PDF Operation & Safety Manual Xtreme XR1045 Telehandler - 4 MB

The Xtreme XR1045 is a powerful telehandler, and safety is the top priority during its operation.

This manual provides critical information on safe operating practices, machine controls, and daily inspection points.

All operators must be familiar with the contents of this manual to prevent accidents and ensure efficient use of the machine.

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--- Page 1 ---
XR1045
                                 Operation & Safety Manual


(702) 636-2969   1415 W. Bonanza Rd. Las Vegas, NV 89106
(800) 497-1704   www.XtremeManufacturing.com

--- Page 3 ---
XR1045                                                                                                    Safety
                       Warning                                                   Warning
                                                                       Perform a pre-operation inspection and
                                                                       functional tests at the beginning of each
                                                                       work shift. Perform the pre-operation
                                                                       inspection first. DO NOT perform the
                                                           pre-operation inspection with the engine running or
Wear appropriate protective clothing. Personal             hot. Contact with moving or heated parts could cause
protective equipment can include, but is not limited to    death or serious injury.
hardhat, gloves, footwear, safety glasses or goggles,
and hearing protection. Make sure clothing is snug                      Perform the pre-operation inspection
and properly belted. DO NOT wear loose clothing,                        and functional tests in an open area.
jewelry, watches, or anything that can catch on forklift                Inspections and functional tests may
controls, moving parts, etc. Failure to wear the proper                 require assistance. Keep the assistant
protective clothing could result in death or serious       visible and a safe distance from the forklift to prevent
injury.                                                    death or serious injury.
                                                                         Become familiar with all safety and
                                                                         hazard labels, regulations, and
 Before Starting Forklift                                                procedures. Make sure all proper safety
                                                                         and hazard labels are attached to the
                                                           forklift and remain legible.
                       Warning
                                                                        A brief description of controls, indicators,
                                                                        and instruments is provided as a
            Keep the Operation and Safety Manual on                     convenience for the operator. These
            the forklift at all times. Contact Xtreme                   descriptions DO NOT provide complete
            Manufacturing for replacement manuals.         operation instructions. Read and understand the
             Clearly define responsibilities and           entire manual to prevent death, serious injury, or
             procedures for operating the forklift and     equipment damage.
             all attachments. DO NOT proceed until                                  Keep fingers and feet away
             you seek expert assistance from a qualified                            from moving parts or pinch
person if any doubt or question arises about the                                    points to prevent pinching
correct or safe methods for operating the forklift.                                 or crushing. DO NOT allow
                         To avoid death or serious         anyone between the tires and the forklift frame while
                         injury, carefully read and        operating the forklift. Doing so can result in death or
                         understand all instructions       serious injury.
                         before operating the                            Always check the condition of the seat
forklift. DO NOT operate, modify, repair, or maintain                    belt and mounting hardware before
the forklift unless you read and understand the                          operating the forklift. If the seat belt or
instructions and warnings in this and all other                          mounting hardware is defective, it may
applicable manuals and technical publications. Follow      not properly restrain the operator, resulting in death
all State and Federal health and safety laws and/or        or serious injury.
local regulations.
                                                           • DO NOT operate the forklift until the seat belt or
                      Consult Material Safety                mounting hardware is replaced, if worn or damaged.
                      Data Sheets (MSDS) for
                                                           • The seat belt MUST be worn while operating the
                      chemical hazards and first aid
                                                             forklift. Failure to wear the seat belt could result in
                      instructions. MSDS should
                                                             death or serious injury.
be available from the manufacturer or supplier of
the fluid.


For information call (800) 497-1704                                                                            Page 

--- Page 4 ---
XR1045                                                                        Labels
 Front View                            Rear View


Figure 3-3. Label Legend Front View.    Figure 3-4. Label Legend Rear View.


 Cab View


Figure 3-5. Label Legend Cab View.


For information call (800) 497-1704                                            Page 19

--- Page 5 ---
XR1045                                                                                                                                                                                                                                                                                                                                                                                      Labels


                                                                                                                                                                                                            DEATH or SERIOUS INJURY could result from
 CARRIAGE DAMAGE                                                                                                                                                                                            improper operation when using tow connection.
 DAMAGE may result from adjusting forks                                                                                                                                                                      DO NOT ELEVATE BOOM ABOVE 30 WHEN
 when carriage is loaded.                                                                                                                                                                                    TOWING.
                                                                                                                                                                                                             DO NOT EXCEED RATED TOW CAPACITY.
 ONLY ADJUST FORKS WHEN CARRIAGE
                                                                                                                                                                                                              Max vertical load 500 LBS.
 IS UNLOADED.                                                                                                                                                          18331-000
                                                                                                                                                                                                                    Max tow capacity 5000 LBS.                                                                                                                                                      18332-000


                                  49) 18331-000                                                                                                                                                                                                                     50) 18332-000

                                                                                                                                                                                      XR1045
                                                                                                                                                         50 HR                       Lube Chart
                                                                                                                                                                                           Slide Pads

                                                                                                                                                          50 HR
                                                                                                                                                         250 HR
                                                                                                                                                                                   Slide                Slide
                                                                                                                                                                                   Pads                 Pads            NOTE: use extreme
                                                                                                                                                                                                                        pressure NLGI #2 or
                                                                                                                                                                                                                        better.
                                                                                                                                                 NOTE: Orange arrow
                                                                                                                                                 indicates lubrication first
                                                                                                                                                 50 hours, then every                        Slide
                                                                                                                                                 250 hours.                                  Pads


                                                                                                                                                                                                                                          18360-000


                                                                                                                                                                     51) 18360-000


                             XR1045 LOAD CHART - STANDARD CARRIAGE                                                                                                                                                                                                  XR1045 LOAD CHART - SWING CARRIAGE
                                                                                                                                                                                                                                                                                                                                                                                            T
                        50                                                                                                                                                                                                                                 50
                                                                                                                   68                                                                                                                                                                                                                                    68
                                                                                                                                                                                                                                                                                                                                                                                       S
                                                                                                                                                                                                                                                                                                                         LE
                                                                                                              65                                                                                                 'S' RATING FOR FORKS                                                                                                               65
                                                                                       LE                               H                                                                                                                                                                                                                                     H
   LOAD RATINGS         45                                                                                                                                                                                       STRAIGHT. 'T' RATING
                                                                                                                                                                                                                                                           45                                                        G                         60
                                                                                   G                     60
                                                                                                                                                                                                                                                                                                              N
   SHOWN ARE FOR                                                            N                                               G
                                                                                                                                                                                                                                                                                                          A                      55
                                                                                                                                                                                                                                                                                                                                                                  G
                                                                        A                      55                                                                                                                FOR FORKS ROTATED
                                                                                                                                                                                                                                                                                                     M                                                                                  S
                                                                                                                                                                                                                                                                                                                                                NO


   VEHICLES EQUIPPED                                               M                                                                                                                                             FROM STRAIGHT.                            40                                    O                   50
                        40                                     O                       50
                                                                                                                                                                                                                                                                                                                                                    OP


                                                   BO                                                                                                                                                                                                                                 BO
   WITH FOAM FILLED                                                                                                                                                                                                                                                                                                                                                   F
                                                                                                                                F                                                                                FORKS MUST BE
                                                                                                                                                                                                                                                                                                                                                      ER


                                                                        45                                                                                                                                                                                                                               45
                                                                                                                                                                                                                                                                                                                                                                                            T
                                                                                                                                                                                                                                                                                                                                                      AT


   TIRES ONLY.                                                                                                                                                                                                   STRAIGHT WHEN THE
                                                                                                                                                                                                                                                                                                                                                         IO


                        35                                                                                                                                                                                                                                 35
                                                                                                                                                                                                                 BOOM IS ABOVE
                                                                                                                                                                                                                                                                                                                                                           NF


                                                               40                                                                   E                                                                                                                                                            40                                                                       E
                                                                                                                                                                                                                                                                                                                                                                                       2.0 FT
                                                                                                                                                   2.0 FT
                                                                                                                                                                                                                                                                                                                                                             OR


   5,000 LBS AT 24 IN                                                                                                                                                                                            55 DEGREES.
                                                                                                                                                   LOAD                                                                                                                                                                                                                                LOAD
                                                                                                                                                                                                                                                                                                                                                                KS


                                                                                                                                        D                                                                                                                                             35                                                                                      D
   MIN CAPACITY FORK    30                           35                                                                                                                                                                                                30                                                                                                                              CENTER
                                                                                                                                                                                                                                                                                                                                                                   RO


   (10,000 LBS PAIR).                                                                                                                   C          CENTER                                                        LOAD RATINGS                                                                                                                                                 C
                                                                                                                                                                                                                                                                                                                                                                      T


                                                                                                                                                                                                                                                                                                                                                                                  B
                                                                                                                                                                                                                                                                                                                                                                      AT


                                              30                                                                                            B                                                                    SHOWN ARE FOR                                                 30
                                                                                                                                                                                                                                                                                                                                                                                   A
                                                                                                                                                                                                                                                                                                                                                                         E


                                                                                                                                             A
                                                                                                                                                                                                                                                                                                                                                                          D


                                                                                                                                                                                                                 VEHICLES EQUIPPED                         25
                                                                                                                                                                                                                                                                                                                                                      0 LBS


                        25
                                                                                                                                                                                                                                                                                                                                                T=4,200 LBS
                                                                                                                                                                                                                                                                                                                                               T=5,250 LBS
                                                                                                                                                                                                                                                                                                                                               T=6,000 LBS


                                         25                                                                                                                                                                                                                              25
                                                                                                                                                                                                                 WITH FOAM FILLED
                                                                                                                                                                                                                                                                                                                                      T=3,10


                                                                                                                                                                                                                 TIRES ONLY.                               20           20
                        20         20                                                                                                                                                                                                                                                                                                                                                  2.0 FT
                                                                                                                                                   2.0 FT                                                        4,000 LBS AT 24 IN                                                                                                                                                    LOAD
                                                                                                                                                   LOAD                                                                                                             15                                                                                                                 CENTER
                                                                                                                                                                                                                                                                         1,350 LBS


                                                                                                                                                                                                                                                                                                                          S=4,200 LBS
                                                                                                                                                                                                                                                                                     1,800 LBS


                                  15                                                                                                                                                                             MIN CAPACITY FORK
                                                                                                                                                                                                                                                                                                                                   S=5,500 LBS


                                                                                                                                                                                                                                                           15
                                                                                                                                                                                                                                                                                                                                  S=7,000 LBS
                                                                                                                                                                                                                                                                                                         2,650 LBS


                                                                                                                                                                                                                                                                                                                                  S=8,000 LBS


                                                                                                                                                   CENTER
                                       1,800 LBS

                                                   2,200 LBS


                        15
                                                                       3,000 LBS


                                                                                                                                                                                                                 (8,000 LBS PAIR).
                                                                                        4,500 LBS

                                                                                                      6,000 LBS

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