PDF Operator's Manual John Deere 644K 4WD Loader - 2 MB

Master the operation of your John Deere 644K 4WD Loader with this official operator's manual.

It covers all aspects of safe and efficient machine use, from instrument panels and controls to daily service checks.

This manual is essential for training new operators and serves as a valuable reference for experienced ones.

Following the manufacturer's guidelines will help ensure the longevity and performance of your investment.

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--- Page 1 ---
624K 4WD Loader
*OMT260575*             (PIN: E642635—658064)


                           OPERATOR'S MANUAL

                               624K 4WD Loader

                      OMT260575           ISSUE L3          (ENGLISH)


                                       CALIFORNIA
                                  Proposition 65 Warning

                 Diesel engine exhaust and some of its constituents
                are known to the State of California to cause cancer,
                     birth defects, and other reproductive harm.


              If this product contains a gasoline engine:


                                       WARNING

                   The engine exhaust from this product contains
                 chemicals known to the State of California to cause
                  cancer, birth defects or other reproductive harm.
              The State of California requires the above two warnings.


                     Worldwide Construction,
                       And Forestry Division
                                    PRINTED IN U.S.A.

--- Page 3 ---
Introduction


CALIFORNIA EMISSIONS CONTROL WARRANTY STATEMENT:

The California Air Resources Board (CARB) is pleased to explain the emission-control system warranty in 2025 through 2027 off-road diesel engines. In
California, new off-road engines must be designed, built and equipped to meet the State’s stringent anti-smog standards. John Deere must warrant the
emission control system on your engine for the periods of time listed below provided there has been no abuse, neglect or improper maintenance of your
engine.

Your emission control system may include parts such as the fuel injection system and the air induction system. Also included may be hoses, belts,
connectors and other emission-related assemblies.

John Deere warrants to the ultimate purchaser and each subsequent purchaser that this off-road diesel engine was designed, built, and equipped so as
to conform at the time of sale with all applicable regulations adopted by CARB and is free from defects in materials and workmanship which would
cause the failure of a warranted part to be identical in all material respects to the part as described in John Deere's application for certification for a
period of five years from the date the engine is delivered to an ultimate purchaser or 3,000 hours of operation, whichever occurs first for all engines
rated at 19 kW and greater. In the absence of a device to measure hours of use, the engine shall be warranted for a period of five years.

EMISSIONS WARRANTY EXCLUSIONS:

John Deere may deny warranty claims for failures caused by the use of an add-on or modified part which has not been exempted by the CARB. A
modified part is an aftermarket part intended to replace an original emission-related part which is not functionally identical in all respects and which in
any way affects emissions. An add-on part is any aftermarket part which is not a modified part or a replacement part.

In no event will John Deere, any authorized engine distributor, dealer, or repair facility, or any company affiliated with John Deere be liable for incidental
or consequential damage.


JOHN DEERE'S WARRANTY RESPONSIBILITY:

Where a warrantable condition exists, John Deere will repair or replace, as it elects, your off-road diesel engine at no cost to you, including diagnosis,
parts and labor. Warranty coverage is subject to the limitations and exclusions set forth herein. The off-road diesel engine is warranted for a period of
five years from the date the engine is delivered to an ultimate purchaser or 3,000 hours of operation, whichever occurs first. The following are
emissions-related parts:
Air Induction System                             Emission control labels                             Advanced Oxides of Nitrogen (NOx) Controls
  â—Ź Intake manifold                                Particulate Controls                                  â—Ź NOx absorbers and catalysts
  â—Ź Turbocharger
  â—Ź Charge air cooler                               â—Ź Any device used to capture particulate     SCR systems and urea containers/dispensing
                                                       emissions                                 systems
Fuel Metering system                                â—Ź Any device used in the regeneration of the
                                                       capturing system                          Miscellaneous Items used in Above Systems
  â—Ź Fuel injection system                           â—Ź Enclosures and manifolding
                                                    â—Ź Smoke Puff Limiters                          â—Ź Electronic control units, sensors, actuators,
Exhaust Gas Recirculation                                                                            wiring harnesses, hoses, connectors, clamps,
                                                   Positive Crankcase Ventilation (PCV) System       fittings, gasket, mounting hardware
  â—Ź EGR valve
                                                     â—Ź PCV valve
Catalyst or Thermal Reactor Systems                  â—Ź Oil filler cap
   â—Ź Catalytic converter
   â—Ź Exhaust manifold
Any warranted emissions-related part scheduled for replacement as required maintenance is warranted by John Deere for the period of time prior to the
first scheduled replacement point for the part. Any warranted emissions-related part not scheduled for replacement as required maintenance or
scheduled only for regular inspection is warranted by John Deere for the stated warranty period.
OWNER'S WARRANTY RESPONSIBILITIES:

As the off-road diesel engine owner you are responsible for the performance of the required maintenance listed in your Operator’s Manual. John Deere
recommends that the owner retain all receipts covering maintenance on the off-road diesel engine, but John Deere cannot deny warranty solely for the
lack of receipts or for the owner’s failure to ensure the performance of all scheduled maintenance. However, as the off-road diesel engine owner, you
should be aware that John Deere may deny you warranty coverage if your off-road diesel engine or a part has failed due to abuse, neglect, improper
maintenance or unapproved modifications.

The off-road diesel engine is designed to operate on diesel fuel as specified in the Fuels, Lubricants and Coolants section in the Operators Manual. Use
of any other fuel may result in the engine no longer operating in compliance with applicable emissions requirements.

The owner is responsible for initiating the warranty process, and should present the machine to the nearest authorized John Deere dealer as soon as a
problem is suspected. The warranty repairs should be completed by the authorized John Deere dealer as quickly as possible.

Emissions regulations require the customer to bring the unit to an authorized servicing dealer when warranty service is required. As a result, John
Deere is NOT liable for travel or mileage on emissions warranty service calls.
                                                                  Continued on next page                                     DX,EMISSIONS,CARB-19-15DEC23-5/6


                                                                                                                                                            122223
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--- Page 4 ---
Contents


                                                                                  Page                                                                                          Page

Operating in Warm Temperature Climates .. .. .. .. ... 3-1-12 Maintenance—Every 500 Hours
Testing Coolant Freeze Point .. .. .. .. .. ... .. .. .. .. .. ... 3-1-13 Lubricate Driveline Upper and Lower Sliding
Disposing of Coolant . .. .. ... .. .. .. .. .. .. ... .. .. .. .. .. ... 3-1-13            Joints and Lower U-Joints . ... .. .. .. .. .. .. ... .. .. .. .. 3-8-1
                                                                                          Check Front and Rear Axle Oil Level . .. .. .. ... .. .. .. .. 3-8-2
Maintenance—Periodic Maintenance                                                          Lubricate Front and Rear Axle Shaft Seals ... .. .. .. .. 3-8-2
Service Machine at Specified Intervals .. .. .. .. .. .. ... . 3-2-1 Check Battery Water Level and Terminals . ... .. .. .. .. 3-8-3
Check Hour Meter Regularly . .. .. .. .. .. ... .. .. .. .. .. ... . 3-2-1 Check Air Intake Hoses and Charge Air Cooler
Prepare Machine for Maintenance .. .. ... .. .. .. .. .. ... . 3-2-2                        Tube Couplings .. .. .. .. .. .. .. ... .. .. .. .. .. .. ... .. .. .. .. 3-8-5
Frame Locking Bar . .. .. .. ... .. .. .. .. .. .. ... .. .. .. .. .. ... . 3-2-3 Take Fluid Samples .. .. .. .. .. .. ... .. .. .. .. .. .. ... .. .. .. .. 3-8-5
Boom Lock . .. ... .. .. .. .. .. ... .. .. .. .. .. .. ... .. .. .. .. .. ... . 3-2-4 Drain and Refill Engine Oil and Replace Filter . .. .. .. 3-8-6
Pin Removal—If Equipped With Powerllel™                                                   Changing Engine Oil (Quick Service—If
   Linkage .. .. ... .. .. .. .. .. ... .. .. .. .. .. .. ... .. .. .. .. .. ... . 3-2-5    Equipped) and Replace Filter . .. .. .. .. .. .. ... .. .. .. .. 3-8-7
Engine Service Doors and Side Shields .. .. .. .. .. ... . 3-2-6 Replace Primary Fuel Filter . .. ... .. .. .. .. .. .. ... .. .. .. .. 3-8-8
Cooling System Doors . .. ... .. .. .. .. .. .. ... .. .. .. .. .. ... . 3-2-7 Replace Final Fuel Filter .. .. .. ... .. .. .. .. .. .. ... .. .. .. .. 3-8-9
Fuel Tank . .. .. ... .. .. .. .. .. ... .. .. .. .. .. .. ... .. .. .. .. .. ... . 3-2-8 Replace In-Line Fuel Strainer . ... .. .. .. .. .. .. ... .. .. .. .. 3-8-9
Fluid Analysis Program Test Kits and 3-Way                                                Replace Hydraulic Reservoir Breather Filter .. .. .. .. . 3-8-10
   Coolant Test Kit . .. .. .. ... .. .. .. .. .. .. ... .. .. .. .. .. ... . 3-2-8 Check Park Brake Oil Level .. ... .. .. .. .. .. .. ... .. .. .. . 3-8-10
Service Intervals .. .. .. .. .. ... .. .. .. .. .. .. ... .. .. .. .. .. ... . 3-2-9 Lubricate Front and Rear Shaft Seals on Park
Required Parts .. .. .. .. .. .. ... .. .. .. .. .. .. ... .. .. .. .. .. ... 3-2-11        Brake .. .. .. .. .. ... .. .. .. .. .. .. ... .. .. .. .. .. .. ... .. .. .. . 3-8-11
                                                                                          Check Ride Control Accumulator—If Equipped .. .. . 3-8-12
Maintenance—As Required
Inspect Tires and Check Pressure .. .. ... .. .. .. .. .. ... . 3-3-1                       Maintenance—Every 1000 Hours
Tire Pressures .. .. .. .. .. .. ... .. .. .. .. .. .. ... .. .. .. .. .. ... . 3-3-2       Replace Air Cleaner Dust Unloader Valve . ... .. .. .. .. 3-9-1
Check Wheel Bolt Torque .. .. .. .. .. .. .. ... .. .. .. .. .. ... . 3-3-4                 Replace Engine Air Cleaner Elements . .. .. ... .. .. .. .. 3-9-1
Inspect Engine Air Cleaner Elements . ... .. .. .. .. .. ... . 3-3-5                        Replace Fuel Tank Breather Filter .. .. .. .. .. ... .. .. .. .. 3-9-2
Inspect Air Conditioner Compressor and                                                      Replace Axle Oil Filters—If Equipped .. .. .. ... .. .. .. .. 3-9-2
   Alternator Belt . .. .. .. .. ... .. .. .. .. .. .. ... .. .. .. .. .. ... . 3-3-6       Lubricate Frame Hinge Pivots ... .. .. .. .. .. .. ... .. .. .. .. 3-9-2
Clean Cooler Cores .. .. .. ... .. .. .. .. .. .. ... .. .. .. .. .. ... . 3-3-7            Drain and Refill Park Brake Oil .. .. .. .. .. .. .. ... .. .. .. .. 3-9-3
Check Rear Camera and Radar Object                                                          Check Coolant Condition .. .. .. ... .. .. .. .. .. .. ... .. .. .. .. 3-9-3
   Detection (ROD) System—If Equipped . .. .. .. .. ... . 3-3-8
Check Windshield Washer Fluid Level .. .. .. .. .. .. ... . 3-3-9                           Maintenance—Every 2000 Hours
Drain Water From Primary Fuel Filter ... .. .. .. .. .. ... . 3-3-9                         Replace Outer Pin Seals .. .. .. ... .. .. .. .. .. .. ... .. .. .. . 3-10-1
Service Exhaust Filter . .. ... .. .. .. .. .. .. ... .. .. .. .. .. ... 3-3-10             Rerun Transmission Clutch Calibration . .. .. ... .. .. .. . 3-10-1
Check and Clean or Replace Cab Fresh Air Filter .. 3-3-11                                   Replace Open Crankcase Ventilation (OCV)
Check and Clean or Replace Cab Recirculating                                                  Filter . .. .. .. .. .. ... .. .. .. .. .. .. ... .. .. .. .. .. .. ... .. .. .. . 3-10-1
   Air Filter . .. ... .. .. .. .. .. ... .. .. .. .. .. .. ... .. .. .. .. .. ... 3-3-12   Adjust Engine Valve Lash (Clearance) . .. .. ... .. .. .. . 3-10-1
                                                                                            Drain and Refill Transmission Oil and Replace
Maintenance—Every 10 Hours or Daily                                                           Filter . .. .. .. .. .. ... .. .. .. .. .. .. ... .. .. .. .. .. .. ... .. .. .. . 3-10-2
Check and Clean or Replace Air Cleaner Dust                                                 Changing Transmission Oil (Quick Service—If
   Unloader Valve .. .. .. .. ... .. .. .. .. .. .. ... .. .. .. .. .. ... . 3-4-1            Equipped) and Replace Filter . .. .. .. .. .. .. ... .. .. .. . 3-10-3
Check Coolant Level in Surge Tank .. ... .. .. .. .. .. ... . 3-4-1                         Drain and Refill Front and Rear Axle Oil . .. ... .. .. .. . 3-10-5
Check Engine Oil Level . ... .. .. .. .. .. .. ... .. .. .. .. .. ... . 3-4-2               Clean Front and Rear Axle Oil Recirculation
Check Hydraulic System Oil Level .. .. ... .. .. .. .. .. ... . 3-4-2                         Screens—If Equipped .. .. .. ... .. .. .. .. .. .. ... .. .. .. . 3-10-6
Check Transmission Oil Level . .. .. .. .. ... .. .. .. .. .. ... . 3-4-3
Inspect Outer Pin Seals . ... .. .. .. .. .. .. ... .. .. .. .. .. ... . 3-4-4 Maintenance—Every 4000 Hours
                                                                                    Clean Hydraulic Pump Case Drain In-Line
Maintenance—Every 100 Hours                                                           Screen . .. .. .. .. ... .. .. .. .. .. .. ... .. .. .. .. .. .. ... .. .. .. . 3-11-1
Lubricate Loader Linkage and Cylinder Pivots—                                       Replace Hydraulic System Return Filters .. ... .. .. .. . 3-11-3
   Z-Bar Linkage . .. .. .. .. ... .. .. .. .. .. .. ... .. .. .. .. .. ... . 3-5-1 Drain, Flush, and Refill Hydraulic System Oil .. .. .. . 3-11-4
Lubricate Loader Linkage and Cylinder Pivots—                                       Changing Hydraulic System Oil (Quick Service—
   Powerllel™ Linkage . .. ... .. .. .. .. .. .. ... .. .. .. .. .. ... . 3-5-2       If Equipped) . .. ... .. .. .. .. .. .. ... .. .. .. .. .. .. ... .. .. .. . 3-11-6
                                                                                    Clean Hydraulic System Fill Strainer . .. .. .. ... .. .. .. . 3-11-7
Maintenance—Initial Service - 250 Hours
Drain and Refill Front and Rear Axle Oil .. .. .. .. .. ... . 3-6-1 Maintenance—Every 5000 Hours
Replace Axle Oil Filters—If Equipped ... .. .. .. .. .. ... . 3-6-2 Check Driveline Damper .. .. .. ... .. .. .. .. .. .. ... .. .. .. . 3-12-1

Maintenance—Every 250 Hours                                                   Maintenance—Every 6000 Hours
Take Engine Oil Sample . ... .. .. .. .. .. .. ... .. .. .. .. .. ... . 3-7-1 Drain Cooling System .. .. .. .. .. ... .. .. .. .. .. .. ... .. .. .. . 3-13-1
                                                                              Refill Cooling System .. .. .. .. .. ... .. .. .. .. .. .. ... .. .. .. . 3-13-2
                                                                              Changing Cooling System (Quick Service—If
                                                                                Equipped) . .. .. ... .. .. .. .. .. .. ... .. .. .. .. .. .. ... .. .. .. . 3-13-3

                                                                                                                                                 Continued on next page


                                                                                                                                                                                     122223
                                                                                        iii                                                                                      PN=21

--- Page 5 ---
Safety—Operating Precautions
Use Steps and Handholds Correctly
Prevent falls by facing the machine when you get on and
off. Maintain 3-point contact with steps and handrails. Never


                                                                                                                    T133468—UN—15APR13
use machine controls as handholds.
Use extra care when mud, snow, or moisture present
slippery conditions. Keep steps clean and free of grease or
oil. Never jump when exiting machine. Never mount or
dismount a moving machine.

                                                                                                 TX,STEPS-19-09FEB11-1/1


Start Only From Operator's Seat
Avoid unexpected machine movement. Start engine only
while sitting in operator's seat. Ensure that all controls and
working tools are in proper position for a parked machine.
Never attempt to start engine from the ground. Do not
attempt to start engine by shorting across the starter
solenoid terminals.


                                                                                                                       TX1314398—UN—29JUN21
                                                                   Operate Only From Operators Seat
                                                                                                TX,SOFOS-19-29JUN21-1/1


Use and Maintain Seat Belt
Use seat belt when operating machine. Remember to
fasten seat belt when loading and unloading from trucks


                                                                                                                     TX1165594—19—23JUL14
and during other uses.
    CAUTION: Prevent personal injury. Check
    condition of seat belt and mounting hardware
    before operating machine. Replace if worn, frayed,
    or damaged.
    Replace seat belt at least every 3 years, regardless
    of condition.
                                                                                              TX,SEAT,BELT-19-27JUL20-1/1


                                                                                                                                              122223
                                                           1-3-1                                                   PN=31

--- Page 6 ---
Safety—Safety Signs
Safety Signs


                                                                                                                                TX1103201—UN—20JAN12
                                                         Left Side Shown

2—WARNING, Always Install         6—WARNING, Prevent Machine        8—CAUTION, Secondary     12—WARNING, Avoid Injury
  Boom Lock                         Movement                          Steering—If Equipped      From Escaping Fluid
3—WARNING, Install Articulation   7—WARNING, Seat Belt Should       9—WARNING, Pressurized
  Lock                              Be Worn At All Times              System

                                                      Continued on next page                       LB82152,0000993-19-20JAN12-1/15


                                                                                                                                122223
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--- Page 7 ---
Operation—Operator’s Station


Sealed Switch Module (SSM)


                                                                                                                                TX1039287A—UN—16JUL08
1—Engine Start Switch          8—Automatic Transmission         14—Spin Control Switch—If     20—Drive and Marker Light
2—Engine Stop Switch             Switch                            Equipped                      Switch
3—Beacon Light Switch—If       9—Ride Control Switch—If         15—Pin Disconnect Switch—If   21—Lockup Torque Converter
  Equipped                        Equipped                         Equipped                      Switch—If Equipped
4—Hazard Light Switch          10—Clutch Cut-Off Switch         16—Air Conditioner Switch     22—Rear Axle Disconnect Switch
5—Pilot Enable/Boom Down       11—Boom Height Kickout Switch    17—Heated Outside Mirrors        —If Equipped
  Switch                       12—Return-to-Carry (RTC)            Switch—If Equipped         23—Rear Washer Switch
6—Park Brake Switch                Switch                       18—Front Washer Switch        24—Rear Wiper Switch
7—Return-to-Dig (RTD) Switch   13—Automatic Differential Lock   19—Front Wiper Switch         25—Cab Work Light Switch
                                   Switch—If Equipped

                                                                                                    OUT4001,000095A-19-16NOV21-1/1


                                                                                                                                122223
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--- Page 8 ---
Operation—Operator’s Station


Display Unit—Normal Display


                                        123.5 0001
                                         N
                                       123D
                                      AUTO 2-D
                                                       Coolant            Hydraulic Oil
                                        900rpm
                                         0
                                             mph


                                                    Transmission            Engine Oil


                                                                                                                                 TX1046105—UN—02FEB10
                                                        STOP


              TX1046105
                                                   Display Unit Normal Display

When the engine start switch is pressed the first time,           6.If radar object detection (ROD) system is enabled,
ignition switch power is turned on and applied to the control       display screen shows camera image for 2 seconds.
units and the display unit. The display unit performs a             If ROD system is not enabled, display screen will be
display check sequence as follows:                                  black for 2 seconds.
                                                                  7.Display screen populates with normal display items.
1.Alarm sounds for approximately 3 seconds.
                                                                    Gauge pointers position to current input values.
2.John Deere screen is displayed momentarily.
3.Eight indicators at the bottom of display unit light     After the display check is complete:
  momentarily.
4.Backlighting on buttons at top of display unit comes on. â—Ź Park brake indicator and STOP indicator remain on.
5.If security system has been enabled by owner, operator â—Ź STOP indicator flashes.
                                                            â—Ź Engine oil pressure gauge pointer indicates zero.
  logon screen appears on display unit. Operator must
                                                            â—Ź Engine oil pressure gauge and warning indicator are
  enter valid personal identification number (PIN).
                                                              highlighted in red and flash until engine is started.
                                                                                                     OUT4001,000058D-19-26MAY10-1/1


                                                                                                                                 122223
                                                           2-1-15                                                            PN=61

--- Page 9 ---
Operation—Operator’s Station


Display Unit—Main Menu—Settings—Camera Mode
On machines equipped with the radar object detection                 for machines equipped with the ROD system. (This
(ROD) system, the CAMERA MODE menu allows the                        mode is removed if “Camera Only” option is enabled.)
operator to choose from the following four camera
                                                          At SETTINGS menu, press UP button or DOWN button to
operating modes:
                                                          highlight MORE, then press SELECT button to display
 ● MANUAL—Camera is off. Operator can turn on camera SETTINGS menu page 2.
   by pressing INFO button on display unit.
 ● REVERSE—Monitor display changes to the camera          Press UP button or DOWN button to highlight CAMERA
   view when the transmission is engaged in reverse gear. MODE.
   (This mode is the default selection for machines       Press SELECT button to display CAMERA MODE menu.
   equipped with “Camera Only” option.)                   Current mode is on when a checkmark is displayed next to
 ● OBJECT—Monitor display changes to the camera view it.
   when an object is detected by the ROD system. (This
   mode is removed if “Camera Only” option is enabled.) Press UP button or DOWN button to highlight desired
 ● IN REVERSE WITH OBJECT—Monitor display                 camera operating mode.
   changes to the camera view when transmission is
   engaged in reverse gear or when an object is detected Press SELECT button to activate chosen mode.
   by the ROD system. This mode is the default selection Press BACK button to return to previous menu.
                                                                                                          OUT4001,0000594-19-14JUN10-1/1


Display Unit—Main Menu—Settings—Operator Configuration
The OPERATOR CONFIGURATION menu shows the                         CURRENTLY ACTIVE: FACTORY—FACTORY will display
configuration that is currently active and provides the           for factory installed settings. PIN(1,2,3,4,5,6,7,8,9, or 10)
capability for multiple users of the machine to store their       will display for current operator's personal identification
personal settings, if security is enabled. If security is not     number (PIN) settings that were stored, if security is
enabled, the operator can store settings that are different       enabled on machine. PIN 0 will display if settings have been
than the factory installed settings.                              stored by the last operator when security was NOT enabled
                                                                  on machine.
It also lets operator choose between activating the factory        1.STORE TO USER SETTINGS—If selected, a pop-up will
installed settings, their own personal settings (if security is      appear stating STORED and all configuration settings for
enabled) or settings that were stored by an operator of the          the user operating the machine will be stored to their
machine (if security was not enabled). For information on            PIN, if security is enabled. If security is not enabled and
the machine's security system, see Display Unit—Main                 this is selected, the configuration settings for the user
Menu—Security in this section.                                       operating the machine will be stored to PIN 0. Settings
At SETTINGS menu, press UP button or DOWN button to                  will not be stored until machine is shut down.
highlight MORE, then press SELECT button to display                2.RETRIEVE USER SETTINGS—If selected, a pop-up will
SETTINGS menu page 2.                                                appear first stating the conditions that the machine has to
                                                                     be in for this setting to activate:
Press UP button or DOWN button to highlight OPERATOR                 PARK BRAKE MUST BE APPLIED
CONFIGURATION.                                                       THROTTLE MUST BE AT IDLE
                                                                     Once conditions are met, the settings saved to the
Press SELECT button to display OPERATOR
                                                                     current operator's PIN will be activated on machine, if
CONFIGURATION menu.
                                                                     security is enabled. If security is not enabled, the settings
OPERATOR CONFIGURATION menu items on display                         saved to PIN0 will be activated.
include:                                                           3.RESTORE TO FACTORY SETTINGS—If selected, the
                                                                     factory installed configuration settings will be activated.
                                                                  Press UP button or DOWN button to highlight desired
                                                                  settings mode.
                                                                  Press SELECT button to activate chosen mode.
                                                                  Press BACK button to return to previous menu.
                                                                                                          OUT4001,00006C3-19-05JAN12-1/1


                                                                                                                                      122223
                                                           2-1-25                                                                 PN=71

--- Page 10 ---
Operation—Operator’s Station


Display Unit—Main Menu—Payload Scale—If Equipped
Machines equipped with the Embedded Payload Scale
(EPS) system provide the operator with the capability to                             1     2       3      4       5
check the PAYLOAD SCALE menu to display weight of
each bucket lifted and to accumulate the total weight of
material loaded onto a truck. The system also accumulates
the total weight lifted (long total) since the last time the total
was cleared.
The PAYLOAD SCALE menu also provides access to
diagnostic and setup menus and data displays primarily for
use by service personnel.
The submenus under MAIN MENU that appear on display
(6) include:
1.CODES                                                                   6


                                                                                                                                       TX1051892—UN—25NOV08
2.SETTINGS
3.DIAGNOSTICS
4.PAYLOAD SCALE
5.SECURITY
6.EXHAUST FILTER
7.SOFTWARE DELIVERY
Press DOWN button (4) at MAIN MENU to highlight
                                                                                               Display Unit
PAYLOAD SCALE.
                                                                       1—INFO Button                   4—DOWN Button
Press SELECT button (3) to display PAYLOAD SCALE                       2—BACK Button                   5—UP Button
menu.                                                                  3—SELECT Button                 6—Display

PAYLOAD SCALE menu items on display include:
                                                                     Press SELECT button to activate chosen menu item.
1.LONG TOTAL
2.DISPLAY UNITS                                                      Press BACK button (2) to return to previous menu.
3.AUTO ADD
4.DIAGNOSTICS                                                        Press INFO button (1) to return to runtime screen at any
5.SETUP                                                              time.

Press DOWN button to move to desired menu item.
                                                                                                              OUT4001,00005AA-19-05OCT11-1/1


Display Unit—Main Menu—Payload Scale—Long Total
The LONG TOTAL menu displays the total weight of                 The value displayed on the screen updates as more
material that has been lifted since the last time the long total buckets of material are lifted and dumped.
was reset.
                                                                 With EXIT highlighted, press SELECT button to close the
At PAYLOAD SCALE menu, press UP button or DOWN                   screen with no changes.
button to highlight LONG TOTAL.
                                                                 If desired, press DOWN button to highlight CLEAR and
Press SELECT button to display LONG TOTAL screen.                press SELECT button to reset the total.
                                                                     Press BACK button to return to previous menu.
                                                                                                              OUT4001,00005AB-19-26APR10-1/1


                                                                                                                                                              122223
                                                              2-1-35                                                                  PN=81

--- Page 11 ---
Operation—Operator’s Station


Display Unit—Main Menu—Software Delivery—Software Update
The SOFTWARE UPDATE menu is for receiving Service                The machine is set at the factory to auto approve software
ADVISOR™ Remote (SAR) software downloads and                     downloads, but if the dealer or technician has changed this
installations to the machine. Downloads can take place with      setting to notify operator before downloading, the following
the engine running and machine operating. However,               screen will appear:
installation of the software can only process if the engine is
not running and park brake applied. If conditions exist that     NEW SOFTWARE AVAILABLE FOR DOWNLOAD
will not allow the download or installation to happen,           1.APPROVE DOWNLOAD
screens will appear on the monitor advising what needs to        2.REJECT DOWNLOAD
be done in order to continue. For more information, contact

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