PDF Operating Manual Jungheinrich ECE 320 Forklift - 543 KB
This official operating manual provides essential instructions for the safe and efficient use of the Jungheinrich ECE 320 forklift.
It covers all operational aspects, daily checks, and routine maintenance tasks.
Adhering to the guidelines in this manual will help maximize the performance and lifespan of your equipment.
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ECE 320 03.08-
G
Operating Instructions
51076425
07.08
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E Operation
1 Safety Regulations for the Operation of Forklift Trucks
Driver authorisation: The forklift truck may only be used by suitably trained
personnel, who have demonstrated to the proprietor or his representative that they
can drive and handle loads and have been authorised to operate the truck by the
proprietor or his representative.
Driver’s rights, obligations and responsibilities: The driver must be informed of
his duties and responsibilities and be instructed in the operation of the truck and shall
be familiar with the operator manual. The driver shall be afforded all due rights.
Safety shoes must be worn for pedestrian operated trucks.
Unauthorised use of truck: The driver is responsible for the truck during the time it
is in use. The driver must prevent unauthorised persons from driving or operating the
truck. Do not carry passengers or lift other people.
Damage and faults: The supervisor must be immediately informed of any damage
or faults to the forklift truck or attachment. Trucks which are unsafe for operation (e.g.
wheel or brake problems) must not be used until they have been rectified.
Repairs: The driver must not carry out any repairs or alterations to the industrial truck
without the necessary training and authorisation to do so. The driver must never
disable or adjust safety mechanisms or switches.
Hazardous area: A hazardous area is defined as the area in which a person is at risk
due to truck movement, lifting operations, the load handler (e.g. forks or attachments)
or the load itself. This also includes areas which can be reached by falling loads or
lowering operating equipment.
F Unauthorised persons must be kept away from the hazardous area. Where there is
danger to personnel, a warning must be sounded with sufficient notice. If
unauthorised personnel are still within the hazardous area the truck shall be brought
to a halt immediately.
Safety devices and warning signs: Safety devices, warning signs and warning
instructions shall be strictly observed.
E1
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Braking
F The brake pattern of the truck depends largely on the ground conditions. The driver
must take this into account when operating the truck.
The truck can brake in three different ways:
– with the service brake
– by regenerative braking (coasting)
– by plugging (controller)
F In emergencies, always brake with the service brake.
Z During normal operation, the generator brake and plugging can be applied. These
methods of braking reduce wear and require less energy (energy recovery).
Braking with the service brake:
– Apply the brake button (5).
The truck brakes at the maximum rate until it comes to a halt.
M The mechanical brake is only applied when this brake fails to achieve the necessary
braking force. The truck can only start again when the controller has been set to “0”.
Braking with the generator brake (coasting):
– Release the controller (6) - the controller assumes the zero position.
Depending on the setting, the truck brakes via the generator brake, coasting to a stop.
Z For the standard truck, the rate of deceleration can be adjusted by the manufacturer’s
service department. For trucks with CANCODE and CANDIS it can be adjusted by
entering the appropriate code.
Plugging:
– When travelling, set the controller (6) to the opposite direction.
The truck brakes regeneratively until it starts to move in the opposite direction.
Z The brake force depends on the position of the controller.
6 6
6 5 5
E 11
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No. Function Setting Standard Comments
range setting Procedure
Code Lock
002 Change user code 0000 - 9999 (LED 23 flashes)
or Enter
00000 - 99999 current code
or
Confirm (Set)
000000 - 999999
(LED 24 flashes)
Enter a
new code
Confirm (Set)
(LED 25 flashes)
Repeat code
entry
Confirm
003 Delete user code 0000 - 9999 (LED 24 flashes)
or Enter a
00000 - 99999 code
or
Confirm (Set)
000000 - 999999
(LED 25 flashes)
Repeat
code entry
Confirm (Set)
004 Delete code log 3265 3265 = delete
(Deletes all user codes )
other inputs= do not
delete
010 Automatic timeout 00 - 31 00 00 = No
cutout
01 to 30 =
Cutout time in
minutes
31 = cutout in 10
seconds
LEDs 23-25 are located in key fields 1-3 (see Section 5.2)
E 21
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9 Troubleshooting
This chapter is designed to help the user identify and rectify basic faults or the results
of incorrect operation. When locating a fault, proceed in the order shown in the table.
Fault Probable Cause Action
Truck – Battery connector not – Check the battery connector and
does not connected. connect if necessary.
move – Isolator (Emergency Stop) – Release isolator
depressed.
– Key switch set to "0" – Set the key switch to position “I”.
– Code lock switched off – Enter operator code.
– Battery charge too low. – Check the charging condition of
the battery and recharge if
necessary.
– Platform switch not applied. – Press the platform switch.
– Faulty fuse. – Check fuses F1 and 1F1.
Lifting – Truck not – Perform all remedial actions listed
inhibited. operational. under the fault “Truck does not
move”.
– Hydraulic oil level too low. – Check hydraulic oil level.
– Battery discharge monitor – Charge the battery.
has cut out and indicates
“STOP”.
– Faulty fuse. – Check fuse 2F1.
– Excessive load. – Note maximum capacity
(see data plate)
Z If the fault cannot be rectified after carrying out the remedial procedure, notify the
manufacturer’s service department, as any further troubleshooting can only be
performed by specially trained and qualified service personnel.
E 31