PDF Operator's Manual Claas Arion 500 & 600 Series Tractor - 6 MB
This operator's manual covers a wide range of Claas Arion tractors, including the 640-610 C.I.S. and 540-510 C.I.S. models.
It provides comprehensive instructions on the tractor's operation, controls, and regular maintenance.
By following the guidance in this manual, operators can ensure they are using the tractor's features correctly and safely, maximizing productivity and longevity.
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--- Page 1 ---
ARION 640-630-620-610 C.I.S.
ARION 540-530-520-510 C.I.S.
Operator's manual
--- Page 3 ---
5 ENGINE CONTROL ............................................................................................................. D. 12
5.1 STARTING THE ENGINE ....................................................................................................... D. 12
5.2 USING THE ACCELERATOR PEDAL AND LEVER .............................................................. D. 16
5.3 STOPPING THE ENGINE ...................................................................................................... D. 18
6 CLAAS POWER MANAGEMENT ....................................................................................... D. 19
7 FUEL .................................................................................................................................... D. 20
7.1 RECOMMENDATIONS ........................................................................................................... D. 20
7.2 BLEEDING AIR FROM THE INJECTION SYSTEM ............................................................... D. 21
E - TRANSMISSION
GEARBOX
1 CHARACTERISTICS .............................................................................................................. E. 4
2 FORWARD SPEEDS .............................................................................................................. E. 5
3 DISPLAY ............................................................................................................................. E. 18
3.1 TRANSMISSION DISPLAY ..................................................................................................... E. 18
3.2 INSTRUMENT PANEL ............................................................................................................ E. 18
4 SAFETY ................................................................................................................................ E. 20
4.1 REVERSER NEUTRAL ........................................................................................................... E. 20
4.2 TRANSMISSION NEUTRAL ................................................................................................... E. 22
4.3 PROTECTION OF MECHANICAL PARTS ............................................................................. E. 23
5 STARTING THE TRACTOR ................................................................................................. E. 25
5.1 TRANSMISSION DISPLAY ..................................................................................................... E. 25
5.2 CLUTCH .................................................................................................................................. E. 25
5.3 SELECTION OF MOVEMENT DIRECTION ........................................................................... E. 26
5.4 REVERSER PROGRESSIVITY ADJUSTMENT ..................................................................... E. 27
5.5 COUPLING/DECOUPLING FORWARD/REVERSE GEARS ................................................. E. 29
6 MANUAL GEAR CHANGES ................................................................................................ E. 31
6.1 START RATIO ........................................................................................................................ E. 31
6.2 WORK MODE ......................................................................................................................... E. 32
6.3 ROAD MODE .......................................................................................................................... E. 33
7 AUTOMATIC GEAR CHANGES .......................................................................................... E. 35
7.1 SKIP SHIFT ............................................................................................................................ E. 35
7.2 AUTOMATIC SPEED ADAPTATION (SPEED MATCHING) .................................................. E. 35
7.3 MANOEUVRING GEAR .......................................................................................................... E. 36
7.4 HEXACTIV .............................................................................................................................. E. 38
8 RATIO MANAGEMENT ........................................................................................................ E. 44
8.1 OPERATION ........................................................................................................................... E. 44
8.2 TRANSMISSION DISPLAY ..................................................................................................... E. 44
ARION 640-510 C.I.S. - 02/2012 - en
--- Page 4 ---
The tractor's identification number (B) is composed of the
regulation type (1) and serial number (2) of the tractor (the
example given opposite is completely fictitious). No identification
B
A1924EAA1900062
1 2
841hsn06m
Tractor regulation type
The regulation type (1) is broken down in the following manner:
Type of tractor Engine power code Number of drive Cabin type Maximum tractor
wheels speed
A18 0: ARION 510 4 E: Suspended cabin A: 40 km/h
1: ARION 520 C: 50 km/h
2: ARION 530
3: ARION 540
A19 0: ARION 610
1: ARION 620
2: ARION 630
3: ARION 640
Tractor serial number
The tractor's serial number (2) is composed of the tractor type "A18/A19" followed by a 5 digit number.
ARION 640-510 C.I.S. - 02/2012 - en A. 3
--- Page 5 ---
- Stand in a well vented location.
- Wipe immediately any spilled combustible.
- To prevent any risk of fire, remove any built-up grease or dirt.
- Before filling the tank, always carefully clean around the fuel cap to remove any pieces of straw, twigs, etc.
which could help start and then propagate a fire.
Important: When transporting fuel, use containers intended for this purpose. Your container must only be
used for this purpose.
6.1.5.5 Coolant
5755
- Do not work on the cooling system when the engine is hot.
- Engine stopped, remove the drain plug only when it is cool enough to be turned by hand. Start by turning the
plug at the first notch to eliminate pressure, then remove it completely.
- Fluid leaking from the cooling circuit may cause severe burns. Wear gloves and goggles.
- In case of projection of coolant on your skin or in your eyes, thoroughly rinse with water immediately, and call a
doctor.
6.1.6 Road use - Use for transport
5751
In all circumstances, apply the legislation on driving wheel-fitted farming tractors applicable in your country.
Never exceed the maximum transportation speed of the
machine.
If in doubt, consult the police or insurance companies.
- Never exceed the load permitted tractor (See chapter
K).
- Never exceed the allowed masses of the tractor (See
chapter K).
Before any movement:
- Check effectiveness of the tractor brakes.
- Check the effectiveness of the rolling tools if they are
fitted with a braking system.
Before each trip, check the braking.
When driving on the public road the doors must be closed
and latched.
Before driving the tractor on the road, check that the rear-
view mirrors are clean and correctly adjusted.
Make sure that the equipment is hitched correctly and 001hsn34
safely locked in position.
Whenever possible, avoid using busy roads.
When transporting equipment on a public road, use the
warning device required by the highway code. All indicators
must be clean and in working order.
The working lights must not be lit.
Brake pedals must be coupled together.
Do not use the hand accelerator when the tractor is running
on the road.
ARION 640-510 C.I.S. - 02/2012 - en A. 13
--- Page 6 ---
6.2 SAFETY STICKERS WITH WARNING PICTOGRAMS
6.2.1 Recommendations
5768
Replace any damaged, missing or illegible safety sticker. Apply a new sticker to any new part replacing a part
which had one.
Spare stickers are available from your CLAAS approved workshop.
Note: According to the law enforced in your country, the stickers described below may not be present on
the tractor.
6.2.2 Placing the gear box in neutral
5792
Comments Warning pictogram Location
Warning:
- Follow the safety instructions when
leaving the driver's seat (refer to the op-
erator's manual for placing the gear box
in neutral).
(Warning symbols according to the tractor's
equipment and national regulations en-
forced)
6.2.3 Front linkage
6080
Comments Warning pictogram Location
Warning:
- Read the safety rules in the user's man-
ual before using or intervening on the
front lifting (Chapter H).
- Do not use the front lifting when a fron-
tal loader is coupled to the tractor.
(Warning symbols according to the tractor's
equipment and national regulations en-
forced)
ARION 640-510 C.I.S. - 02/2012 - en A. 23
--- Page 7 ---
6- Not used. 30 - Auxiliary hydraulics activation switch.
7- Linkage position adjustment wheel. 31 - Auxiliary spool valve control adjustments.
8- Transmission neutral contactor. 32 - Front power take-off control.
9- Engine speed +/- switches. 33 - Power take-off automation selector.
10 - Engine speed 1,2 memory switch. 34 - Front axle suspension switch.
11 - Manual accelerator lever. 35 - Rear power take-off controls.
12 - Hexactiv switch. 36 - Rear PTO brake switch.
13 - Not used. 37 - Hand brake lever.
14 - Lifting control contacts. 38 - Event counter connector.
15 - Rear screen wash/wipe switch. 39 - 7 pin ISO connector.
16 - Electric rear view mirrors defroster switch. 40 - Cable routing.
17 - Dipped/full beam selector. 41 - Linkage control panel.
18 - Automatic A/C control panel. 42 - Electric cabinet supply socket.
19 - Radio. 43 - PTO speeds selection levers.
20 - Right-hand loudspeaker. 44 - Crawler range selection lever.
21 - Electric wing mirror control. 45 - Automatic pick-up hitch control lever.
22 - Control panel for work lights and rotating beacon. 46 - Ashtray.
23 - Warning light switch.
24 - Transport/working mode selector.
ARION 640-510 C.I.S. - 02/2012 - en B. 3
--- Page 8 ---
3 STARTING CONTACT
83
Parking (in the "stop" position, press in the
key to turn it to "P")
Ignition off/engine stopped
Ignition on (autotest of lights on the con-
sole, automatic pre-heating)
Start
Note: In parking position "P" the ignition is off and only the radio, digital clock and cigar lighter remain on.
ARION 640-510 C.I.S. - 02/2012 - en B. 13
--- Page 9 ---
Primary alarms
ENGINE COOLANT TEMPERATURE
STOP WARNING LIGHT (1)
GAUGE (4)
The "STOP" warning blinks with the indicators If the engine temperature indicator needle rea-
(4, 5, 6) or symbols appear on the display (2) ches the red zone, the 'stop' light comes on.
with the buzzer indicate a sever fault. You This indicates overheating:
MUST stop IMMEDIATELY when it is safe to - Remove immediately the load applied to
do so. the engine.
- Let the engine run idle for a few minutes.
- Check the following points:
- Coolant level in the expansion tank:
Stop the engine if the level of coolant is
too low.
- Water pump belt: Check that the belt is
not loose or snapped.
- Radiator and radiator grilles: Clean if
there is any clogging (dust, plant materi-
al, etc).
- Let the engine cool.
To carry out these operations, refer to chap-
ter L.
If overheating continues, call your CLAAS
workshop.
ENGINE OIL PRESSURE WARNING LIGHT BRAKE FLUID LEVEL LOW LIGHT (2) (1)
(2)
If this symbol appears on the display (2) "Stop When the brake fluid level is too low,the warn-
the engine immediately" and check the oil lev- ing light comes on. Stop immediately and call
el. If the level is too low, below the minimum your CLAAS approved workshop.
mark, add oil. If the indicator stays on and the
oil level is normal, call a CLAAS approved
workshop.
(1) Depending on option and model.
HYDRAULIC CIRCUIT OIL PRESSURE BRAKING SYSTEM PRESSURE WARNING
WARNING LAMP (2) LAMP (2) (1)
When this symbol is displayed during usage, it The light is on and steady when the operating
means that the rear axle pilot or lubrication pressure is incorrect. Stop immediately and
pressure is insufficient. Call your CLAAS ap- call your CLAAS approved workshop.
proved workshop. Note: After starting the engine, the indicator
may flash for the time required for the accu-
mulator to reach service pressure (Max: 1
min). The indicator may also be used when
service pressure becomes too high. In this
case, call your CLAAS approved workshop.
(1) Depending on option and model.
ARION 640-510 C.I.S. - 02/2012 - en B. 23
--- Page 10 ---
10 SIGHT
4357
The sight (1) is located at the front of the bonnet. This
reference helps the driver to follow a furrow during field
work.
1
760hsn01m
ARION 640-510 C.I.S. - 02/2012 - en B. 33
--- Page 11 ---
13 CAB SUSPENSION
46
The cab suspension is adjusted as follows(1):
- Position the tractor on flat and level ground.
4
- Undo screws (1) on both sides by several turns.
- Undo nuts (2) on both sides.
- Move the suspension arms (3) in parallel so that each of
its ends line up with holes and slots (4) (5).
3
5
841hsn13
1
3
2
841hsn38
Each position corresponds to a suspension setting:
C B A
- Position (A): Soft setting.
- Position (B): Normal setting.
- Position (C): Hard setting.
C B A
841hsn14
- Tighten the screws (1) and nuts (2):
- Tightening torque: 150 Nm
(1) Depending on equipment fit.
ARION 640-510 C.I.S. - 02/2012 - en B. 43
--- Page 12 ---
8 BATTERY
8.1 BATTERY COMPARTMENT
5976
CAUTION
- Avoid generating sparks or open flames next to the battery. Comply with safety instructions when
welding (See chapter L).
- Handle the battery with great care because it contains sulphuric acid that must not come into contact
with the eyes or skin. Wear gloves and goggles. In case of projection of acid on your skin or in your
eyes, thoroughly rinse with water immediately, and call a doctor.
Important: Do not disconnect the battery while the engine is running. The alternator may be damaged.
Important: Before connecting or disconnecting the battery, check the polarity.
Note: Dispose used batteries according to currently enforced regulations.
1- Lock (battery access cover).
2- Lock (fuse box access cover).
3- Battery master switch.
1 3 2
601msn81
4- Fuse box.
4
5- Battery.
5
601msn82
ARION 640-510 C.I.S. - 02/2012 - en C. 9
--- Page 13 ---
Fuses Designation Current
F3 Working lights (grill) 10A
F4 Front electrics unit supply socket 25A
F5 Rear electrics unit supply socket 25A
F6 ISOBUS 30A
F7 Pre-heating 50A
F8 Engine computer 10A
F9 Front electrics unit supply socket 5A
F10 Rear electrics unit supply socket 5A
F11 Main and dipped headlights 15A
F12 Main beam lights 10A
F13 Dipped headlights 10A
F14 Working lights (foot plate) 10A
F15 Lighting socket trailer/front implement 10A
F16 Lighting socket trailer/rear implement 10A
F17 Not in use 25A
Note: Allocations per tractor part.
ARION 640-510 C.I.S. - 02/2012 - en C. 19
--- Page 14 ---
3 SAFETY
3.1 OPERATION
6437
When working, the computers monitor engine operation continuously.
According to the anomaly, the calculators apply the best protection strategy for the engine, by limiting its power.
Check that it is not a temporary fault by switching off, waiting at least 20 seconds and restarting the engine. If the
fault persists, call your CLAAS approved workshop.
3.2 INSTRUMENT PANEL
224
Instrument panel warning lights indicate failures associated with oil pressure and coolant temperature. See chapter
B.
3.3 RECOMMENDATIONS
5824
General
Choose a gear which avoids exceeding maximum speed authorized on the road in the destination country.
The engine of your tractor has been specifically designed for agricultural use. The engine complies with the TIER III
emission level. Follow a few simple rules and you will get optimum performance from your engine.
Running in
The first 100 hours of operation are important since, to a large extent, they determine the future life of the engine.
- Avoid working at light loadings or for long periods at idling speed during the first 100 hours.
- Avoid overload operations by using a very high gear ratio.
- Take particular care with fluid levels (oil and coolant) and always monitor engine temperature.
Operating temperature
The engine is designed to run at maximum torque. However, do not solicit maximum load from the engine as long
as it has not reached its operating temperature. To do this, always allow it to warm up by operating at half-speed
for 10 minutes.
If during operation the indicated temperature enters the red zone, stop working. Carry out the checks indicated in
chapter L.
Revolution speeds
Idle rpm is not an ideal speed for engine operation. You should therefore stop the engine when the tractor is not
being used.
The maximum no-load engine speed is reached when the accelerator lever is pushed at maximum and
transmission set to neutral. Running the engine at this speed when the tractor is stationary is not recommended,
especially when the engine is cold.
Operating at intermediate power
When working with the accelerator pushed at maximum, if engine speed is constantly above maximum power load
and does not vary much, the tractor is running in underload.
If you are working with the power take-off, it is also possible, in a part load condition,to use the PTO in the
economy mode: in this case match engine speed to the standard PTO economy speed.
Full power operation
Once the gear chosen properly (according to the tool and work to be performed), push the accelerator lever to
maximum. In these conditions, engine speed must be close to maximum power speed.
If the resistant strength drops punctually, the engine speed rises in a range between maximum power speed and
maximum no-load speed.
ARION 640-510 C.I.S. - 02/2012 - en D. 9
--- Page 15 ---
6 CLAAS POWER MANAGEMENT
2685
Any modification of the electronic calculator to improve engine power is strictly forbidden.
This can cause:
- Excess fuel consumption.
- Non compliance with antipollution standards.
- Loss of manufacturer guarantee.
All parameters are frozen in the engine calculator. CLAAS waives any liability in case of modification on the
electronic calculators of CLAAS tractors.
This function is only available on the ARION 540-640.
"CLAAS Power Management", also called "Boost", boosts engine power according to the tractor's use (hydraulic,
power take-off, gearbox...), in order to have maximum power available at all times.
Note: Additional power is only available in forward gear.
Transport
Additional power is 100 % available when ratios C or D are engaged.
Work
Additional power is available between 0 and 100 % depending on:
- The power consumed by the PTO.
- The power consumed by the hydraulic systems.
- The power consumed by the gearbox.
ARION 640-510 C.I.S. - 02/2012 - en D. 19
--- Page 16 ---
Tractor forward speeds at an engine speed of 2 200 1/min with the fol-
lowing rear tyres:
20,8R38 18.4R38 16.9R38
Range Ratio 520/85 R 38 460/85 R 38 420/85 R 38
580/70 R 38 600/65 R 38 480/70 R 38
650/65 R 38 520/70 R 38 540/65 R 38
km/h mi/h km/h mi/h km/h mi/h
1 0,44 0.28 0,42 0.26 0,41 0.25
2 0,53 0.33 0,50 0.31 0,49 0.30
3 0,63 0.39 0,59 0.37 0,57 0.36
A
4 0,75 0.47 0,71 0.44 0,69 0.43
5 0,89 0.55 0,84 0.52 0,81 0.50
Crawler 6 1,10 0.66 1,00 0.63 0,98 0.61
(400 m/h) 1 1,20 0.75 1,10 0.70 1,10 0.68
2 1,40 0.90 1,40 0.85 1,30 0.82
3 1,70 1.05 1,60 0.99 1,60 0.96
B
4 2,00 1.27 1,90 1.20 1,90 1.16
5 2,40 1.49 2,30 1.41 2,20 1.36
6 2,90 1.79 2,70 1.69 2,60 1.64
ARION 640-510 C.I.S. - 02/2012 - en E. 7
--- Page 17 ---
Tractor forward speeds at an engine speed of 2 200 1/min with the fol-
lowing rear tyres:
20,8R38 18.4R38
Range Ratio 520/85 R 38 460/85 R 38
580/70 R 38 600/65 R 38
650/65 R 38 520/70 R 38
km/h mi/h km/h mi/h
2 1,9 1.2 1,8 1.1
3 2,3 1.4 2,2 1.3
A 4 2,8 1.7 2,6 1.6
5 3,2 2.0 3,1 1.9
6 3,9 2.4 3,7 2.3
1 4,4 2.7 4,1 2.6
2 5,3 3.3 5,0 3.1
3 6,2 3.8 5,8 3.6
B
4 7,4 4.6 7,0 4.4
5 8,8 5.4 8,3 5.1
6 10,5 6.5 9,99 6.2
1 8,9 5.5 8,4 5.2
Normal 2 10,7 6.7 10,1 6.3
3 12,6 7.8 11,9 7.4
C
4 15,1 9.4 14,3 8.9
5 17,8 11.0 16,8 10.4
6 21,4 13.3 20,2 12.5
1 23,6 14.7 22,3 13.8
2 28,4 17.6 26,8 16.6
3 33,3 20.7 31,4 19.5
4 40,1 24.9 37,8 23.5
D
5 47,1 29.3 44,4 27.6
6 50,8 31.5 50,8 31.5
"Overdrive"
1 970 2 090
1/min
ARION 640-510 C.I.S. - 02/2012 - en E. 17
--- Page 18 ---
Note: The small "N" (B) indicates that the reverser
clutches are in neutral.
To shift from forward to reverse, move lever (1) directly
from position (A) to position (C).
To shift from reverse to forward, do the opposite: move B A
lever (1) directly from position (C) to position (A).
N
When in positions (A) or (C), if the reverser lever is pulled
towards the steering wheel (position (D)), the tractor drive D
is declutched.
C
START
326msn44
The direction of travel is also indicated on the instrument
panel:
A- Forward.
B- Reverser neutral. %
C- Reverse. 540 1000 ECO
mph
km/h
A
B
C
601hsn0h
5.4 REVERSER PROGRESSIVITY ADJUSTMENT
5.4.1 Operation
943
Adjustment of the progressivity of the reversal operation enables independent settings of the aggressiveness of the
forward and reverse drive clutches.
5.4.2 Adjustment
2632
CAUTION
Before driving on the road, adjust reverser progressiveness to ensure the clutch is as responsive as
possible.
Note: For work likely to damage the superficial soil layer, adjust reverser progressiveness as to ensure the
clutch is as smooth as possible.