PDF Operation & Maintenance Manual Bobcat X320 Excavator - 2 MB

This is the essential operation and maintenance manual for the Bobcat X320 Excavator.

It provides operators with key safety information, control layouts, and daily service procedures.

Following this guide ensures your excavator is operated correctly and maintained for long-term reliability.

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--- Page 1 ---
X 320                               Excavator
                                                        Operation &
                                                        Maintenance


                                                                                                                     Dealer Copy -- Not for Resale
                                                          Manual
                                                          (S/N 511720001–511721115)


Doosan purchased Bobcat Company from Ingersoll-Rand Company in
2007. Any reference to Ingersoll-Rand Company or use of trademarks,
service marks, logos, or other proprietary identifying marks belonging
to Ingersoll-Rand Company in this manual is historical or nominative
in nature, and is not meant to suggest a current affiliation between
Ingersoll-Rand Company and Bobcat Company or the products of
either.


     6722640 (2-97) Revised (5-12)                                       Printed in U.S.A.   Β© Melroe Company 1997

                 1 of 80

--- Page 3 ---
SAFETY

SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix,
                                                                                              . . .x
FIRE PREVENTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xi. . .

MACHINE SIGNS (DECALS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii,
                                                                                         . . .xiii               SAFETY


                                                                                     320 (S/N 511720001–511721115) Excavator
                                                                vii                           Operation & Maintenance Manual

--- Page 4 ---
GETTING ON AND OFF THE MACHINE
Use the grab handles, the tracks and the safety treads to
                                                                      A
get on and off the machine [A].


                                                                                                         P–02171


Fasten the seat belt snugly. Adjust the seat belt so that the         B
buckle is centered between your hips [B].


                                                                                                         P–00753


Lower the control console(s) before starting the engine
[C]. (See STARTING THE ENGINE, Page 14).                              C


                                                                                                         P–02174


Pull the lever (Item 1) [D] to the rear to release and raise
the control console.                                                  D
NOTE: On Excavators equipped with ROPS canopy,                                       1
      both the left and right control consoles can
      be raised for operator access. On Excavators
      with enclosed cab, only the left control
      console can be raised.


                                                                                                         P–02177

                                                                          320 (S/N 511720001–511721115) Excavator
                                                                –3–                Operation & Maintenance Manual

--- Page 5 ---
BOOM SWING PEDAL (AND LOCK/FOOT REST)
Raise the pedal lock/foot rest (Item 1) [A] to operate the
                                                                    A
boom swing pedal.
Push the pedal (Item 2) [A] on the right side to swing the
boom to the right and push the pedal on the left side to
swing the boom to the left.
                                                                        B–11164                         B–11164
NOTE: The purpose of the boom swing pedal is to
      offset the boom with respect to the
      upperstructure for digging close to a                                                                 1
      structure.
BLADE CONTROL LEVER                                                                                     2
The lever (Item 1)[B] is used to raise and lower the blade.
                                                                                                        P–02175
Position A – Pushed Forward – Lowers the blade.
Position B – Neutral – Blade is stopped and held in
             position.
Position C – Pulled Backward – Raises the blade.
                                                                    B                          A
NOTE: Keep the blade lowered when digging to help                                     1
      stabilize the machine.
                                                                                               B
AUXILIARY HYDRAULIC PEDAL
                                                                                               C


                   AVOID BURNS
   Hydraulic fluid, tubes, fittings and quick                                                           P–02182
   couplers can get hot when running machine
   and attachments. Be careful when connecting
   and disconnecting quick couplers.
                                         W–2220–0396
                                                                    C
Raise the pedal lock/foot rest (Item 1) [C] to operate the
auxiliary operation pedal.
The pedal (Item 2) [C] controls optional equipment when                   1
mounted on the arm.
The excavator is equipped with 2–way flow auxiliary lines.
Push pedal (Item 2) [C] to activate hydraulic function.
Right side of pedal is hydraulic pressure to the female
coupler and left is hydraulic pressure to the malecoupler.
                                                                                  2
The female coupler (Item 1) [D] is pressurized, the male
coupler (Item 2) [D] is returned when pedal is pushed to                                                P–02175
the right.

                                                                    D


  Instructions are necessary before operating or                                          2
  servicing machine. Read Operation &
  Maintenance Manual, and signs (decals) on
  machine. Follow warnings and instructions in
  the manuals when making repairs, adjustments
  or servicing. Check for correct function after                                          1
  adjustments. repairs or service. Failure to
  follow instructions can cause injury or death.
                                           W–2144–0189
                                                                                                        P–00814

                                                                         320 (S/N 511720001–511721115) Excavator
                                                             –13–                 Operation & Maintenance Manual

--- Page 6 ---
CAB OPTION (Cont’d)
Front Window
                                                                   A
The front window (on the optional cab) provides
protection from the elements for the operator . The front
window is equipped with a wiper and washer [A].
NOTE: A special application frontal guard is
      available for the cab (Kit number 6666533)
      and canopy (Kit number 6666863) and must
      be used when using the hydraulic breaker on
      the excavator.
Emergency Exit
The left door and right rear window provide exits.                                                    P–08368

To exit through the right rear side window:
Slide the window to the front of the excavator and exit
                                                                   B
through the side window [B].


CAB/CANOPY
The excavator has an operator canopy (ROPS) as
standard equipment. An enclosed cab (ROPS) is
provided as an option. Both the canopy and cab provide
operator protection from a rollover.


                                                                                                      P–09448


  Never modify operator cab by welding,                            C                  2
  grinding, drilling holes or adding attachments                              1
  unless instructed to do so by Melroe Company.
  Changes to the cab can cause loss of operator
  protection from rollover and falling objects,
  and result in injury or death.
                                          W–2069–1285


CAB/CANOPY FOPS (Falling Object Protective
Structure)
A cab/canopy FOPS (Falling Object Protective Structure)
(Item 1) [C] is available as a field installed accessory.
                                                                                                      B–14271
A plastic canopy enclosure kit is available as a field
installed accessory (Item 2) [C].
These kits are available through Melroe Parts Sales. See
your excavator dealer to order this part.


                                                                       320 (S/N 511720001–511721115) Excavator
                                                            –23–                Operation & Maintenance Manual

--- Page 7 ---
ALTERNATOR BELT ADJUSTMENT
                                                                     A
To adjust the belt tension, use the following procedure:
Stop the engine. Open the engine cover.
The belt should deflect about 5/8 inch (16 mm) when
pressed between the water pump pulley and crankshaft
pulley with approximately 22 lbs. (10 kg) pressure [A].


                                                                                                        P–02197

If the tension is not correct, loosen the alternator
mounting bolt.                                                       B
Loosen the adjustment bolt [B].
Move the alternator until the belt tension is correct.
Tighten the adjustment bolt and mounting bolt.
Replace the belt if it has stretched or there are cracks in
the belt. Check the pulley grooves, make sure the belt is
not in contact with the bottom of the grooves in the
pulleys.


                                                                                                        P–02200


                                                                         320 (S/N 511720001–511721115) Excavator
                                                              –33–                Operation & Maintenance Manual

--- Page 8 ---
TRACK TENSION
                                                                       A
NOTE: The wear of the parts on the undercarriage
      vary with the working conditions and the
      different types of soil conditions. It is
      necessary to inspect track tension to
      maintain the correct tension. (See SERVICE
      SCHEDULE Page 27 for the correct service
      interval.)
Adjustment
Raise one side of the machine (approximately 4 inches)
using the boom and arm as shown in [A].
Raise the blade fully and install jackstands under the
blade and the track frame [A].                                                                                P–02239

Stop the engine.
                                                                       B


                   AVOID INJURY                                                      2.25 – 2.50’’
  Keep fingers and hands out of pinch points                                        (57 – 63 mm)
  when checking the track tension.
                                             W–2142–0189


Measure the distance between the frame and the top of                      Center Of Track
the track. If the distance is between 2.25–2.50 inches                                                        P–00854
(57–63 mm), the track tension is correct [B].

If not, loosen one bolt and remove the other bolt from the             C
cover [C].
Add grease to the fitting(Item 1) [D] until the track tension                                    Cover
is correct.
If track tension is too tight, decrease the track tension
pressure by loosening the bleed screw (Item 2)          [D]
(maximum of 1 turn) and allow grease to flow out of the
bleed screw. When the tension is correct, tighten the
bleed screw.
Repeat the procedure for the other side.
If the track tension is still loose after adjusting to the
                                                        above
                                                                                                              P–00845
mentioned limit, it indicates the track is worn. See your
dealer for repairs.
                                                                            Bleed                Add Grease
                                                                       D    Here                   Here


                    AVOID INJURY                                                2
   Do not loosen the grease fitting more than one                                            1
   complete rotation. Also, be careful not to
   loosen any part other than the grease fitting. If
   the grease fitting or any part is loosened too
   much, it can fly off under high pressure. If the
   grease does not ooze smoothly, try moving the
   machine back and forth for a short distance.
                                             W–2143–0189                                                      B–13134

                                                                              320 (S/N 511720001–511721115) Excavator
                                                                –43–                   Operation & Maintenance Manual

--- Page 9 ---
SPECIFICATIONS
BUCKET SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
                                                                                                ...
COOLANT MIXTURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
                                                                                                    ....

ENGINE OIL SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
                                                                                              ...

FUEL, COOLANT AND LUBRICANT CHART . . . . . . . . . . . . . . . . . . . . . . . 58
                                                                                ..
HYDRAULIC EXCAVATOR SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . 54                                 ..
 Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57.....
 Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57.....
 Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
                                                                                                                  .....
 Digging Force . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57     ....
 Drive System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57    ....
 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56.....
 Hydraulic Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57     ....
 Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57        ....
 Lifting Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56    ....
 Machine Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55          ....
 Swing System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57      ....
 Track . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
                                                                                                                   .....
 Travel Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56    ....
 Undercarriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57     ....
 Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
                                                                                                                  .....


                                                                                                                           SPECIFICATIONS


                                                                                           320 (S/N 511720001–511721115) Excavator
                                                                    –53–                            Operation & Maintenance Manual

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