PDF Operation Manual CAT CL210 Load Haul Dump - 1 MB
This operation manual provides all the necessary information to safely and effectively operate the CAT CL210 Load Haul Dump (LHD).
It covers machine controls, operational techniques, safety precautions, and daily service checks.
Operators should thoroughly review this guide to maximize productivity and ensure safety in underground mining environments.
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© Bucyrus
All Rights Reserved
BUCYRUS R
Technical Manual
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Operation Manual
Hydraulic Filtration Canopy
Suction In line, strainer Type Adjustable protective device
Bucket system Return 25 micron MDG1 and MDG17
replaceable with bypass Pneumatic System
Steer/brake system Pressure 10 micron
replaceable with bypass Compressor type Piston engine gear driven
Alternator system Pressure 5 micron Air flow 0.340 m³/min @1500 rpm
replaceable no bypass Governed pressure 120 psi
Optional return PTO In line, 25 micron Relief pressure 130 psi
Air receiver volume 80 litres
Service Brake Hydraulic System
Type Reverse modulated, pressure reducing Electrical System
Control valve Open centre Type Approved flameproof
Actuation Foot pedal Voltage 12 V
System operating pressure 2500 psi Polarity Floating
Brake release pressure 1450 psi
Brake maximum release pressure 1750 psi Lights
Number/location 2 front, 2 rear
Steering Type High performance approved flameproof
Type Centre articulated, hydraulic
Alternator
Service Brake Drive Hydraulic
Type Totally enclosed, liquid-cooled Posi-Stop Type Customer preference approved flameproof
Make/model Dana 16150
Application Spring applied hydraulic release Vehicle Speeds
Location Each wheel end 1st gear 4.2 kph
2nd gear 8.5 kph
Park Brake 3rd gear 14.4 kph
Type Totally enclosed, liquid cooled Posi-Stop 4th gear 23.8 kph
Make/model Dana 16150
Application Spring applied hydraulic release Service Capacities
Location Each wheel end Hydraulic tank 250 litre
Fuel tank 200 litre
Articulation Transmission/converter oil 40 litre
Bearing type and size Pin and spherical bearing Engine crankcase oil 22 litre
(top), bush (bottom) fully sealed Engine cooling system water 72 litre
Bush material Hardened steel Axle oil (each) 35 litre
Pin material Hardened steel
Degrees of turn either side 43° Maximum Tractive Effort
1st gear 22545 kg
Oscillation 2nd gear 10852 kg
Type Rear bolster 3rd gear 6264 kg
Bush material Hardened steel 4th gear 3627 kg
Pin material Hardened steel
Degrees up and down from horizon 7.5° Grade Ability
Front to rear 1:4
Seating (Operator) Side to side (empty) 1:4
Type Cross-seated Side to side (laden bucket load fully raised) 1:8
Suspension Adjustable spring/shock absorption
Overloading equipment could cause personal injury, death or
equipment damage. Due to configuration or options these weights can
vary up to 20%. Caterpillar recommends that relevant standards and
safety procedures should always be used when operating this
machine. Removal of protective canopies, doors, safety devices,
interlocks and structures etc., could cause serious injury of death.
Replacement with correctly torqued fasteners is mandatory.
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Operation Manual
CONTROL AND FUNCTIONS
COMPARTMENT DOOR
The compartment door must be closed and locked after entering the compartment before
the park brake button can be released and the declutch valve be deactivated.
Never use the door to apply the park brake. Always manually apply by
pressing the park brake button and ensure the brake head pressure
gauge reads zero. The steering pressure will automatically bleed
down, never assume the steering pressure has bled down unless the
steering pressure gauge reads zero.
When the door is open the machine cannot be operated, as the park
brake will be on and the transmission will be declutched. There is a
roller cam valve in the door lock that needs to be activated to release
the park brake. Also the brake system pressure is dumped with the
door open. The engine will run with the door open.
DOOR INTERLOCK VALVE
COMPARTMENT DOOR
DOOR ASSEMBLY
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EMERGENCY FUEL SHUT OFF VALVE
This valve is located after the fuel filter/water separator. Closing this valve will stop the flow
of fuel to the engine.
This provides a second means of shutting down the engine should the on/off toggle switch
fail.
EMERGENCY FUEL SHUT OFF VALVE
AIR CLEANER SERVICE INDICATOR
The air cleaner service indicator is located at the air cleaner and indicates the condition of
the air cleaner element. When the service indicator is in the red zone, the air cleaner
elements should be removed and serviced.
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ENGINE AND HEAT EXCHANGER COOLANT ISOLATION
To isolate the engine and heat exchanger cooling system perform the following procedure:
1. Ensure the area is clear of any obstructions and area is fit for carrying out safe
operation and maintenance.
2. Lower the lift arms or any attachment, shutdown the engine, fit a danger tag to the
on/off toggle switch, connect the articulation lock and chock the wheels.
2. Isolate the pneumatic circuit.
3. Locate the header tank relief cap located at the rear of the machine on the driver’s
side.
4. Remove coolant circuit pressure (105 kPa) by slowly lifting up the red relief lever on
the relief cap and hold up till pressure is released.
5. Slowly remove relief cap with relief lever held in the up position.
The coolant fluid will be under pressure and hot (up to 100°C). Always
relieve pressure by lifting the relief lever on relief cap before removal.
Wear personal protective equipment such as safety glasses, long
sleeve shirt and gloves to avoid scalds and burns from hot coolant.
This machine is fitted with two cooling circuits totally separate of each
other, except for the expansion tank located on the driver’s side wheel
arch.
Engine Coolant Relief Cap
Exhaust Coolant Relief Cap
COOLANT HEADER TANKS
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Check the fire extinguisher:
1. Located on front driver’s side mudguard.
2. Check inspection date.
3. Check contents indicator is reading in the green area.
4. If fire suppression system fitted check actuation points.
Fire Extinguisher
Fire Suppression
FIRE EXTINGUISHER FIRE SUPPRESSION SYSTEM
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90° Bevel Gearbox
Spool Lock Pin
Spool
Shaft Coupling
Torque Hub
Hydraulic Drive Motor
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