PDF Fitting & Operating Instructions Manual CLAAS PU 300 HD Pick Up - 577 KB

This manual provides complete fitting and operating instructions for the CLAAS PU 300 HD Pick Up attachment, designed for use with Jaguar series forage harvesters.

It details the correct procedures for attaching the unit and operating it safely and efficiently.

Understanding this guide is key to maximizing the performance of your harvesting equipment, making it a vital document for operators and service staff.

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--- Page 1 ---
PU 300 HD


JAGUAR 900 / 890 / 870 / 850 / 830


Fitting and Operating
Instructions

--- Page 3 ---
Safety rules


                   3   2
                           4


                                                                                      6
                               Warning symbol 0516 042.0 (2)
                               Do not walk in the danger area between the front
                               attachment and the machine.
                               (Fig. 4, 5, 6)

           2   3
                           5


                                                                                      7
                               Warning symbol 0516 038.0 (3)
                               Never reach into the pinch danger area whilst the parts
                               in this area can still move.
                               (Fig. 4, 5, 7)


5.4                                                            BA PU 300 HD - 0293 615.0

--- Page 4 ---
Prior to operation

                                     Setting the dog clutch
                    8                When fitting for the first time make sure that the dog
                                     clutch (5) is aligned.
                6

                                                 Danger!

                                                 All work under the raised Pickup only to be
                                                 undertaken with secure support.
                                                 – See Extending the prop standson
                                                   page 8.11.
           7                5
                                10
                                     If necessary, the height, side and/or angular offset can
                                     be compensated for by moving the angle drive (6) in
                                     the slotted holes.
                                       • Release hex bolts (7) and/or (8).
                                       • Align the angle drive (6).
                                       • Tighten hex bolts (7) and/or (8).
                                     (Fig. 10)


0293 615.0 - BA PU 300 HD                                                                  8.3

--- Page 5 ---
Operation

                    Using the Pickup
            3
                     1. Check the working position of the Pickup – see
                        Working position on page 8.4.
                     2. Start the engine.
                     3. Switch on the front attachment, by:
            4
                         Switching on the safety switch (3) and the main
                         drive (impact switch 4).
                     4. Check the lowering speed of the Pickup and
                        adjust if necessary – see Setting the Pickup
                        lowering speed on page 8.6.
                3
                     5. Set the ground pressure of the Pickup on the
                        potentiometer - see operating instructions for the
                        forage harvester or Setting the Contour-System
                        (Ground Pressure Control)on page 9.3.
                     6. Before entering the field of crops switch on the
                        Pickup at idle speed.


                               Attention!

                               The Pickup front attachments may only be
                               lowered to the mid range of the pendulum
                               travel.
                               Otherwise the Pickup could get damaged.


                     7. Lower the Pickup down to the working height.
                     8. Increase to working speed and enter the field of
                        crops.
                     9. The ground speed depends upon the individual
                        conditions (ground condition, condition of the
                        crops).
                    (Fig. 3)


9.2                                                 BA PU 300 HD - 0293 615.0

--- Page 6 ---
Maintenance

                                        Use only gearbox oil SAE 90 to (MIL-L-2105)
                                        API GL-4-90 for lubricating the angle drive.
                                        The filling quantity is 0.80 litres.
            1
                                        1 = Oil filling and check screw
                                        2 = Oil draining screw


                                                   Environment!
                                        Dispose of drained oil properly.
            2
                                    1   Oil change:
                                        After starting to use for the first time or after a gearbox
                                        overhaul, the first oil change should be undertaken
                                        after 40 operating hours.
                                        After this once yearly or every 500 operating hours.
                                        Check the oil level every 50 operating hours.
                                        (Fig. 1)


                                        Tightening the drive chains
                                        After the first 10 operating hours, all the chains
                                        should be checked for tension.
                                        Even when using the machine later, the chain tension
                                        must be checked.
                                        The steel roller chain is correctly tensioned if the slack
                                        span of the chain, with a small load on the tight span,
                                        can be pushed in by thumb pressure by about 2% of
                                        the axial separation. In the case of new chains, the
                                        tension needs to be checked more regularly.
                                    2   Example: axial separation 500 mm = depression
                                        movement on the slack span approx. 10 mm.
                                        (Fig. 2)


                                        Drive chain pick-up
                                3
                                        To tighten the drive chain (3) proceed as follows:
                                          • Remove the cover.
                 5
                                          • Release the hex nuts (5).
                                          • Move the chain tensioner (4) in the slotted holes
                                             to the desired position.
                                          • Retighten the hex nuts (5).
                                          • Refit the cover.
                            4
                                        (Fig. 3)
                                    3


0293 615.0 - BA PU 300 HD                                                                     10.4

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