PDF Operating Instructions Manual Grove GMK 5150 Crane - 5 MB
Master the operation of your Grove GMK 5150 all-terrain crane with this official operating instructions manual.
It covers all controls, safety systems, and proper operating procedures to ensure safe and efficient lifts.
This manual is a critical document for operator training and daily reference on the job site.
Adherence to these guidelines is key to preventing accidents and maximizing productivity.
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Operating Instructions
3 302 627en
03.07.2017
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Attaching the After mounting the outrigger beam, you must attach the outrigger pad.
outrigger pads
• (A) – Remove the pin (1).
• Extend the outrigger cylinder far enough so
that the bearing surface (3) is below the
guide (2).
• Push the outrigger pad onto the outrigger
cylinder.
• Move the outrigger pad into required posi-
tion.
– On site, move it to the working posi-
tion (B).
– If you need to drive to the site, in driving
position (C).
• Insert the pins (1) and secure them.
Securing pins
• Plug the pin with the peg (1) through the
cutout (2).
• Turn the grip (3) downward.
• Position the other outrigger pads in the
same way.
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Additional page GMK5150/GMK5150L 3 302 643 en 9
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1.13 Note on error messages with removed outrigger
beams
Depending on the outrigger beam, the following error messages can occur
after removal.
5801.x.xx.x 5802.x.xx.x 5803.x.xx.x 5804.x.xx.x
5806.x.xx.x 5807.x.xx.x 5808.x.xx.x 5809.x.xx.x
The error messages indicate only that the electrical connection between the
outrigger beams and the crane control is disconnected. They have no fur-
ther effect on driving.
The error messages are displayed in the driver's cab on the CCS display
until the outrigger beams are reinstalled.
1.14 Technical data
Diameter x Height Weight
Designation
in m (ft) in kg (lbs)
Plastic outrigger pad 0,50 x 0,16
25 (55)
diameter (1,64 x 0,52)
Steel outrigger pad 0,50 x 0,16
50 (110)
diameter (1,64 x 0,52)
Front outrigger1), 2800 x 0,30 x 1,10
950 (2 100)
complete per packet (9,20 x 1,00 x 3,65)
Rear outrigger1), 2800 x 0,35 x 1,10
1050 (2 315)
complete per package (8,20 x 1,15 x 3,45)
1)
Consists of two sets
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Additional page GMK5150/GMK5150L 3 302 643 en 19
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CCS display
Menu changes
Depending on the program version, menus are displayed differently, devia-
ting from the specifications in the operating manual, and there are additional
displays.
Start menus The specifications in this section apply for crane types GMK3060 /
GMK4100L-1 / GMK5150 / GMK5150L / GMK5180-1 / GMK5200-1/
GMK5250L.
Depending on the program version, new start
menus are displayed.
(A) – Start menu in the driver's cab
(B) – Start menu in the crane cab
The operating manual supplied describes the
start menus with a display area (1).
These symbols are displayed in the new start
menus in the display areas (2) and therefore,
are immediately visible regardless of the
menu opened.
All other displays are arranged differently, yet
the function corresponds to the specifications
in the operating manual supplied.
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Additional page GMK 3 302 651 en 1
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Correction sheet
Possible reeving methods on the main boom
Contrary to the information specified in the operating manual,
there are corrected hoist rope reevings on the main boom for the
GMK5150/GMK5150L truck crane.
Only reeve the hoist rope as described/illustrated in this correction sheet.
It is important that you still observe all notes and safety instructions
regarding rigging work on the main boom in the operating manual
supplied.
With 6 head àWith 8 head sheaves‚ S. 4.
sheaves àWith 9 head sheaves‚ S. 8.
8 sheave hook block
Reeving
A 12x
s
08.08.2017
Correction sheet GMK5150/GMK5150L 3 302 644 en 1
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The operating instructions consist of
the following chapters:
1 Overview
2 Basic safety instructions
3 Operating elements for driving
4 Starting/switching off the engine – for driving
5 Driving mode
6 Driving modes
7 Transport
8 Malfunctions in driving mode
9 Operating elements for crane operation
10 Starting/switching off the engine – for crane
operation
11 Crane operation
12 Rigging work
13 Driving with a rigged truck crane
14 Malfunctions during crane operation
15 Index
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Operating Instructions 3 302 627 en
GMK5150
--- Page 8 ---
Overview
1.5 Technical data
1.5 Technical data
GROVE crane GMK5150
Permissible temperature range: -25 °C to +40 °C (-13 °F to +104 °F)
Crane designation: Truck crane as per DIN 15 001, Part 1
Crane application: Service crane as per DIN 15 001, Part 2
Crane classification: Hoist class H1 to DIN 15 018, Part 1
Crane class A1 to ISO 4301, Part 2
The crane is designed to crane class A1 (as defined in ISO standard
4301 - 2). This relates to the engineering design (specification of quality)
and is not a guarantee in the sense of § 443 BGB (German Federal Law).
1.5.1 Maximum lifting capacity (DIN/ISO/EN)
Max. load bearing capacity
– Within the 360° slewing range:1) 1́09 t
– 0° to the rear:1) 130 t
– 0° to the rear:2) 150 t
Max. load moment
– Within the 360° slewing range: 440 tm (55 t x 8 m)
1)
With additional equipment
2)
With special equipment (no currently available)
1.5.2 Maximum lifting capacity (ASME B 30.5)
Max. load bearing capacity
– Within the 360° slewing range:1) 238 000 lbs
– 0° to the rear:1) 286 000 lbs
– 0° to the rear:2) 350 000 lbs
Max. load moment
– Within the 360° slewing range: 3250 klbs x ft (130 000 lbs x 25ft)
03.07.2017
1)
With additional equipment
2)
With special equipment (no currently available)
Operating Instructions 3 302 627 en 1-7
GMK5150
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Overview
1.5 Technical data
Auxiliary hoist
Drum diameter: 391 mm (15.39 in)
Rope diameter: 19 mm (0.75 in)
Rope length: 255 m (836 ft)
Rope pull: 76,4 kN/line (17,175 lbf)
Power unit group: M 3 (to ISO 4301 - 2)
Load spectrum: L1
Factor of the load spectrum Km = 0.125
Theoretical service life: D = 3,200 h
Slewing gear
Make: Siebenhaar
Type: 01 DD
Power unit group M2 (to ISO 4301 - 2)
Derricking gear
Cylinder: Differential cylinder
Adjusting angle -1.54° to + 83° from horizontal position
(main boom):
Power unit group M2 (to ISO 4301 - 2)
Main boom
Main boom lengths: 12.8 m to 50.8 m (41.9 ft to 166.7 ft)
Main boom head: 6 sheaves
8 sheaves1)
Cylinder: One single-level telescoping cylinder with
locking/unlocking mechanism
Power unit group M 1 (to ISO 4301 - 2)
Telescoping mechanism:
1)
Additional equipment
Lattice extension As additional equipment; à Operating Instructions Lattice Extension.
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Operating Instructions 3 302 627 en 1 - 17
GMK5150
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Overview
1.7 Notes on the operating manual
The parking brake is used as an example to show how the cross-references guide
you through the operating manual.
A In this example, the general overview is shown on page 3 - 2.
The driver's cab is labelled as number 1. The related table contains a
cross-reference in the form
1 Driver's cab à p. 3 - 6
B Page 3 - 6 shows an interior view of the driver's cab.
The parking brake is labelled as number 2. The related table contains
a cross-reference in the form
2 Parking brake à p. 3 - 59
C Page 3 - 59 gives a brief description of all the functions of the parking
brake.
If further information is available, the brief description contains a
cross-reference, e.g.
4 Test posi- – Pull the lever down until it locks into place
tion for tow- – Press in the lever and pull it further downwards
ing a trailer: The parking brake for the trailer is released;
à p. 5 - 96.
D Follow the cross-reference to pages 5 - 96. Here, the test position of the
parking brake when towing a trailer is described in detail, with all
requirements and safety instructions.
There may be additional cross-references here, such as to related
pages in the chapter Malfunctions.
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Operating Instructions 3 302 627 en 1 - 27
GMK5150
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Basic safety instructions
2.1 Intended use
2 Basic safety instructions
à What do the symbols used mean?, p. 1 - 21.
H
Notes on the warnings used;
2.1 Intended use
The GMK5150 truck crane is constructed in accordance with the latest tech-
nology and the recognised safety regulations. Nevertheless, the operator or
third parties can still be endangered and the crane or other property put at
risk while using it.
The truck crane may be modified only with the consent of Manitowoc Crane
Group Germany GmbH.
The GMK5150 truck crane may be used only when it is in perfect technical
condition and for its intended purpose and with due attention paid to safe
operation and possible hazards.
Any malfunctions that could impair safety must be eliminated immediately.
The GMK5150 truck crane may only be operated without the corresponding
special equipment within the permitted temperature range; à
Technical
data, p. 1 - 7.
The GMK5150 truck crane is designed solely for lifting loads which are
within the permitted GMK5150 lifting capacities. The load must be slung as
prescribed to a hook block which is positioned vertically over the load prior
to lifting.
Intended use also includes
– observing the entire crane documentation, consisting of the operating
manual(s), the lifting capacity table, the outrigger pressure table and the
safety manual
– adhering to the inspection and maintenance requirements specified in the
maintenance manual.
The GMK5150 may only be operated with parts of equipment which
approved by Manitowoc Crane Group Germany GmbH and which are labelled
with the serial number of the GMK5150.
The manufacturer is not liable for any damage caused by improper or unau-
03.07.2017
thorized use of the GMK5150 truck crane. The user shall take on full respon-
sibility for any such use.
Operating Instructions 3 302 627 en 2-1
GMK5150
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Basic safety instructions
2.5 Safety instructions for crane operation
Lifting loads simultaneously with two cranes is particularly dangerous.
Carry out this type of work with special care.
Always set the load down when there is a break in work, and never leave the
truck crane whilst a load is raised.
Whenever you leave the truck crane, secure it against unauthorised use.
After a lightning strike, always have the truck crane checked by
Manitowoc Crane Care before you drive the truck crane – even if you do
not notice any impairment to its function. Electronic components may
be damaged by a lightning strike and may fail unexpectedly, either
immediately or during later operation.
Crane operation carried out in the vicinity of live electrical cables as well as
oil, gas or other supply lines is dangerous and requires special safety meas-
ures to be taken. Observe the instructions in the section titled Crane operation
under special operating conditions in the Safety manual and the respective
national regulations.
Testing the truck crane by lifting an excessively heavy load (overload test-
ing) is prohibited. This presents the danger of hidden damage that can lead
to severe accidents during subsequent crane operation. If locally applicable
national regulations require the truck crane to be tested by lifting an exces-
sively heavy load (overload test), always first consult Manitowoc Crane Care.
Ramming or pulling sheet-pile walls, sheet piles, beams etc. can damage
the truck crane or cause it to tip over.
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Operating Instructions 3 302 627 en 2 - 11
GMK5150
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Operating elements for driving
3.1 Overview of the operating elements
1 Front flap à p. 3 - 78
2 Driver's cab à p. 3 - 6
3 Installing/removing the hose drum1), 2)
4 Engine for driving à p. 4 - 1
5 Rigging the main boom1), à p. 6 - 17
6 Installing/removing the auxiliary hoist1) à p. 6 - 41
7 Spare wheel1) à p. 1 - 10
8 APS connection/interface
(Auxiliary Power Supply) 1), 3)
9 BirdView system 270°1) à p. 3 - 55
10 Chocks1) à p. 5 - 54
11 Folding ladder à p. 4 - 6
12 – Outriggers, operation à p. 12 - 29
– Outrigger lighting on/off1) à p. 3 - 69
13 Ladders à p. 4 - 5
14 – Fuel tank à p. 4 - 7
– Dual tank1) à p. 4 - 8
15 – Outriggers control units à p. 3 - 38
– Emergency stop switches à p. 4 - 22
1)
Additional equipment
2)
à Operating Instructions Lattice Extension
3)
à Separate operating instructions
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Operating Instructions 3 302 627 en 3-3
GMK5150
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Operating elements for driving
3.1 Overview of the operating elements
3.1.4 Instrument panel
Left/right
1 Lighting on/off à p. 3 - 68
2 Separate manual steering à p. 3 - 63
3 Battery master switch à p. 3 - 49
4 Heating system à p. 3 - 19
5 Hazard warning system on/off à p. 3 - 68
6 Dual tank check à p. 4 - 8
7 Torque reduction override button à p. 3 - 48
8 Rotating beacons on/off à p. 3 - 69
9 Air-conditioning system1) à p. 3 - 19
10 12 V power socket on/off à p. 3 - 50
1)
Additional equipment
03.07.2017
s
Operating Instructions 3 302 627 en 3 - 13
GMK5150
--- Page 15 ---
Operating elements for driving
3.1 Overview of the operating elements
3.1.10 CCS display – Start menu
1 Display of crane type
2 Date/time display à p. 3 - 30
3 Transverse differential locks display à p. 3 - 58
Longitudinal differential lock display à p. 3 - 59
4 – Transverse differential locks on/off à p. 3 - 28
– Longitudinal differential lock on/off
– Steering locking status display
5 Voltage monitoring display à p. 5 - 52
6 Hydraulic oil temperature display à p. 5 - 52
7 AdBlue level display à p. 5 - 53
8 Current inclination display à p. 3 - 71
9 Display of retarder function on/off à p. 5 - 43
03.07.2017
10 Suspension display à p. 3 - 27
11 Suspension on/off display à p. 3 - 27
12 Warning message / error message display area à p. 3 - 44
Operating Instructions 3 302 627 en 3 - 23
GMK5150
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Operating elements for driving
3.1 Overview of the operating elements
Operating hours
menu
1 Keycode input à p. 5 - 24
2 Transmission à p. 5 - 24
3 Engine à p. 5 - 24
4 Selection all à p. 5 - 24
s
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Operating Instructions 3 302 627 en 3 - 33
GMK5150
--- Page 17 ---
Operating elements for driving
3.2 Brief description of the operating elements
Functions in the Operation area
Executing a movement
– Select function
1 Press
– The marked function (3) or (4) is
selected.
– Move function
2 Press
– The selected function is carried out.
Turning on/off and switching
– Selecting status
2 Press
– The marked state (3) or (5) is selected.
– Switch on state
1 Press
– The selected state (4) or (6) is established.
s
03.07.2017
Operating Instructions 3 302 627 en 3 - 43
GMK5150
--- Page 18 ---
Operating elements for driving
3.2 Brief description of the operating elements
Display driving
mode
Transmission display
1 Currently engaged gear – forwards
(1 to 16), e.g. 6
2 Neutral position switched on
3 Gear currently engaged – 1st reverse gear
4 Gear currently engaged – 2nd reverse
gear
5 Automatic operating mode
6 Manual operating mode
Error messages display
1 Clutch heavily loaded
2 Clutch malfunction
3 Gear shift malfunction
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Operating Instructions 3 302 627 en 3 - 53
GMK5150
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Operating elements for driving
3.2 Brief description of the operating elements
Steering system warning
– On: Steering system faulty – stop immediately,
Display symbol (1) – 4th and 5th axle cannot be steered; if
it is possible, it can only be steered in straight running
position – max 20 km/h (12 mph)