, Reinforcement........................1
7 T105191 Angle................................................ 1 30 T105231 Support Rod .....................................2
8 T105194 Pipe, Molded.................................... 1 31 T105232 Hose Guide ......................................1
9 T105198 Hose, Molded................................... 1 32 T105234 Bracket, Support ..............................1
10 T105205 Bracket, Left Cross .......................... 1 33 T105235 Bracket, Lift ......................................2
11 T105206 Bracket............................................. 1 34 T105236 Bracket, Support ..............................1
12 T105213 Crossmember, Front........................ 1 35 T105237 Bracket, Tank ...................................1
13 T105214 Bracket, Lift...................................... 1 36 T105251 Air Cleaner .......................................1
14 T105215 Bracket, Main Radiator .................... 1 37 T116158 Clamp ...............................................1
15 T105216 Bracket, Anti-Rotation...................... 1 38 T116159 Clamp ...............................................1
16 T105217 Bracket, Filter................................... 1 39 T117579 Fuel Filter Mount ..............................1
17 T105218 Bracket, Controller ........................... 1 40 T117580 Fuel Line ..........................................1
18 T105219 Bracket, Riser .................................. 1 41 T117581 Fuel Line ..........................................1
19 T105220 Bracket, Riser .................................. 1 42 T117582 Fuel Line ..........................................1
20 T105221 Wing Bracket, Right ......................... 1 43 T117680 Pipe, Flexible Exhaust......................1
21 T105222 Wing Bracket, Left ........................... 1 44 T117681 Pipe, Cold Charged Air.....................1
22 T105223 Bracket, Main Radiator .................... 1 45 T117682 Pipe, Hot Charged Air ......................1
23 T105224 Support, Mid Radiator...................... 2 46 T117683 Elbow, Air Intake ..............................1
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 09-2011
ENGINE SUBASSY
(NON-NORTH AMERICA)
MODEL: Non-North America 6B
P/N 12261-264
PAGE 6B.5
--- Page 10 ---
SEE PAGE 7.8
REF PART NO DESCRIPTION QTY REF PART NO. DESCRIPTION QTY
Low (1st) Clutch & Output Group .............Ref
1 217640 Low Speed Clutch Shaft Pilot Bearing ......1 51 217691 Cap-Front Bearing.................................... 1
3 217639 2nd Gear Bearing ......................................1 52 217655 Shim, .004 ................................................ AR
4 217638 Bearing Retaining Ring Retainer ...............1 52A 217656 Shim, .007 ................................................ AR
5 217633 Low Speed Gear Bearing Retainer Ring....1 52B 217657 Shim, .010 ................................................ AR
6 217636 Low Speed Gear Bearing Assembly ..........1 52C 217658 Shim, .020 ................................................ AR
7 217637 Low Speed Gear ........................................1 53 217659 Front Bearing Cap O-Ring ....................... 1
8 217577 Clutch Hub Oil Baffle Ring .........................1 54 217660 Front Bearing Cup .................................... 1
9 217634 Spring Retaining Ring Retainer .................1 55 217661 Front Bearing Cone .................................. 1
9A 217635 Washer - Not Shown..................................1 56 217662 Output Gear Thrustwasher....................... 1
10 217484 Spring Retaining Ring ................................1 57 217663 Output Gear Bearing ................................ 1
11 217632 Piston Return Disc Springs ........................5 58 217663 Output Gear Bearing ................................ 1
12 217631 Piston to Piston Return Disc Spacers ........1 59 217664 Output Gear Bearing Inner Race ............. 1
13 217608 End Plate Retainer Ring ............................1 60 217665 Output Shaft & Bushing Assy ................... 1
14 217589 End Plate ...................................................1 (Includes Item 61)
15 217630 Clutch Inner Disc .......................................9 61 217666 Output Shaft Bushing ............................... 1
16 217580 Clutch Outer Disc ......................................9 62 217693 Capscrew ................................................. 1
17 217610 Clutch Piston .............................................1 63 217612 Idler Shaft Front Bearing .......................... 1
18 217584 Clutch Piston Outer Seal ...........................1 63A 217613 Front Bearing Spacer ............................... 1
19 217585 Clutch Piston Inner Seal ............................1 63B 217594 Bearing Spacer Ret Ring.......................... 1
20 217641 Low Speed Clutch Drum............................1 64 217614 Idler Shaft Front Bearing .......................... 1
21 217642 Low Shaft Rear Bearing Cone ...................1 65 217615 Idler Shaft ................................................. 1
22 217643 Low Shaft Rear Bearing Cup .....................1 66 217616 Idler Shaft Gear Key................................. 1
23 217644 Low Shaft Pressure Piston Ring ................1 67 217617 Idler Shaft Gear ........................................ 1
24 214645 Rear Bearing O-Ring .................................1 70 217667 Low Range Gear ...................................... 1
25 217649 Bearing Cap Shim, .004 ............................1 71 217668 High Low Shift Hub................................... 1
25A 217650 Bearing Cap Shim, .007 ............................1 72 217678 Disconnect Bearing Cap .......................... 1
25B 217651 Bearing Cap Shim, .010 ............................1 73 217680 Piston Ring ............................................... 1
25C 217652 Bearing Cap Shim, .020 ............................10 74 217681 Disconnect Piston .................................... 1
26 217646 Rear Bearing Cap ......................................1 75 217629 Speedo Drive Gear................................... 1
27 217437 Lockwasher ...............................................5 76 217628 Rear Bearing Cap .................................... 1
28 217647 Screw.........................................................5 77 217623 Lockwasher .............................................. 3
29 217475 Rear Bearing Cap Plug..............................1 78 217624 Capscrew ................................................. 3
30 217648 O-Ring-Pressure Tube...............................1 80 217625 Speedo Tube Nut ..................................... 1
31 217669 Shift Hub Sleeve ........................................1 81 217626 Capscrew ................................................. 1
32 217670 High Range Gear.......................................1 82 217627 Lockwasher .............................................. 1
33 217671 Output Gear Inner Race ............................1 83 217623 Lockwasher .............................................. 4
34 217663 Output Gear Bearing .................................1 84 217694 Speed Sensor O-Ring .............................. 1
35 217663 Output Gear Bearing .................................1 85 217695 Speed Sensor Hole Plug .......................... 1
36 217662 Thrustwasher .............................................1 86 217692 Disconnect Housing Oil Seal.................... 1
37 217672 Output Shaft Rear Bearing Cone...............1 87 217689 Bearing Retainer Ring .............................. 1
38 217622 Idler Shaft Shaft Bearing Cap Gasket........1 88 217690 Bearing ..................................................... 1
39 217621 Idler Shaft Nut............................................1 89 217689 Bearing Retainer Ring .............................. 1
40 217620 Rear Bearing Locating Ring ......................1 90 217688 Disconnect Housing ................................. 1
41 217619 Idler Shaft Rear Bearing Lockball ..............1 91 217687 O-Ring ...................................................... 1
42 217618 Idler Shaft Rear Bearing ............................1 92 217686 Disconnect Shaft Assy ............................. 1
43 217673 Output Shaft Rear Bearing Cone...............1’ 93 217594 Snap Ring ................................................ 1
44 217674 Bearing Retainer O-Ring ...........................1 94 217593 Snap Ring Retainer .................................. 1
45 217675 Bearing Retainer O-Ring ...........................1 95 217685 Thrustwasher ........................................... 1
46 217676 Adapter-Output Shaft.................................1 96 217684 Piston Return Spring ................................ 1
47 217677 Bearing Retainer O-Ring ...........................1 97 217683 Disconnect Piston .................................... 1
48 217653 Front Bearing Cap Oil Seal........................1 98 217682 Piston Ring Expander Spring ................... 1
49 217654 Capscrew...................................................4
50 247623 Lockwasher ...............................................4
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 09-2011
TRANSMISSION
LOW 1ST CLUTCH GROUP
MODEL: RT700 & RT700-1 &
Non-North America 7
P/N 12261-264
PAGE 7.9
--- Page 11 ---
C B
7 52 9 F F
20 1
2 H H 3
19, 12
G D
A A
G
13
35 5 18
19 11
4
26, 27, 68, 69
C B
45 41 44
6
E
71 36 39 22, 23, 24, 25
SECTION A-A
29 54 62, 64 32 50
67, 65
32, 28, 46
21 17
10
49, 48, 66
47
30
31 57, 58
32, 28, 46
63 61, 60, 59
DETAIL E
SECTION C-C SECTION B-B
SEE PAGE 10.2
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 09-2011
BRAKE LINE SYSTEM MODEL: RT700 10
P/N 12261-264
PAGE 10.1
--- Page 12 ---
DEL. 2 SUP. 1 SUP. 2 5
6
2
RED, 7
12 TO REAR
GAUGE DEL. 1
11
13
3
4
8
16
10 20
2
TO CAB
BLACK, WALL, 4 PLCS.
TO FRONT
GAUGE
1
AIR SWIVEL CONNECTIONS
Air Swivel Port Brake Valve Port
9 A #2 DELIVERY