PDF Operator's Manual New Holland E35BSR Compact Crawler Excavator - 1 MB
Learn to operate your New Holland E35BSR Tier 4 Compact Crawler Excavator safely and effectively with this official operator's manual.
This guide is crucial for understanding the machine's controls, features, and required daily maintenance.
It contains important safety information that every operator must know.
Following the procedures in this manual will ensure optimal performance and a long service life for your excavator.
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--- Page 1 ---
OPERATOR’S MANUAL
E35B Tier 4
Compact Crawler Excavator
PIN PX15 - and higher
Part number S2PX00040ZE01
1st edition English
June 2010
--- Page 3 ---
CHAPTER 1 - GENERAL INFORMATION
FOPS, ROPS CERTIFICATION
BS07M603 Figure 5
FOPS (Falling Object Protection)
➤
Make and Model
➤
Serial Number
ROPS (Roll Over Protection)
➤
Make and Model
➤
Serial Number
1-5
--- Page 4 ---
CHAPTER 2 - SAFETY, DECALS, AND HAND SIGNALS
FIRE EXTINGUISHER EMERGENCY EXIT HAMMER
It is recommended that you have a fire extinguisher
on your machine. Contact your dealer for the type
and location of a fire extinguisher on this machine.
FIRE PREVENTION
Remove all trash or debris from the machine each
day. Check the engine area and exhaust system
SEAT BELT PRECAUTIONS
1
DC04D572 Figure 6
An emergency exit hammer is provided on the right
s i d e o f c a b. I n c a s e o f e m e r g e n c y, t a ke t h e
emergency hammer, break the cab glass, and
escape from the cab. In addition, the emergency
hammer is equipped with a cutter on the lever side to
cut seat belt, etc.
2
SPECIFIC PRECAUTIONS TO THIS MACHINE
BC02N375 Figure 5 • Keep the load or tool as low as possible while
moving the machine around the job site.
1. RIGHT HAND BELT STRAP
2. LATCH MECHANISM • Never smoke while refueling.
1. Insert the metal end of the right-hand belt strap • Do not use tractive force of the machine for
into the latch mechanism on the left-hand side of loading the bucket attachment nor to push or pull
the seat. any objects.
2. To unlatch the seat belt, press the red button on • Do not use swinging force of the machine for
the left-hand side latch mechanism. operations.
• Do not perform “hammering” operation with the
WARNING bucket.
Before starting the engine make certain seat belts • Do not use this machine for anything other than
are securely fastened. The seat belt can help insure its intended purpose.
your safety if it is used and properly maintained. • DO NOT OPERATE bucket and arm cylinders to
Never wear a seat belt loosely or with slack in the stroke end repeatedly.
belt system. Never wear the belt in a twisted
condition or pinched between the seat structural • Do not over exert the machine’s capacities.
members. • Never pull standing objects toward the machine.
M422A
• Do not use the long reach attachment for general
construction work at any time.
2-9
--- Page 5 ---
CHAPTER 2 - SAFETY, DECALS, AND HAND SIGNALS
SEAT BELT - WARNING
Located on seat stand cover- Part Number PE20T01027P1
BS07M607/UPX00100019E01 Figure 23
WINDOW LOCK - CAUTION
Located on inside front window- Part Number YN20T01416P1
BS07M655/UPX00100026E01 Figure 24
2-19
--- Page 6 ---
CHAPTER 3 - INSTRUMENTS AND CONTROLS
CHAPTER 3
INSTRUMENTS AND CONTROLS
TABLE OF CONTENTS
OPERATOR CAB AND OPERATOR SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Locking/Unlocking Cab Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Cab Door Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Opening and Closing Windshield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Removing and Storing Lower Front Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Opening Right Window Glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Cab Dome Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Document Pouch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Operator Seat Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Seat Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
MACHINE ACCESS COMPARTMENTS AND DOORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Engine door Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Window Washer Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
OPERATOR’S COMPARTMENT CONTROLS AND ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Operator Cab Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Components & Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Hour Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Right Hand Console and Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Key Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Gauges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Warning Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Levers and Pedals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
Hydraulic Safety Lock Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
Operating Control Levers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Left Hand Operator Control Lever (ISO/SAE Pattern) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
BHL Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Right Hand Operator Control Lever (ISO/SAE Pattern) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Pattern Control Change (BHL Pattern) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
Left Hand Operator Control Lever (BHL Pattern) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
Right Hand Operator Control Lever (BHL Pattern) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
Left and Right Travel Levers and Pedals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
Throttle Control Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
Dozer Control Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
Boom Swing Operating Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
3-1
--- Page 7 ---
CHAPTER 3 - INSTRUMENTS AND CONTROLS
WARNING LAMPS
NOTE: If warning lamps illuminate, change machine WARNING
operating method immediately. If this lamp remains
illuminated, stop the engine and determine the cause Do not perform any maintenance on a hot engine.
of the problem. See the Maintenance Section - Allow the engine to cool before inspection or
Chapter 6 in this manual or contact your dealer. maintenance. Failure to comply could result in death
or serious injury.
M1393
WARNING
Improper service or repair can cause injury or death.
If you do not understand the service procedures for
this machine, see your dealer or the service manual
for this machine. Failure to comply could result in
death or serious injury.
M84-102
BS07M776 Figure 22
ENGINE OIL PRESSURE LAMP (RED)
The engine oil pressure lamp (3) will illuminate if the
engine oil pressure drops abnormally while the
engine is running. Stop the engine immediately and
check engine oil.
See the Maintenance Section- Chapter 6 for
checking oil level.
BS07M779 Figure 24
BATTERY CHARGE LAMP (RED)
The battery charge lamp (5) will illuminate if the
charging system is experiencing a malfunction. This
lamp will illuminate briefly when the engine is turned
on and should turn off once the engine is running.
Check the charging system if this indicator remains
illuminated after the engine has started.
BS07M777 Figure 23
COOLANT TEMPERATURE LAMP (RED)
If the coolant temperature rises abnormally, the
coolant temperature lamp (4) will illuminate. Run the
machine at low idle until the coolant temperature
drops to a normal range.
Reduce engine RPM to idle, and stop operation until
engine coolant temperature reaches a safe operating
temperature range.
See the Maintenance Section - Chapter 6 for
checking coolant level.
3-11
--- Page 8 ---
CHAPTER 3 - INSTRUMENTS AND CONTROLS
PATTERN CONTROL CHANGE (BHL PATTERN)
To change the machine’s control pattern from ISO
(SAE) to (BHL) pattern, proceed as follows:
1. Place the attachment on the ground, throttle 2
control in low idle, and turn the key switch off.
1
1
BS07N621 Figure 44
1. PATTERN CHANGER VALVE
3. Open the right compartment door, locate the
pattern changer lever (2).
DC04C344 Figure 43
3
1. HYDRAULIC SAFETY LOCK LEVER IN LOCKED
(UP) POSITION
4
2. Place the hydraulic safety lock lever in the lock
(UP) position before leaving the cab.
BS07N564 Figure 45
4. Loosen wing bolt (3), and change the lever
position to the desired pattern.
5. Hand tighten the wing bolt (3) securely. Do not
use tools to tighten.
6. Close compartment cover.
7. Carefully operate the control levers to make
certain functions match the pattern selected.
Practice in an open area to become familiar with
the new pattern.
WARNING
Check machine’s control pattern for conformance to
pattern on decal-card in cab. If pattern does not
match decal-card on cab door holder, flip decal-card
on holder to match the machine’s control pattern
before operating machine. Failure to comply could
result in injury or death.
M1716
3-21
--- Page 9 ---
CHAPTER 4 - OPERATING INSTRUCTIONS
Warming Hydraulic Oil
NOTICE: Check clearance between bucket and cab
before operation. Slowly cycle bucket, check for
interference with arm and cab, particularly if a lifting WARNING
eye is welded on bucket bottom. Exercise care when While operating the machine with cold hydraulic oil,
operating the bucket near the cab. the operator may experience slow or unexpected
a. Move throttle control to HI idle position. movement of functions. Damage to the hydraulic
components may result due to the cold oil not
providing adequate lubrication.
Auto warm up should be utilized when ever machine
is started in temperatures below 10°C (50°F) to
stabilize machine control response. Cold oil can
cause erratic machine operation. Failure to comply
could result in death or serious injury.
M1715
DC04D473 Figure 5
b. Perform bucket dig operation and hold over
relief for 10 to 15 seconds, then operate
bucket dump and hold over relief for 10 to 15
seconds. Repeat the operations for 5 to 10
minutes.
c. Move throttle control to mid position.
DC04D474 Figure 6
d. Operate the boom and arm controls for 5 to 10
minutes each.
4-7
--- Page 10 ---
CHAPTER 4 - OPERATING INSTRUCTIONS
USING THE DOZER OFFSET DIGGING
BS07M856 Figure 35
For back filling and leveling work after digging, use
the dozer to push the soil back into the ditch or to
level ground.
Do not push or pull material with the bucket like a
bulldozer when using the machine to level material.
1. Scrape the soil at its upper surface with the
dozer.
2. Use the dozer to back fill a trench.
BS07M858 Figure 37
3. Adjust the height of dozer with the dozer control
To operate the boom swing function, press the button
lever to avoid over loading the engine.
on the top of the left control lever. Operate the control
4. Never travel with front attachment touching the lever to the left for left boom swing or right for right
ground. Severe structural damage could occur. boom swing.
NOTICE: While the boom swing control function is
LOADING
engaged, the boom will continue to swing when the
finger is removed from boom swing control button. To
cancel the boom swing function, return the left
control handle back to the neutral position.
WARNING
Check all controls and safety devices in a safe,
open area before starting work. Failure to comply
could result in injury or death.
M1088
BS07M857 Figure 36
1. Operating efficiency can be improved by
positioning the dump truck so the swing distance
is kept to a minimum. Always have a good field of
view.
2. Start at the front side of the dump body and work
toward the back.
4-17
--- Page 12 ---
CHAPTER 4 - OPERATING INSTRUCTIONS
OPTIONAL HAND CONTROL
WARNING
Do not attempt to operate or service this machine
unless you have first read and perfectly understood
the safety messages and instructions appearing in
this manual. Failure to comply could result in death
or serious injury.
M1087
NOTICE: Operation of Breaker or Nibbler longer than
one (1) minute intervals could cause premature wear
or damage to the attachment and the machine. If
material is not breaking, reposition breaker or nibbler
and repeat operation in one (1) minute intervals.
ACCELERATE SERVICE INTERVALS
Contamination and deterioration of hydraulic oil may
cause function problems with control valves, early
wear and possible seizure of the hydraulic pump. The
operation of breakers and/or nibblers accelerates the
BS08J521 Figure 49
deterioration of hydraulic oil compared to normal
1. SLIDE (TURN ATTACHMENT) SWITCH earth moving operations with a bucket. Replace
2. HORN filters and hydraulic oil more frequently.
Buttons are provided on the grip of the left control
lever handle as an optional feature. Check the
function of the left control handle buttons before
operating the machine.
a. Move throttle control to HI idle position.
b. Using boom, arm and bucket controls set the
breaker or nibbler to desired position.
c. Use the boom, arm, and bucket controls to
position the attachment.
d. Sliding switch (1) will turn the attachment right
or left.
• Slide left - attachment turns to left
• Slide right - attachment turns to right
NOTICE: Hydraulic flow will increase depending
upon the slide distance of the switch (1).
WARNING
To help prevent personal injuries during operation
and maintenance, use safety shoes, a hard hat,
safety glasses or goggles and good fitting clothing.
Failure to comply could result in death or serious
injury.
M110B
4-27
--- Page 13 ---
CHAPTER 5 - LUBRICATION, FILTERS, AND FLUIDS
FLUIDS AND FILTERS
REQUIRED FLUIDS/LUBRICANTS AND SWING BEARING
CAPACITIES
Type of Oil . . . . . . . . . . . . . . . . . . . EP Grease EP/2
ENGINE Capacity . . . As required (1 place - swing 90° x 4)
Type of Oil . . . . . . . . . . . . . . Engine Oil SAE 15W30 NOTICE: See SWING BEARING LUBRICATION in
Capacity: Chapter 6 for proper lubrication.
Engine Oil with filter change . . 6.7 liters (1.8 gal)
NOTICE: See ENGINE OIL LEVEL in Chapter 6 for TRACK TENSION ADJUSTMENT
proper oil filling and/or checking engine oil level.
Type of Oil . . . . . . . . . . . . . . . . . . . EP Grease EP/2
HYDRAULIC Capacity . . . . . . . . . . . . . . As required (2 places)
Type of Oil . . . . . . . . . . . . . . . . . Hydraulic Oil AW 46 NOTICE: See TRACK TENSION in Chapter 6 for
Capacity: proper procedures in injecting grease.
Hydraulic Tank. . . . . . . . . . . . .38 liters (10.0 gal)
Hydraulic System . . . . . . . . . .48 liters (12.7 gal) RADIATOR
NOTICE: Coolant . . . . . . . . . Ethylene-glycol Coolant Solution
1. See HYDRAULIC OIL LEVEL in Chapter 6 for
proper filling and/or checking hydraulic oil level.
ENGINE COOLANT MIXTURE
TRAVEL MOTOR REDUCTION UNIT
Expected Minimum Temp. Long Life Coolant
Type of Oil . . . . . . . . . . . . . . . . SAE 90 GL4 Gear Oil
Capacity 0.7 liters (0.18 gal) Each x 2 -14.5°C (5.9°F) 30% mixed
NOTICE: See TRAVEL MOTORS REDUCTION -34°C (-29.2°F) 50% mixed
UNIT OIL in Chapter 6 for proper filling and/or
checking oil level. Capacity:
UPPER ROLLERS Radiator . . . . . . . . . . . . . . . . . . . . 1.6 liters (0.42 gal)
Type of Oil . . . . . . . . . . . . . . . . SAE 90 GL4 Gear Oil Cooling System . . . . . . . . . . . . . . 4.6 liters (1.22 gal)
Capacity . . . . . . . . . . . . .45 cc (2.7 cu. in.) Each NOTICE: See ENGINE COOLANT CHANGE in
Chapter 6 for proper coolant filling and/or coolant
IDLERS level check.
Type of Oil . . . . . . . . . . . . . . . . SAE 90 GL4 Gear Oil
Capacity . . . . . . . . . . . . 80 cc (4.8 cu. in.) Each FUEL TANK
Type of Fuel . . . . . . . . . . . . . Diesel Fuel grade No. 2
OPERATING LEVER JOINT Capacity . . . . . . . . Fuel Tank - 38 liters (10 gal)
Type of Oil . . . . . . . . . . . . . . . . . . . . EP Grease EP/2 NOTICE: See FUEL LEVEL in Chapter 6 for proper
Capacity . . . . . . . . . . . . As required in each joint filling and/or checking the fuel level.
NOTICE: See CONTROL LEVER JOINT
LUBRICATION in chapter 6 for proper lubrications.
UPPER ATTACHMENT PINS
Type of Oil . . . . . . . . . . . . . . . . . . . EP Grease EP/2
Capacity . . . . . . . . . . . . .As required in each pin
NOTICE: See ATTACHMENT LUBRICATION in
Chapter 6 for proper lubrications.
5-3
--- Page 14 ---
CHAPTER 6 - MAINTENANCE AND ADJUSTMENTS
WARM ENGINE OIL PREVENT CONTAMINATION
Engine should have a temperature between 20°C -
40°C (68°F - 104°F) before the oil is changed. If
necessary, run engine until the oil is warm within the
recommended oil change temperature.
TAG-OUT MACHINE
DC04B673 Figure 6
Always cap or plug lines when hydraulic components
are removed to help prevent hydraulic system
contamination that can be caused by dirt, dust, and
debris entering a line or port.
NOTICE: Never allow a hydraulic line or component
DC04B671 Figure 4
to become contaminated. Always use proper caps
Before beginning any inspection or maintenance and plugs.
procedures, secure a DO NOT OPERATE tag to the
operator’s console to inform the operator that the SEALS AND O-RINGS
machine will be inoperable for inspection and
Always replace seals and O-rings with new parts.
maintenance. This tag will help prevent accidental
Never reuse a seal or O-ring during reassembly of
starting of the machine.
components. Make sure to lubricate all new seals
with the appropriate oil before installation.
INSPECT WASTE OILS AND FILTERS
STOP ENGINE
DO NOT attempt any maintenance with engine
running. Always stop the engine and allow machine
to cool.
WEAR SAFETY EQUIPMENT
Wear hard hat, safety goggles or face shield, work
gloves, safety shoes, and well fitting work clothes
when perfor ming inspection and maintenance
procedures on this machine.
CLEANING PARTS
DC04B672 Figure 5
Before disposal, inspect all waste oils, fluids, and Use only approved cleaning solvents and proper
filters for debris and foreign material. Cut open the oil equipment to clean parts.
filters to determine any abnormal wear.
WARNING
Never use gasoline, diesel fuel or other flammable
solvents to clean parts. Always clean parts in a well
ventilated area. Failure to comply could result in
death or serious injury.
M138A
6-5
--- Page 15 ---
CHAPTER 6 - MAINTENANCE AND ADJUSTMENTS
DRAIN WATER SEPARATOR
1
2
BS07N030 Figure 19
1. Inspect water separator every 8 hours. Drain and
clean at 500 hours.
2. Visually inspect separator. If red ring (1) sinks to
bottom of case, no water is present.
3. When ring is floating, drain water and sediment.
4. Open valve (2) and drain until clean fuel is
discharged.
5. Repair or replace damaged hoses and lines
before any operation.
6-15
--- Page 16 ---
CHAPTER 6 - MAINTENANCE AND ADJUSTMENTS
Replacing the Rubber Crawler Belt
1
1
BS07N049 Figure 44
3. Insert three steel pipes into the bottom front BS07N042 Figure 45
rubber crawler belt, then slowly rotate the 1. Keep all unauthorized personnel clear of the
sprocket backward by moving the track. area. Park the machine on a hard, level surface.
4. Stop the rotation when the rubber crawler belt Move the upper structure at a 90° to the crawler
separates from the idler wheel. Shut off the frame. Operate the attachment placing it on the
engine. ground as illustrated and gradually lower the
boom to lift one side of the machine. Shut off the
5. Slide the crawler belt over the steel pipes to engine. Support the lower travel structure with a
remove. safety support (1).
1