PDF Technical Manual John Deere 6110 6410 6110L 6510L 6310S 6510S Tractor - 892 KB
This is the complete Diagnostics Technical Manual (TM4724) for a wide range of John Deere tractors, including the 6110, 6410, 6110L, 6510L, 6310S, and 6510S models.
It provides in-depth diagnostic procedures, troubleshooting charts, and detailed system information.
This manual is an essential tool for professional technicians to accurately identify and resolve complex mechanical and electrical issues.
PDF Viewer
Viewer loads when you scroll here
SHARE THIS MANUAL
Download the PDF Manual
PDF viewer loading area
Text Preview from This Manual
The text below was extracted from the visible preview pages to help you confirm the manual contents before download.
--- Page 1 ---
6110-6410,
G
6110L-6510L
C
and 6310S-6510S
D
Tractors
Diagnostics
TECHNICAL MANUAL
SNNMJSQNMI=SNNMiJSRNMi=~åÇ
SPNMpJSRNMp=qê~Åíçêë=aá~ÖåçëíáÅë
qjQTOQ=EMN^moMNF=====båÖäáëÅÜ
FOR COMPLETE SERVICE INFORMATION ALSO SEE:
6110-6410, 6110L-6510L AND
6310S-6510S TRACTORS
OPERATION AND TESTS..........TM4572
6110-6410, 6110L-6510L AND
6310S-6510S TRACTORS REPAIR..........TM4574
FRONT WHEEL DRIVE AXLES..........CTM4509
POWERTECH® DIESEL ENGINES..........CTM104
MECHANICAL FUEL INJECTION SYSTEMS..........CTM207
ELECTRONIC FUEL INJECTION SYSTEMS..........CTM170
ALTERNATORS AND STARTING MOTORS..........CTM77
0 1 APR0 1
John Deere Werke Mannheim
TM4724 (01APR01)
TM4 7 2 4
North American Version
LITHO IN U.S.A
ENGLISCH
--- Page 3 ---
Safety Information
210
Remove Paint Before Welding or Heating 05
5
Avoid potentially toxic fumes and dust.
Hazardous fumes can be generated when paint is heated
by welding, soldering, or using a torch.
–UN–23AUG88
Remove paint before heating:
• Remove paint a minimum of 76 mm (3 in.) from area to
be affected by heating.
TS220
• If you sand or grind paint, avoid breathing the dust.
Wear an approved respirator.
• If you use solvent or paint stripper, remove stripper with
soap and water before welding. Remove solvent or
paint stripper containers and other flammable material
from area. Allow fumes to disperse at least 15 minutes
before welding or heating.
Do all work in an area that is ventilated to carry toxic
fumes and dust away.
Dispose of paint and solvent properly.
DX,PAINT –19–22OCT99–1/1
Avoid Heating Near Pressurized Fluid Lines
Flammable spray can be generated by heating near
pressurized fluid lines, resulting in severe burns to
yourself and bystanders. Do not heat by welding,
soldering, or using a torch near pressurized fluid lines or
other flammable materials. Pressurized lines can be
–UN–15MAY90
accidentally cut when heat goes beyond the immediate
flame area.
TS953
DX,TORCH –19–03MAR93–1/1
Work In Ventilated Area
Engine exhaust fumes can cause sickness or death. If it is
necessary to run an engine in an enclosed area, remove
the exhaust fumes from the area with an exhaust pipe
extension.
–UN–23AUG88
If you do not have an exhaust pipe extension, open the
doors and get outside air into the area
TS220
DX,AIR –19–17FEB99–1/1
TM4724 (01APR01) 210-05-5 6110-6510S Tractors
061101
PN=11
--- Page 4 ---
Contents
Page Page
Service Code Diagnosis . . . . . . . . . . . . . . . 211-HCU-3 Service Code Diagnosis . . . . . . . . . . . . . . 211-HCU-23
HCU 029 –– Calibration Memory Failure . . . 211-HCU-3 HCU 241 –– Hitch Position Sensor Circuit
Service Code Diagnosis . . . . . . . . . . . . . . . 211-HCU-4 fault during Calibration . . . . . . . . . . . . . . 211-HCU-24 211
HCU 030 –– Insignificant Fault that has no Service Code Diagnosis . . . . . . . . . . . . . . 211-HCU-24
Effect on Tractor Operation . . . . . . . . . . . 211-HCU-5 HCU 242 –– Hitch Position Sensor Circuit
HCU 041 –– Stepper Motor Circuit Open . . 211-HCU-5 fault during Calibration . . . . . . . . . . . . . . 211-HCU-25
Service Code Diagnosis . . . . . . . . . . . . . . . 211-HCU-6 Service Code Diagnosis . . . . . . . . . . . . . . 211-HCU-25
HCU 042 –– Stepper Motor Circuit Open . . 211-HCU-7 HCU 250 –– Right Draft Sensor Circuit out
Service Code Diagnosis . . . . . . . . . . . . . . . 211-HCU-7 of specification during calibration . . . . . . 211-HCU-26
HCU 043 –– Stepper Motor Circuit Service Code Diagnosis . . . . . . . . . . . . . . 211-HCU-26
Shorted . . . . . . . . . . . . . . . . . . . . . . . . . . 211-HCU-8 HCU 251 –– Right Draft Sensor Circuit out
Service Code Diagnosis . . . . . . . . . . . . . . . 211-HCU-8 of specification during calibration . . . . . . 211-HCU-27
HCU 044 –– Stepper Motor Circuit Service Code Diagnosis . . . . . . . . . . . . . . 211-HCU-27
Shorted . . . . . . . . . . . . . . . . . . . . . . . . . . 211-HCU-9 HCU 252 –– Right Draft Sensor Circuit out
Service Code Diagnosis . . . . . . . . . . . . . . 211-HCU-10 of specification during calibration . . . . . . 211-HCU-28
HCU 045 –– Potentiometers and Position Service Code Diagnosis . . . . . . . . . . . . . . 211-HCU-28
Sensor Supply Voltage Out of Range . . 211-HCU-11 HCU 253 –– Left Draft Sensor Circuit out
Service Code Diagnosis . . . . . . . . . . . . . . 211-HCU-11 of specification during calibration . . . . . . 211-HCU-29
HCU 046 –– Draft Sensor Supply voltage Out Service Code Diagnosis . . . . . . . . . . . . . . 211-HCU-29
of Range . . . . . . . . . . . . . . . . . . . . . . . . 211-HCU-11 HCU 254 –– Left Draft Sensor Circuit out
Service Code Diagnosis . . . . . . . . . . . . . . 211-HCU-12 of specification during calibration . . . . . . 211-HCU-30
HCU 049 –– Raise/ Lower Rocker Switch Service Code Diagnosis . . . . . . . . . . . . . . 211-HCU-30
Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . 211-HCU-12 HCU 255 –– Left Draft Sensor Circuit out
Service Code Diagnosis . . . . . . . . . . . . . . 211-HCU-13 of specification during calibration . . . . . . 211-HCU-31
HCU 050 –– Stepper Motor Deadband out Service Code Diagnosis . . . . . . . . . . . . . . 211-HCU-31
of range . . . . . . . . . . . . . . . . . . . . . . . . . 211-HCU-13
Service Code Diagnosis . . . . . . . . . . . . . . 211-HCU-14
HCU 051 –– Left Draft Sensor Signal Group PEC—PEC Service Code Diagnostics
Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . 211-HCU-15 PEC 028 –– Calibration Memory Failure . . . 211-PEC-1
Service Code Diagnosis . . . . . . . . . . . . . . 211-HCU-15 Service Code Diagnosis . . . . . . . . . . . . . . . 211-PEC-1
HCU 052 –– Right Draft Sensor Signal PEC 051 –– E-ICV No.1 Potentiometer -
Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . 211-HCU-16 Voltage Out Of Specification . . . . . . . . . . 211-PEC-2
Service Code Diagnosis . . . . . . . . . . . . . . 211-HCU-16 Service Code Diagnosis . . . . . . . . . . . . . . . 211-PEC-2
HCU 053 –– Load/ Depth Control PEC 052 –– E-ICV No.2 Potentiometer -
Potentiometer Circuit . . . . . . . . . . . . . . . 211-HCU-17 Voltage Out Of Specification . . . . . . . . . . 211-PEC-3
Service Code Diagnosis . . . . . . . . . . . . . . 211-HCU-17 Service Code Diagnosis . . . . . . . . . . . . . . . 211-PEC-4
HCU 054 –– Hitch Control Lever PEC 053 –– E-ICV No.3 Potentiometer -
Potentiometer Circuit . . . . . . . . . . . . . . . 211-HCU-18 Voltage Out Of Specification . . . . . . . . . . 211-PEC-5
Service Code Diagnosis . . . . . . . . . . . . . . 211-HCU-18 Service Code Diagnosis . . . . . . . . . . . . . . . 211-PEC-5
HCU 055 –– Hitch Position Sensor PEC 059 –– E-ICV Multi-Function Lever -
Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . 211-HCU-19 Supply Voltage Out Of Spec . . . . . . . . . . 211-PEC-6
Service Code Diagnosis . . . . . . . . . . . . . . 211-HCU-19 Service Code Diagnosis . . . . . . . . . . . . . . . 211-PEC-7
HCU 056 –– Raise Limit Control PEC 060 –– E-ICV Transport Lock Switch
Potentiometer . . . . . . . . . . . . . . . . . . . . 211-HCU-20 Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-PEC-7
Service Code Diagnosis . . . . . . . . . . . . . . 211-HCU-20 Service Code Diagnosis . . . . . . . . . . . . . . . 211-PEC-8
HCU 057 –– Rate-of-Drop Control PEC 061 –– E-ICV Multi-Function Lever
Potentiometer Circuit . . . . . . . . . . . . . . . 211-HCU-21 Interlock Switch Fault. . . . . . . . . . . . . . . . 211-PEC-8
Service Code Diagnosis . . . . . . . . . . . . . . 211-HCU-21 Service Code Diagnosis . . . . . . . . . . . . . . . 211-PEC-9
HCU 058 –– Remote Control Switch PEC 070 — Upshift (S48) or Downshift
Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . 211-HCU-22 (S49) Switch Pressed with Ignition ON . . 211-PEC-9
Service Code Diagnosis . . . . . . . . . . . . . . 211-HCU-22 Service Code Diagnosis . . . . . . . . . . . . . . 211-PEC-10
HCU 239 –– Circuit fault during
Calibration . . . . . . . . . . . . . . . . . . . . . . . 211-HCU-23 Continued on next page
TM4724 (01APR01) 211-3 6110-6510S Tractors
061101
PN=3
--- Page 5 ---
BCU Service Code Diagnostics
2 Rear PTO Function • Start engine. OK: Check all connectors
of the rear PTO circuit for
• Access Address BCU 04. bad, loose, widened or
corroded contacts.
• Check with running engine:
NOT OK: GOTO 3.
211
BCU 04 –– Rear PTO Speed Sender (B06) Signal—Specification
BCU
Rear PTO Disengaged:—Status ................................................................................. X0X
7
Rear PTO Engaged:—Status ...................................................................................... X1X
– – –1/1
3 PTO Solenoid Valve Check PTO solenoid valve (Y04) power supply: see “Rear PTO Solenoid Valve (Y04) OK: Check rear PTO
(Y04) Power Supply Circuit Test”, Section 245, Group BCU. speed sender circuit, see
reference “Rear PTO
Speed Sender (B06)
Circuit Test”, Section 245,
Group BCU.
NOT OK: Check Ground
Connection of solenoid
valve and all relevant
connectors of solenoid
valve circuit for bad,
loose, widened or
corroded contacts.
– – –1/1
TM4724 (01APR01) 211-BCU-7 6110-6510S Tractors
061101
PN=27
--- Page 6 ---
BCU Service Code Diagnostics
BCU 106 –– Internal BCU Fault
AG,LX12234,387 –19–01MAY00–1/1 211
BCU
17
Service Code Diagnosis
NOTE: Service Code BCU 106 indicates an internal BCU fault or the BCU was incorrectly or incompletely
calibrated.
– – –1/1
1 BCU Calibration Check all BCU calibration addresses, see Calibration Address List (BCU), Section 240, OK: BCU is correct
Addresses Check Group 20. calibrated, delete Service
Code and carry out an
operation test.
IF OK: If the Service
Code does reappear,
replace the BCU.
NOT OK: Recalibrate the
BCU.
– – –1/1
TM4724 (01APR01) 211-BCU-17 6110-6510S Tractors
061101
PN=37
--- Page 7 ---
BIF Service Code Diagnostics
Service Code Diagnosis
NOTE: Service Code BIF 010 indicates that the engine coolant temperature is/was between 105°C and 110°C,
caused by:
211
• a heavy load on engine. BIF
• a low coolant fluid level. 5
• trash on grill.
• a broken fan belt.
• a defective temperature sensor.
• a defective viscous fan drive.
Additional References:
• “Cooling System Operation”, Base Engine CTM.
• “Description of Radiator”, Section 230, Group 20C.
• “Viscous Fan Drive –– Theory of Operation”, Section 230, Group 20C.
• “Calibration (BIF)”, Section 240, Group 20.
• “General Information Concerning the Basic Informator (BIF)”, Section 240, Group 20.
• “Diagnsotic Structure (BIF)”, Section 240, Group 20.
• “Electrical Circuit Malfunctions”, Section 240, Group 05.
– – –1/1
TM4724 (01APR01) 211-BIF-5 6110-6510S Tractors
061101
PN=47
--- Page 8 ---
BIF Service Code Diagnostics
1 Preliminary Checks 1.1 OK: No other Service
Codes are stored, GO TO
NOTE: Recall and record Service Codes before proceeding to ensure that no priority 1.2
Service Codes are stored which should be troubleshooted first. See Recall Codes
Procedure, Section 245, Group 05. NOT OK: Additional
Service Codes
211
(related/combined to
BIF
hydraulic/transmission
15
circuit) are stored,
troubleshoot them first.
1.2 OK: No visual damage of
cooling system
Perform a visual inspection of the transmission/hydraulic system: recognizable, GO TO 2.
❒ Check and clean side panels, front cover and screens (if equipped). NOT OK: Repair as
❒ Check transmission oil level. needed and carry out an
❒ Check for oil leaks. operational test.
❒ Check filters.
❒ Check relevant oil tubes and pipes for bendings.
❒ “Check the Viscous Fan Drive” and drive belt.
❒ Check for visual signs of damage at the oil cooling system.
– – –1/1
2 Isolate or Identify the Ask the operator: OK: Problem identified in
Cause of the hydraulic circuit, GO TO
Overheating • How does the machine function? 6.
• When does the fault occur?
• During what type of work does the failure occur? OK: Problem identified in
– Fault comes along with unusual noise? Brake Circuit, GO TO 7
– Fault occurs during work with special implement?
(Does the implement fully comply with technical specifications?) OK: Problem identified in
• Does the tractor fully comply with technical specifications? transmission circuit, GO
TO 8.
NOT OK: Temperature
reading of BIF does not
correspond to actual
transmission oil
temperature, GO TO 3.
NOT OK: Problem
(Cause) cannot be
identified, GO TO 6.
– – –1/1
3 Check Transmission / Compare actual transmission oil temperature with BIF temperature reading (Heat up OK: BIF Temperature
Hydraulic Oil Hydraulic Oil, see reference “Hydraulic Oil Warmup”, Section 270, Group 15) and reading is equivalent to
Temperature in °C access Address BIF 33. actual transmission
temperature. Warning
BIF 33 –– Transmission Oil Temperature Sensor B60—Specification may be created by a
Transmission/hydraulic oil temperature in heavy hydraulic load.
°C:—Temperature (050 is equivalent to Carry out an operational
50 °C) ................................................................. 040 - 100 (Measurement reading starts test.
at +40°C)
NOT OK: BIF
Temperature reading is
NOT equivalent to actual
transmission temperature,
GO TO 4.
– – –1/1
TM4724 (01APR01) 211-BIF-15 6110-6510S Tractors
061101
PN=57
--- Page 9 ---
BIF Service Code Diagnostics
1 Preliminary Checks 1.1 OK: No other Service
Codes are stored, GO TO
NOTE: Recall and record Service Codes before proceeding to ensure that no priority 1.2
Service Codes are stored which should be troubleshooted first. See Recall Codes
Procedure, Section 245, Group 05. NOT OK: Additional
Service Codes
211
(related/combined to
BIF
engine) are stored,
25
troubleshoot them first.
1.2 Perform a visual inspection of the engine (lubrication system): OK: Visual inspection
does not reveal any
❒ Check for fluid leaks. problems, GO TO 2.
❒ Check engine oil level.
❒ Check filter. NOT OK: Repair as
❒ Check for oil leaks (visual signs of damages at the engine), see reference “Check needed and carry out an
for Head Gasket Failures”, Base Engine CTM. operational test.
❒ With the engine stopped, inspect engine coolant for oil film (condition would indicate
problems which require engine repairs, see reference “C3 - Coolant in Oil or Oil in
Coolant”, Base Engine CTM).
– – –1/1
2 Check Engine Oil Access Address BIF 13: OK: Diagnostic
Pressure completed.
BIF 13 –– Engine Oil Pressure Sender B04—Specification
Engine NOT RUNNING.—Status NOT OK: Perform circuit
(Pressure) ............................................................... XX1 (No pressure, Sender is closed) test, see reference
Engine RUNNING:—Status (Pressure) ..................... XX0 (Pressure in circuit, Sender is “Engine Oil Pressure
OPEN) Sender Circuit (B04)
Test”, Section 245, Group
BIF.
– – –1/1
BIF 023 –– Missing Engine Speed Signal