PDF Operation & Maintenance Manual Bobcat Vibratory Roller - 2 MB

This manual provides complete operation and maintenance instructions for the Bobcat Vibratory Roller attachment.

It covers safe operating procedures, control functions, and a detailed maintenance schedule.

Following the guidelines in this document will ensure the longevity and performance of your attachment.

It is an essential resource for anyone using this powerful compaction tool.

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--- Page 1 ---
Operation & Maintenance Manual


                                                                                         Dealer Copy -- Not for Resale


                                   Vibratory Roller
                          (Roller 48 Padded) S/N AFLJ00101 & Above
                          (Roller 48 Smooth) S/N AFLK00101 & Above
                          (Roller 73 Padded) S/N AFLD00101 & Above
                          (Roller 73 Smooth) S/N AFLE00101 & Above
                          (Roller 80 Smooth) S/N AFLC00101 & Above


                                                                     © 2018 Bobcat Company.
6987312enUS (07-18) (K)                 Printed in U.S.A.                  All rights reserved.


    1 of 82

--- Page 3 ---
ATTACHMENT IDENTIFICATION (LATER MODELS)

                               Roller 48 Padded, Roller 48 Smooth


                                                    STEP
      ROLLER SCRAPER


                                                              STEP TREAD


 HYDRAULIC MOTOR
                                                                                      LIFT / TIE
                                                                                     DOWN POINT


  LIFT / TIE
 DOWN POINT     MOTOR GUARD                 ACCUMULATOR
                                                                                              P133040


                                                  ROLLER PADS

   HYDRAULIC HOSES                                                      ROLLER DRUM


                       MOUNTING FRAME


                                                                                             P133026


                                              9            Vibratory Roller Operation & Maintenance Manual

--- Page 4 ---
ATTACHMENT SIGNS (DECALS) (CONT’D)

                        Roller 73 Padded, Roller 73 Smooth, Roller 80 Smooth


       6583862 (2)


                                                                                               P-83656


                                                          7175319
                                                          (Hidden)


                                                                                            7152860


                          6701391


                                                                                               P-88652


                                                19          Vibratory Roller Operation & Maintenance Manual

--- Page 5 ---
OPERATING PROCEDURE WITH LOADERS (CONT’D)

Entering And Exiting The Loader (Cont’d)

Exiting

Lower the lift arms and put the attachment flat on the
ground.

Stop the engine and engage the parking brake.

Lift the seat bar and make sure the lift and tilt functions
are deactivated.

Remove the key.

Exit the loader.


                     WARNING
             AVOID INJURY OR DEATH
Before you leave the operator’s position:
• Lower the lift arms, put the attachment flat on the
   ground.
• Stop the engine and engage the parking brake.
• Move all pedals, handles, joysticks, and other
   controls until they are LOCKED or in the
   NEUTRAL position.
SEE THE MACHINE OPERATION & MAINTENANCE
MANUAL FOR MORE INFORMATION.
                                               W-2722-0208


                                                              29   Vibratory Roller Operation & Maintenance Manual

--- Page 6 ---
OPERATING PROCEDURE WITH LOADERS (CONT’D)

Removal                                                         Figure 39

Hand Lever Bob-Tach

Lower the lift arms and put the attachment flat on the
ground. Lower or close the hydraulic equipment (if
equipped).

NOTE: In muddy conditions or to prevent the
      attachment from freezing to the ground, put
      the attachment on planks or blocks before
      removing the attachment from the loader.

Stop the engine and release auxiliary hydraulic pressure
                                                                                                              P-41502B
(if applicable). (See the loader’s Operation &
Maintenance Manual and Operator’s Handbook for
correct procedure.)                                             Pull the Bob-Tach levers up [Figure 39] until they are
                                                                fully raised (wedges fully raised).
Exit the loader. (See Entering And Exiting The Loader on
Page 28.)

                                                                                    WARNING
                    WARNING                                     Bob-Tach levers have spring tension. Hold lever
                                                                tightly and release slowly. Failure to obey warning
             AVOID INJURY OR DEATH                              can cause injury.
Before you leave the operator’s seat:                                                                        W-2054-1285
• Lower the lift arms and put the attachment flat on
   the ground.                                                  Enter the loader. (See Entering And Exiting The Loader
• Stop the engine.                                              on Page 28.)
• Engage the parking brake.
• Raise the seat bar.                                           Start the engine, press the PRESS TO OPERATE
• Move all controls to the NEUTRAL / LOCKED                     LOADER button and release the parking brake.
   position to make sure the lift, tilt and traction
   drive functions are deactivated.                             Figure 40

The seat bar system must deactivate these functions
when the seat bar is up. See your Bobcat dealer for
service if controls do not deactivate.
                                             W-2463-1110


Disconnect auxiliary hydraulic hoses. (See Hydraulic
Quick Couplers on Page 35.)


                                                                                                              P-41504A


                                                                Tilt the Bob-Tach forward and drive the loader backward,
                                                                away from the attachment [Figure 40].


                                                           39           Vibratory Roller Operation & Maintenance Manual

--- Page 7 ---
TROUBLESHOOTING

Chart


                                          Instructions are necessary before operating or servicing machine. Read and
                                          understand the Operation & Maintenance Manual, Operator’s Handbook and signs
                                          (decals) on machine. Follow warnings and instructions in the manuals when
           WARNING                        making repairs, adjustments or servicing. Check for correct function after
                                          adjustments, repairs or service. Untrained operators and failure to follow
                                          instructions can cause injury or death.
                                                                                                                 W-2003-0807


Use the following troubleshooting chart to locate and correct problems which most often occur with the attachment.

                                     ROLLER 48 PADDED AND ROLLER 48 SMOOTH
               PROBLEM                                        CAUSE                               CORRECTION
Vibratory Roller shaft will not rotate.      Loader fluid reservoir is low.           Add fluid to reservoir on loader.
                                             No fluid to vibratory roller.            Check connections and flow to roller.
                                             Loader hydraulic pump not working.       Repair or replace as needed.
                                             Damaged quick couplers.                  Replace quick couplers.
                                             Coupler flexible element is broken or Replace the flexible element.
                                             torn.
Vibratory Roller shaft rotates slowly.       Not enough hydraulic flow.               Test loader hydraulics for flow and
                                                                                      pressure.
                                             Relief valve in hydraulic cushion is not See the vibratory roller Service Manual
                                             functioning.                             for the correct procedure.
Vibratory Roller shaft will not rotate.      Loader fluid reservoir is low.           Add fluid to reservoir on loader, remove
                                                                                      relief valve and inspect O-ring
                                                                                      condition.
Does not oscillate.                          Lack of lubrication.                     Grease the mounting frame.
                       ROLLER 73 PADDED, ROLLER 73 SMOOTH AND ROLLER 80 SMOOTH
               PROBLEM                                        CAUSE                               CORRECTION
Vibratory Roller shaft will not rotate.      Loader fluid reservoir is low.           Add fluid to reservoir on loader.
                                             No fluid to vibratory roller.            Check connections and flow to roller.
                                             Loader hydraulic pump not working.       Repair or replace as needed.
                                             Damaged quick couplers.                  Replace quick couplers.
                                             Coupler flexible element is broken or Replace the flexible element.
                                             torn.
Vibratory Roller shaft rotates slowly.       Not enough hydraulic flow.               Test loader hydraulics for flow and
                                                                                      pressure.
                                             Relief valve in hydraulic cushion is not See the vibratory roller Service Manual
                                             functioning.                             for the correct procedure.
Vibratory Roller shaft will not rotate.      Loader fluid reservoir is low.           Add fluid to reservoir on loader, remove
                                                                                      relief valve and inspect O-ring
                                                                                      condition.
Does not oscillate.                          Improper wear plate adjustment.          See the vibratory roller Operation &
                                                                                      Maintenance Manual for the correct
                                                                                      procedure.
Motor shaft seal leaks when roller is        Thermal expansion.                       Install case drain accumulator kit.
disconnected.


                                                                 49           Vibratory Roller Operation & Maintenance Manual

--- Page 8 ---
MACHINE SIGN TRANSLATIONS

MACHINE SIGN TRANSLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
  Warning (6701391) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
  Warning (6583862) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
  Important (7175068) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
  Important (7152860) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64


                                                                    59             Vibratory Roller Operation & Maintenance Manual

--- Page 9 ---
(ROLLER 73 PADDED) SPECIFICATIONS

Dimensions

•   Where applicable, specifications conform to SAE and ISO standards and are subject to change without notice


        A


                                     B                                                  C


                                                                                                          P-88446


                DESCRIPTION                                           ROLLER 73 PADDED
Height (A)                                                              643 mm (25.4 in)
Width (B)                                                                2006 mm (79 in)
Length (C)                                                              963 mm (37.9 in)

Performance

                DESCRIPTION                                           ROLLER 73 PADDED
Drum Diameter                                                           643 mm (25.4 in)
Operating Weight                                                         993 kg (2189 lb)
Operating Weight With Smooth Shells                                     1233 kg (2719 lb)
Number of Pads                                                                 102
Drum Oscillation                                                             +/- 7.5°
Dynamic Force                                             3246 kg (7156 lb) @ 64,35 L/min (17 U.S. gpm)
                                                          4493 kg (9905 lb) @ 75,71 L/min (20 U.S. gpm)
                                                         6470 kg (14263 lb) @ 90,85 L/min (24 U.S. gpm)
Frequency                                                     2041 vpm @ 64,35 L/min (17 U.S. gpm)
                                                              2401 vpm @ 75,71 L/min (20 U.S. gpm)
                                                              2882 vpm @ 90,85 L/min (24 U.S. gpm)


                                                         69          Vibratory Roller Operation & Maintenance Manual

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