PDF Operating Instructions Manual Jungheinrich Forklift ETVC 16 20 - 677 KB
This manual contains the complete operating instructions for the Jungheinrich ETVC 16 and ETVC 20 forklifts.
It is a critical document for ensuring safe and efficient operation of these reach trucks.
The guide covers all controls, safety systems, and daily inspection routines.
All operators should be thoroughly familiar with the contents of this manual.
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ETVC 16/20 05.99-
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Operating instructions
50052734
12.07
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Item Designation Item Designation
1 t Clear-view lifting mast 10 t Drive wheel
2 t Overhead guard 11 t Footstep
3 t Free-lift cylinder 12 t Foot switch
4 o Auxiliary hydraulics (ZH2) 13 t Battery trolley unlocking
system
5 t t Parking brake
6 t 15 t Key switch
7 t Solo-pilot 16 t Master switch (emergency
stop)
8 t Load-bearing wheels 17 t Information and
service display (LISA)
9 t Wheel arm 18 o Safety belt
t = Standard equipment o = Optional equipment
B4
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D Battery - servicing, recharging,
replacement
1 Safety regulations governing the handling of lead-acid batteries
The truck must be parked and rendered safe, before any operations on batteries are
to be undertaken (refer to chapter E).
Servicing staff: Recharging, servicing and replacing of batteries must only be per-
formed by qualified personnel. The instructions contained in this operating manual,
and the instructions as prepared by the battery supplier and as available at the battery
recharging station must be observed, when performing the above operations.
Fire protection measures: Smoking and naked flames are not permitted when
handling batteries. No inflammable substances or spark-generating materials must
be present or stored within a distance of 2 meters of the truck parked for battery re-
charging. The location must be well ventilated and fire fighting equipment must be
kept ready.
Servicing of batteries: The battery cell screw caps must be kept dry and clean. Ter-
minals and cable shoes must be clean, lightly greased with pole grease and must be
securely tightened.
Disposal of the battery: Batteries must only be disposed of as stipulated in the na-
tional environmental protection regulations or waste disposal provisions. The manu-
ations for the disposal must be heeded.
M Before closing the battery hood, make sure that the battery cable cannot be dama-
ged.
F Batteries contain dissolved acid, which is toxic and caustic. For this reason protective
clothing and goggles must be worn whenever work is undertaken on batteries. Avoid
physical contact with battery acid. If clothing, skin or eyes have accidentally come into
contact with battery acid, liberally flush the affected parts with clean water. Consult a
doctor, when skin or eyes have come into contact with battery acid. Spilled battery
acid must be immediately neutralized.
2 Battery type
The battery types correspond to IEC 254 / EN 60254.
Depending on use, the ETVC 16/20 can be equipped with different types of batteries.
The following table shows the capacity and battery types provided:
Capacity Designation
48 V - 4PzS - Battery 560 Ah 560L
48 V - 5PzS - Battery 700 Ah 700L
The battery weights can be seen on the battery identification plate. Batteries with non
insulated terminals must be covered with a non slip insulation mat.
F When replacing or installing batteries, ensure that the battery is correctly secured in
the battery compartment of the truck. Battery weight and battery dimensions have a
considerable effect on the stability of the truck. Battery type changes are therefore
permitted only after obtaining approval from the manufacturer.
D1
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3 Start-up of truck
F The driver must make sure that nobody is within the danger area of the truck, before
the truck is switched on or operated, or before a load is lifted.
Checks and operations to be performed before starting daily work
y the wheels and load devices) for dama-
ges and wear.
the battery and the cable connections.
Adjusting the driver seat
Z To ensure optimum shock absorption, the driver seat must be adjusted to the weight
of the driver.
The driver seat must not be occupied while being adjusted to the driver weight.
Setting the driver weight:
ïç
cated by the arrow and release it
again.
Z The previously set driver weight is reset
to the minimum value.
Setting range for the shock absorption:
50 kg to 130 kg.
n in the direction
indicated indicated by the arrow until
reaching the appropriate weight mark ç
on the scale (18). Then release the
lever again. é
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F Do not reach between the seat and the chassis wall/overhead guard.
Adjusting the backrest:
ward and adjust the inclination of the backrest (19).
he backrest is locked in position.
Adjusting the seat position:
eat adjustment up in direction of the arrow
and slide the seat backwards or forwards into the desired seating position.
r (7) engage again.
F The driver seat locking system must be properly engaged in the set position. The
position of the seat must not be changed while driving!
Z The driver seat adjusting mechanism shown relates to the standard version. For all
different designs the adjusting instructions as supplied by the manufacturer apply.
When performing the seat adjustments, ensure that all operating controls are within
easy reach.
E6
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4.7 Rendering truck safe when parking
When the truck is parked and left unattended, it has to be rendered safe, even if it is
left unattended for only a short period of time.
F Never park the truck on a slope or incline. The load lifting device must always be com-
pletely lowered.
ake switch (11).
device and move it to a horizontal ïí ïë
position.
the key from the
key switch.
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E 16
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Work on the electric system: Work on the electric system of the truck must only be
performed by personnel specially trained for such operations. Before commencing
any work on the electric system, all measures required to prevent electric shocks
have to be taken. For battery-operated fork-lift trucks, the truck must also be depowe-
red by removing the battery plug.
Welding operations: To prevent any damage to electric or electronic components,
these have to be removed from the fork-lift truck before any welding operations are
undertaken.
Settings: When repairing or replacing hydraulic, electric or electronic components or
assemblies, all truck-specific settings have to be retained.
Tyres: The quality of the tyres greatly affects the stability and the driving behaviour
of the fork-lift truck.
The factory-mounted tyres must only be replaced by original spare parts of the
manufacturer, since otherwise the specification of the data sheet cannot be met.
When replacing wheels or tyres, it must be ensured that the fork-lift truck remains
level (tyres and wheels must always be replaced in pairs, i.e. left and right together).
Lift chains: The lift chains wear rapidly if not lubricated. The intervals in the service
checklist apply to normal duty. If requirements are higher (dust, temperature), lubri-
cation is required more often. The specified chain spray must be used as specified.
The external application of grease does not provide sufficient lubrication.
Hydraulic hoses: The hoses must be renewed every six years. When replacing
hydraulic components, also renew the hoses in this hydraulic system.
F2