PDF Operating Manual Cat Bucyrus PMC-D VPlow Control System - 1 MB

This operating manual provides detailed instructions for the Cat Bucyrus PMC-D VPlow central control system, specifically for the Facevisualisation Version 10.58 software.

It is a highly specialized guide for operators and technicians responsible for running this advanced plow control interface in mining operations.

The manual covers system navigation, operational parameters, diagnostics, and safety features.

Understanding this document is critical for maximizing the efficiency and safety of the longwall plow system.

It serves as the primary reference for day-to-day use and system monitoring.

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--- Page 1 ---
Operating manual
                           PMC®-System
                           VPlow central control
                           Facevisualisation
                           for Plow PMC®-D
                           Version 10.58
                           Doc. no.: 1999 001 014 BA 00


Bucyrus DBT Europe GmbH
Industriestraße 1 Phone: +49 (0) 23 06 / 709 - 0    Email: [email protected]
D-44534 Lünen     Fax:   +49 (0) 23 06 / 709 - 1421 Web: www.bucyrus.com

--- Page 4 ---
Storage of data storage media


                                                                      Storage and transport
                                                                      This chapter contains important information on correct storage and
                                                                      secure transport of the PMC® components. Observance of the in-
                                                                      structions and manuals will increase the service life and reliability of
                                                                      the system components. Reading this chapter thoroughly will help
                                                                      you to make your day-to-day work easier.
                                                                      Notice!
                                                                      Never store PMC® components and other electronic equipment
                                                                      outdoors under any circumstances.

                                                                      In this operating manual, the storage of data storage media, the
                                                                      creation of backup copies and the archiving of software are specifi-
                                                                      cally addressed.
                                                                      Important!
                                                                      Every data storage medium and the corresponding reading/
                                                                      writing device might have its own information material and op-
                                                                      erating manuals which should be read carefully. These instruc-
                                                                      tions only provide a few general tips for storing data storage
                                                                      media.


                                                                      Storage of data storage media
E


                                                                      If software is not copied via data lines, the following types of data
Bucyrus DBT Europe GmbH, Lünen 2008


                                                                      storage media are generally used:
                                                                      J floppy disks
                                                                      J CD or DVD
                                                                      J exchangeable disk media (for example, external USB hard disk)

                                                                      Floppy disks
                                                                      The following damage diskettes or the stored data:
                                                  damaging effects    J dirt and dust
                                                                      J magnetic fields
                                                                      J sunlight
                                                                      J heat (> 50 °C)
                                                                      J cold (< 10 °C)
                                                                      J moisture
                                                                      J bending the floppy disk

                                                 best storage place   The best place to store diskettes is in plastic or cardboard sleeves
                                                                      in a dust- and dirt-free, lockable metal cabinet in an air-conditioned
                                                                      room.
                                      not a durable storage medium    Diskettes can be stored for up to 5 years, depending on the storage
                                                                      place, but they can be very easily damaged and are therefore not
                                                                      to be considered to be a durable storage medium.


                                      Doc. no.: 1999 001 014 BA 00    VLVT / 01
                                                                                                                                              3.3

--- Page 5 ---
Installation of the software

                                                              result   The programme is now fully installed. It is located on the following
                                                                       path:
                                                                       “C:\DBT\VCU\VPlow\10_58__Build_4304”
                                                                       The name of the folder “10_58__Build_4304” may be different,
                                                                       depending on the subversion.

                                                                       Uninstall process
                                                                       Deinstallation of the “VPlow” programme can be carried out at any
                                                                       time. Follow the following instructions one after another.
                                                                       Procedure
                                                                       . End the “VPlow” programme.
                                                                       . Delete the directory in which the “VPlow” programme was
                                                                            installed (see “Installation” section in this chapter).

                                                                       . Delete any shortcuts created (see “Creating a shortcut” section
                                                                            in this chapter).
                                                              result   The programme is now completely uninstalled. It is not necessary
                                                                       to run a special programme to uninstall the programme.

                                                                       Creating a shortcut
                                                     simplifying the   In order to simplify the starting procedure later, the creation of a link
E


                                                 start-up procedure    to the “VPlow.exe” programme is recommended.
Bucyrus DBT Europe GmbH, Lünen 2008


                                                                       Procedure
                                         opening the context menu
                                               by clicking the right
                                                                       . Click the right mouse button on the desktop.
                                                     mouse button
                                                                       The desktop context menu is opened (Fig. 8).
                                                                       Fig. 8:   Opening the wizard in order to create a link


                                         using the Windows wizard
                                                to create a shortcut
                                                                       . Select the “New / Shortcut” menu item.
                                                                       “Create Shortcut”, the first dialogue page of the wizard used to
                                                                       create a new shortcut, appears (Fig. 9).

                                                                       . Enter the path to the programme file “VPlow.exe” or select a
                                                                            path by clicking on the “Browse...” button.


                                      Doc. no.: 1999 001 014 BA 00     VLVT / 01
                                                                                                                                              4.9

--- Page 6 ---
Installation of the software

                                                              port =   Physical address of the port used
                                                                       Here the physical address of the connection is defined to which the
                                                                       “VPlow” programme forwards the data.
                                                                       The Port parameter can be assigned the following values:
                                             com1, com2, com3, com4    The data are forwarded via a serial port with the entered physical
                                                                       address.
                                                         IP address    The IP address of the target computer is entered to forward the
                                                                       data. The transmission and reception ports must be additionally en-
                                                                       tered, separated by a colon.
                                           between 01024 and 65535     The first port address is entered behind the IP address. The port is
                                                                       used to receive data. The value must be between “01024” and
                                                                       “65535”. The next free port is searched for if “0” is entered.
                                           between 01024 and 65535     The second port address is entered behind the first port address.
                                                                       The port is used to transmit data. The value must be between
                                                                       “01024” and “65535”, must not be the same as for the first port ad-
                                                                       dress however. The next free port is searched for if “0” is entered.
                                                                       Examples:
                                                                       Port=10.158.22.34:0:0
                                                                       Port=10.158.22.34:55566:55565
                                                              bps =    Entering the transmission rate for a serial port
E
Bucyrus DBT Europe GmbH, Lünen 2008


                                                                       This parameter is used to specify the transmission speed when us-
                                                                       ing a serial interface.
                                                                       The maximum transmission speed is 115200 Baud. If malfunctions
                                                                       should occur, a lower transmission speed must be entered.
                                                                       Example:
                                                                       Baud=19200


                                      Doc. no.: 1999 001 014 BA 00     VLVT / 01
                                                                                                                                            4.19

--- Page 7 ---
The File menu

                                    Fig. 23: Print main screen command


Fig. 24: Preview of the page view


                                    When the printer is set to vertical (portrait) format, the printout will
                                    be constructed as shown in Fig. 24. If one sets the printer to hori-
                                    zontal (landscape) format, then the print will be reformatted accord-
                                    ingly, as with other Windows programs.
                                    Fig. 25: Dialogue window after the “Exit” command


                                    The “Exit” command opens a dialogue box in which one must con-
                                    firm once again whether the programme is to be exited or not. If the
                                    “No” button is actuated or if the “N” button is actuated when the dia-
                                    logue box is opened, then the programme will be ended completely.


Doc. no.: 1999 001 014 BA 00        VLVT / 01
                                                                                                          5.9

--- Page 8 ---
The View menu

Fig. 36: Log data display with three selected diagrams


 1 23 45


      A                                 6


                      B
      a
      b                                                                                                     9
      c
      d                                 7
      e
      f
      g
      H
                      B

  W
  X                                     8
  Y

  Z
                     B

  1 aymbol button for Open file          a AO evaluation OK        A plow position in shield numbers
  2 enlarge time section                 b VA data out of date     B time axis
  3 reduce time section                  c UG lower limit
  4 magnifier                            d GO upper limit         w tail gate travel direction enablement
  5 symbol button for printing           e BR sensor is bridged   x head gate travel direction enablement
  6 diagram for plow position            f KB cable breakage      y fast drive enablement
  7 diagram for plow position status     g KS short circuit         z system enablement
  8 diagram enablement statuses          h NK sensor not configured
  9 scroll bar


                                   The display window (Fig. 36, page 5.19) for log data has its own
                                   icon bar containing buttons to make working easier:
                                   J Key for Open file [1]
                                       If one has opened a log file in accordance with the procedure
                                       previously described, then one can also open other log files
                                       from this window and have other files displayed accordingly.
                                   J Enlarge time section key [2]
                                       If the “Magnifier” key is used, or if work has been done with the
                                       “Reduce time axis” key, then one can reduce the size of the
                                       view with this key. If the key [3] has been actuated several
                                       times, then this key [2] must be actuated exactly as often in
                                       order to reverse the steps and restore the original status.
                                   J Reduce time section key [3]
                                       The diagram is zoomed in by actuating this key. Repeated
                                       actuation zooms further in.
                                   J Magnifier key [4]
                                       A magnification function can be initialised with this key. A frame
                                       can be drawn around a detail to be enlarged with the left-hand
                                       mouse key pressed down following actuation. The selected
                                       frame will be enlarged to window size after the mouse button is
                                       released.


Doc. no.: 1999 001 014 BA 00       VLVT / 01
                                                                                                            5.19

--- Page 9 ---
The Languages menu

                               The Languages menu
                               The “Languages” command opens a pull-down menu for switching
                               the language.
                               Fig. 50: “Languages” pull-down menu


                               In the ini file, the language can be switched to one of the offered
                               languages by “undoing” the commenting out of the “enable .....”
                               line. When there is only one language setting in the ini file, the
                               “Languages” menu item is not available.


Doc. no.: 1999 001 014 BA 00   VLVT / 01
                                                                                                     5.29

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