PDF Shop Manual Komatsu PC5500-6 Mining Hydraulic Shovel - 908 KB

Unlock the full potential of your Komatsu PC5500-6 Mining Hydraulic Shovel with this complete shop manual.

Designed for machines with serial number 15039 and up, it covers all repair and maintenance procedures in great detail.

From the powerful engine to the complex hydraulic system, this manual provides the technical information needed by professional service technicians.

It is the definitive resource for keeping this massive machine in peak operating condition.

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--- Page 1 ---
OMPC550015039


Operation & Maintenance
Manual


                  PC5500-6
                  HYDRAULIC MINING SHOVEL

                  SERIAL NUMBERS PC5500-6                                        15039

This material is proprietary to Komatsu Mining Germany GmbH and is not to be reproduced, used, or disclosed except in
accordance with written authorization from Komatsu Mining Germany GmbH.

It is our policy to improve our products whenever it is possible and practical to do so. We reserve the right to make
changes or improvements at any time without incurring any obligation to install such changes on products sold
previously.

Due to this continuous program of research and development, revisions may be made to this publication. It is
recommended that customers contact their distributor for information on the latest revision.

                                                                Copyright 2006 Komatsu
                                                                Printed in U.S.A.
                                                                Komatsu Mining Germany
December 2006

--- Page 3 ---
INTRODUCTION                                                                                                             1.6 TABLE OF CONTENTS


    3.14 WORKING INSTRUCTIONS .......................................................................................................... 262
             3.14.1 STABILITY OF THE SHOVEL ........................................................................................... 262
             3.14.2 SHOVEL OPERATION ...................................................................................................... 262

    3.15 PARKING THE SHOVEL ............................................................................................................... 265

    3.16 STOPPING THE ENGINES ............................................................................................................ 266
             3.16.1 RELIEVE PRESSURE IN THE HYDRAULIC SYSTEM .................................................... 269

    3.17 OPERATION OF THE LUBRICATION SYSTEM ........................................................................... 270
             3.17.1 CENTRAL LUBRICATION SYSTEM -CLS- FOR SUPERSTRUCTURE AND ATTACHMENT
                    270
             3.17.2 SWING CIRCLE PINION LUBRICATION SYSTEM ”SLS” ............................................... 272

    3.18 FIRE DETECTION AND SUPPRESSION SYSTEM ...................................................................... 274
             3.18.1 HIGH LEVEL ALARM ”FIRE” ............................................................................................ 277
             3.18.2 ENGINE SHUT-DOWN THROUGH FUEL SHUT-OFF SOLENOID VALVE ..................... 277
             3.18.3 ACTUATION MODES OF THE FIRE SUPPRESSION SYSTEM ..................................... 277
             3.18.4 INDICATION OF OPERATIONAL MODES AT CONTROL MODULE, AFTER AUTOMATIC
                    ACTUATION OF THE FIRE SUPPRESSION SYSTEM ................................................... 279
             3.18.5 LOCATION OF THE EXTINGUISHING AGENT TANK ASSEMBLIES AND EXPELLANT GAS
                    CARTRIDGES ON POWER HOUSE ROOF ..................................................................... 281

    3.19 TRANSFER PUMP FOR HYDRAULIC OIL ................................................................................... 282
             3.19.1 OPERATING THE TRANSFER PUMP ............................................................................. 283
             3.19.2 FUNCTIONS OF THE TRANSFER PUMP ....................................................................... 285

    3.20 CENTRAL REFILLING SYSTEM ................................................................................................... 288
             3.20.1 SYSTEMS CONNECTED TO THE REFILLING SYSTEM ................................................ 289
             3.20.2 OPERATING THE HYDRAULIC SERVICE ARM ............................................................. 291
             3.20.3 RECEIVER PANEL WITH MONITOR BOX ...................................................................... 293
             3.20.4 REFILLABLE GREASE CONTAINERS OF THE AUTOMATIC LUBRICATION SYSTEMS ...
                    299

    3.21 SERVICE CRANE (SPECIAL EQUIPMENT) ................................................................................. 300
             3.21.1 OPERATING THE CRANE ............................................................................................... 301

    3.22 WORK ON THE LOADER ATTACHMENT .................................................................................... 304

    3.23 TRANSPORTATION AND LIFTING OF THE
         SHOVEL ......................................................................................................................................... 305
             3.23.1 DISASSEMBLING OF THE SHOVEL ............................................................................... 305
             3.23.2 TRANSPORTATION AND LIFTING .................................................................................. 305

    3.24 RETRIEVAL PROCEDURE ........................................................................................................... 306

    3.25 SHOVEL STORAGE ...................................................................................................................... 307
             3.25.1 PREPARING FOR STORAGE .......................................................................................... 307
             3.25.2 ONE MONTH REPETITIVE SERVICE PERIOD ............................................................... 308
             3.25.3 SIX MONTH REPETITIVE SERVICE PERIOD ................................................................. 308
             3.25.4 PREPARING FOR OPERATION ...................................................................................... 309


                                                                                                                                                         11

--- Page 4 ---
SAFETY                                                                 2.1 SAFETY INSTRUCTIONS


●   Always keep at a distance from the edges of building pits and
    slopes.

●   Avoid any operation that might be a risk to machine stability.

●   Never travel across slopes; always keep the working equip-
    ment and the load close to the ground, especially when trav-
    elling downhill.

●   On sloping terrain always adapt your travelling speed to the
    prevailing ground conditions. Never change to a lower gear
    on a slope but always before reaching it.

●   Before leaving the driver’s seat always secure the machine
    against inadvertent movement and unauthorized use.


SPECIAL WORK IN CONJUNCTION WITH UTILIZA-
TION OF THE MACHINE AND MAINTENANCE AND
REPAIRS DURING OPERATION; DISPOSAL OF
PARTS AND CONSUMABLES

●   Observe the adjusting, maintenance and inspection activities
    and intervals set out in the Operation,- Lubrication and Main-
    tenance Manual, including information on the replacement of
    parts and equipment. These activities may be executed by
    skilled personnel only.

●   Brief operating personnel before beginning special operations
    and maintenance work, and appoint a person to supervise the
    activities.

●   In any work concerning the operation, conversion or adjust-
    ment of the machine and its safety-oriented devices or any
    work related to maintenance, inspection and repair, always
    observe the start-up and shut-down procedures set out in the
    Operation,- Lubrication and Maintenance Manual and the
    information on maintenance work.

●   Ensure that the maintenance area is adequately secured.

●   If the machine is completely shut down for maintenance and
    repair work, it must be secured against inadvertent starting
    by:

    ❍    locking the principal control elements and removing the
         ignition key and/or

    ❍    attaching a warning sign to the main switch

●   Carry out maintenance and repair work only if the machine is
    positioned on stable and level ground and has been secured
    against inadvertent movement and buckling.

●   To avoid the risk of accidents, individual parts and large
    assemblies being moved for replacement purposes should be
    carefully attached to lifting tackle and secured. Use only suit-
    able and technically perfect lifting gear and suspension sys-
    tems with adequate lifting capacity. Never work or stand
    under suspended loads.


                                                                                           21

--- Page 5 ---
SAFETY                                                                   2.1 SAFETY INSTRUCTIONS


INSTRUCTIONS FOR USE

Open the lock, lift the harness by the catch hook (C), the blue
straps (leg straps J) are below. The harness is being put on just
like a jacket. Pull the belly strap (E) through the lock, as shown on
the illustration, and secure it.

By closing the breast strap, you avoid the shoulder straps to side-
slip. Bring the leg straps (J) around the legs to the front, pull them
in, as shown in the illustration, and tighten them. Adapt the har-
ness to body form, seeing to perfect fit, in particular that the
catching hook (C) be in the center of the back.

The safety harness should belong to its wearer personally.

The safety harness should only be used together with connectors
acc. to EN 354, and fall arrest acc. to EN 355, or fall protection
devices acc. to EN 360.

The attachment point for the safety harness should be above the
wearer, and the carrying capacity of the attachment point should
be sufficient to correspond with the minimum carrying capacity
acc. to EN 795.


                                                                                             31

--- Page 6 ---
OPERATION                                                               3.2 CONSTRUCTION OF THE SHOVEL


 (1)    Final drive, hub type travel gear

 (2)    Crawler carrier
 (3)    Track roller

 (4)    Carrier roller

 (5)    Guide wheel

 (6)    Swing circle guard

 (7)    Hydraulically operated access ladder, see page 46 for more information

 (8)    Hydraulic cylinder for access ladder
 (9)    Control switch for access ladder

 (10)   Battery main switches

 (11)   Emergency engine shut down switch and manual actuator switch for the fire sup-
        pression system, if so equipped.

                                      CAUTION
        Never stop the engines from a full load except in case of emergency.
        If a hot engine is shut down without previous idling period of three to five
        minutes, the temperature in certain engine parts rising sharply after the cool-
        ing system ceases to function. The resulting thermal stress, especially in the
        turbochargers, may cause serious damage.


 (12)   Radiator of rear engine, designation number 1

 (13)   Radiator of front engine, designation number 2

 (14)   Sliding window of operator’s cab, see page 54 for more information

 (15)   Emergency escape ladder

 (16)   Exhaust muffler

 (17)   Engine air cleaners

 (18)   Hydraulically driven grease pump of the Swing circle pinion Lubrication System
        (SLS)

 (19)   Hydraulically driven grease pump of the Central Lubrication System (CLS)

 (20)   Counterweight

                                      WARNING
        The chambers of the counterweight are filled with a mixture of concrete, gran-
        ulated ore and steel pellets. This mixture can create explosive gases which
        will accumulate in the chambers of the counterweight. Before any welding,
        flame-cutting, grinding or drilling procedures are carried out on the counter-
        weight it is vital to expel these gases from the counterweight chambers. Fail-
        ure to properly expel the gases from the counterweight chambers can result
        in an explosion with serious personal injury or death.
        Follow the instructions given in PARTS & SERVICE NEWS No. AH04518 for
        expelling the gases from the counterweight chambers.


                                                                                                   41

--- Page 7 ---
OPERATION                                                             3.2 CONSTRUCTION OF THE SHOVEL


Legend for illust. Z24090

 (1)       Sliding window, serves also for emergency exit
           REMARK
              If the operator’s cab is equipped with external
           metal sun visors, disengage the four catches and
           push out the sun visor panel.

 (2)       Release lever for hinged railing bar (3)
 (3)       Hinged railing bar

 (4)       Rigidly mounted emergency escape ladder. The rig-
           idly mounted emergency escape ladder with rope
           ladder extension provides the means to go down to
           the ground.

 (5)       Rope ladder. The upper end of the rope ladder is
           fixed onto the lower rung of the rigid escape ladder
           (4) by means of the fasteners (6), see detail (X). The
           lower end of the rope ladder is fixed on brackets (8)
           and secured with rubber fasteners (7), see section
           (A-A).

 (6)       Hooks for fastening the rope ladder onto the rigid
           ladder (4)

 (7)       Rubber fasteners for rope ladder in lifted position

 (8)       Bracket for rope ladder in lifted position. The lower
           rung of the rope ladder is hooked up into the brack-
           ets (8)


Using the emergency escape ladder

In case of emergency with normal walkways obstructed use
escape ladder (4) and (5) for leaving the machine. Proceed as fol-
lows:

1. Move up lever (2) and pull out.

2. Open the hinged railing bar (3).

3. Unhook fasteners (7) and take out rope ladder rung from
   brackets (8).

4. Let the rope ladder fall down to the ground. The upper end of
   the rope ladder is fixed onto the lower rung of the rigid ladder
   (4).

5. Use the rigid ladder (4) and then the rope ladder (5) for leav-
   ing the shovel.


                                                                                                 51

--- Page 8 ---
OPERATION                                                           3.2 CONSTRUCTION OF THE SHOVEL


Operator’s Seat Adjustment

Before operating the Shovel adjust the seat and mirrors for Oper-
ators maximum comfort, visibility, and complete control of the
Shovel.

Legend for illust. (Z 21420):

    (1)      Seat suspension adjustment (firm to soft ride)

    (2)      Height adjustment

    (3)      Seat depth adjustment
    (4)      Seat cushion tilt adjustment

    (5)      Fore/aft adjustment

    (6)      Not used on this model

    (7)      Control lever carrier

    (8)      Headrest (optional)

    (9)      Seat heater switch (optional)

    (10)     Lumbar support adjustment

    (11)     Armrest, foldable

    (12)     Armrest adjustment
    (13)     Backrest adjustment

    (14)     Fore/aft isolator

             Seat belt (not shown)


                                 WARNING
●     Use seat belt in accordance with the local safety regula-
      tions and laws.

●     Check condition and fastening of the seat belt. Replace
      any worn or damaged part of the seat belt system.

●     To ensure proper functioning of the seat belt replace the
      seat belt and securing parts after every three years.


For more Information, refer to the separate Operating Instruction
Manual ”AIR SUSPENSION SEAT” in volume 2 binder.


                                                                                               61

--- Page 9 ---
OPERATION                                                             3.2 CONSTRUCTION OF THE SHOVEL


Eliminator Engine Oil Filtration System


Legend for illust. Z 21541 (schematic illustration)

 (A)     Oil inlet from engine (100%)                 (E)   Oil flow to engine oil pan (5%)
                                                      (1)   Stainless steel filter removes particles as
 (B)     Oil outlet to engine (95%)
                                                            small as 20 µm

                                                      (2)   Centrifugal separator removes particles up to
 (C)     Backflush oil (5%) for cleaning the filter
                                                            a size of 2 µm

 (D)     Oil flow to centrifuge (5%)


                                                                                                          71

--- Page 10 ---
OPERATION                                                         3.3 OPERATOR’S CAB - CONTROLS


3.3.3     OPERATOR’S CONSOLE

Legend for illustration Z25352

 (1)      Analog gauges, see page 83 for more information

 (2)      Text display with key board of the Electronic Control
          and Monitoring System (ECS). Refer to page 92 for
          more information.

 (3)      Ashtray

 (4)      Switch board, see page 83 for more information

 (5)      Heater control panel, see page 196 for more infor-
          mation

 (6)      Air conditioning control panel, see page 196 for
          more information
 (7)      Switch for adjustment of left and right cab mirror

 (8)      Cigarette lighter

 (9)      Plug sockets 24V DC

 (10)     Radio

 (11)     Control module for the auxiliary cab heater
          HYDRONIC 10, see page 89 for more information.

 (12)     Switch board lighting with flexible arm


                              CAUTION
Make sure the cab door is always closed when working with
the Shovel.
Secure the door in open position with the locking device pro-
vided.


                                                                                            81

--- Page 11 ---
OPERATION                                                             3.3 OPERATOR’S CAB - CONTROLS


Interface Panel for Diagnostics and Controls for
Heating and Air Conditioning (continued)

Legend for illust. Z25354

 (5)      Control module for the engine independent auxiliary
          cab heater. This module is used for switching ON
          and OFF the auxiliary cab heater during operation of
          the shovel with the Diesel engines running, and for
          pre-selection of heater start times and duration of
          heating periods. For detailed setting instructions of
          the control module refer to the separate operating
          instruction sheet in volume 2 binder.

 (6)      Button for actual time indication
 (7)      Button for preselection of heating time

 (8)      Button for heating indication

 (9)      Button for settings backwards

 (10)     Button for settings forward

 (11)     Not used

 (12)     Display shows the operating condition of the auxil-
          iary cab heater

 (13)     Thermostat for engine independent auxiliary cab
          heater. This unit is used to maintain a desired tem-
          perature in the cab during standstill periods of the
          shovel. For operation of the auxiliary cab heater,
          power supply must be provided by an external power
          source connected to the 1X1 plug socket at the cab
          stairway. The battery main switches and the pre-
          heating system main switch must be in ON position.
          See section PRE-HEATING SYSTEMS on page 224
          and section OPERATING THE HEATER; VENTILA-
          TION AND AIR CONDITIONING on page 196 for
          more information. The fuel shut-off cock for the
          water heater HYDRONIC must be in open position,
          see page 199 for more information. Activate the
          heater with control module (5). With switched off pre-
          heating system, the control unit (13) is inoperative.

 (14)     Temperature selector button

 (15)     Air conditioner temperature control knob
          REMARK
              To lower the cab air temperature (maximum
          cooling output) rotate the control knob to the left ( - )
          sign. To reduce cooling output rotate the knob to the
          right ( + ) sign.

 (16)     Air conditioner blower control knob

 (17)     Indicator light, air conditioning ON

 (18)     Indicator light, air conditioning blower ON


                                                                                                91

--- Page 12 ---
OPERATION                                             3.4 ELECTRONIC MONITORING AND CONTROL SYSTEM ECS


3.4.2      OPERATING THE ELECTRONIC MONITORING SYSTEM

1.0 TEXT DISPLAY (A) with integrated KEY BOARD (B)
illust. Z25237

After switching on the Shovel’s key operated main switch, the fol-
lowing introductory messages will be displayed on screen (A):

        1st. # Please be Safety Conscious when working!

This message will be displayed for approximately 10 seconds.

        2 nd . |QUI| Did you check the Operating Safety of the
        Shovel?
                              .
Press the ”QUI” key (10) to acknowledge this message.

        3rd. |QUI| Did you do Maintenance according to the Ser-
        vice Literature?

Press the ”QUI” key (10) to acknowledge this message. Thereaf-
ter the basic ECS display normally automatically appears on the
screen (A) if no information - or fault messages are present.
Present information - or fault messages overwrite the introductory
messages no. 2 and 3.


               -0-   Date       h:           M1 *1) 1/min:
                     Time                    M2 *2) 1/min:


        *1) M1 = Short form for Rear Engine on counterweight
        side designated as Engine 1.

        *2) M2 = Short form for Front Engine on Operator’s cab
        side designated as Engine 2.

All messages related to one of the two engines, their connected
cooling systems and pump distributor gears are identified by the
figure 1 or 2.

Example of an engine related message:

               Fault No. 560:          $h:     Shut down of engine 1: oil pressure at low idle too
               (563)                   low
               Help:                   Message through sensor B1-1.

This message applies to the rear engine on counterweight side
”Engine 1”.


                                                                                                     101

--- Page 13 ---
OPERATION                                                3.4 ELECTRONIC MONITORING AND CONTROL SYSTEM ECS


Emergency Indication of Operating Conditions.

The ECS system is equipped with an emergency indication. In
case the text display (A) fails to work, it indicates faults in impor-
tant operating systems of the Shovel. The indication is effected by
means of LED’s at the Programmable Logic Controller ”PLC”
installed in the cab base. Refer to page 206 for the location of the
”PLC”.

The following faults are indicated:


                                                   Fault:                                     LED No.:

               The ECS system is by-passed (By-pass switch S27 actuated)                     H30
               Start of engine 1 and/or engine 2 blocked, resp. engine shifted to low idle
                                                                                             H31
               speed by one or more of the six high pressure filters.

               NOTICE
               The LED ”H31” monitors all six high pressure filters. Refer to
               page 219 for description of the diagnostic codes flashed out by LED
               ”H31”.

               Coolant pressure                                                              H33

               Coolant temperature                                                           H34

               Engine oil pressure                                                           H36

               Start of both engines blocked, resp. engine shut down,
                                                                                             H37
               due to closed main shut-off (gate) valve hydraulic tank

               Faulty monitor channel for hydraulic oil temperature                          H38

               Too low hydraulic oil level! Stop the engines                                 H39

               Faulty monitor channel engine speed                                           H112

               Emergency shut down switch actuated                                           H116
               Engine shutdown from ground man (if so equipped)                              H135


                                                                                                         111

--- Page 14 ---
OPERATION                                                           3.4 ELECTRONIC MONITORING AND CONTROL SYSTEM ECS


How to print out Contents of Record (PROTOCOL) Memory:

Print out the complete Contents of Record (PROTOCOL) Memory

Display:


                                                                               Press until the maximum amount of
                                         7                6              3
                                                                               entries (39) is reached
                             PR O            DAT A OU T          DOWN


                                 Print from the last             >       1< PRO entries

                                 page no all * PRO has                       39 entries *P*


                                                              The complete PROTOCOL is now being
                                         6                6
                                                              printed out.
                            DAT A OU T       DAT A OU T


Distinctive marks for ”OLD” and ”NEW” entries:

New entries, not yet displayed / called up / printed or downloaded
are marked with *P*.
After being displayed / called up / printed or downloaded the
marking will change to -P-.

Print out the last Entries of the Record (PROTCOL) Memory

        1st. Possibility - The last (X) Entries under consideration
        of all Messages

(X) = desired number of the last entries e.g. 10 (the last 10 entries
of 39 total entries)


                                                                               Press until the desired nos. of
                                         7                6              3
                                                                               entries are reached,e.g. 10.
                             PR O            DAT A OU T          DOWN


                                                              The record memory with the last 10
                                         6                6
                                                              entries is now being printed out.
                            DAT A OU T       DAT A OU T


                                 Print from the last            >       10<PRO entries

                                 page no all * PRO has                   39 entries *P*


                                                                                                                   121

--- Page 15 ---
OPERATION                                             3.4 ELECTRONIC MONITORING AND CONTROL SYSTEM ECS


Menu Control with Key Switch (C) and Key Group (D)

Display of Menu Options, see Menu Control Chart I (Z23063)

EXAMPLE: Display of TRUCK COUNTER READING, starting
from basic display on level -0-

Proceed as follows:

1. Press the ”QUI” key (10), the menu level -1- with the current
   truck counter reading appears on the display.

2. If you want to reset the counter, press the ”QUI” key (10)
   again. Menu level -2- appears on display. Use key (12) for
   setting the counter to zero.

3. Press ”RET” key (9) twice for return to the standard display,
   level -0-.

EXAMPLE: Display of LUBRICATION SYSTEMS CYCLE
COUNTER READINGS, starting from basic display on level -0-

Proceed as follows:

1. Press the ”QUI” key (10), the menu level -1- with the starting
   item truck counter reading appears on the display.

2. Press key (12) once the Central lubrication system cycle
   counter reading appears on display. By pressing key (12)
   again the swing ring gear cycle counter reading is displayed.

3. For returning to the standard display level -0- press ”RET” key
   (9).

REMARK
    Changing of the lubrication cycle counter settings can be car-
ried out in the main group SERVICE under the section *SET-
TINGS*, see also menu control chart III.

EXAMPLE: Display of Service *POWER CHECK* starting from
basic display on level -0-

1. Press the “QUI” key (10), the menu level -1- with the starting
   item truck counter reading appears on the display.

2. Press key (12) three times the menu item *SERVICE*
   appears on the display.

3. Press the “QUI” key (10), Service *LANGUAGE* appears.

4. Press key (12) once the menu item Service *POWER
   CHECK* appears on the display.

5. Press the “QUI” key (10), the menu level -3- with the starting
   item Power check *DISPLAY* appears on the screen.

Continue according to description on next page, menu control
chart II.


                                                                                                  131

--- Page 16 ---
OPERATION                                            3.4 ELECTRONIC MONITORING AND CONTROL SYSTEM ECS


Menu Control with Key Switch (C) and Key Group
(D)

Display of Menu Options

Example: Display of INPUTS-OUTPUTS, starting from basic
display on level -0-, see Menu Control Charts I and IV (Z 23066).

The main group *INPUTS-OUTPUTS* is basically used for Test-
ing procedures through authorized service staff and therefore
locked during normal operation. Access to the *INPUTS-OUT-
PUTS* can be obtained in the main group *SERVICE* as
described below.

Proceed as follows:

1. Press the ”QUI” key (10), the menu level -1- *TRUCKS*
   appears on the display, see Chart I.

2. Press key (12) three times, the main group *SERVICE*
   appears on display.

3. Press key (10), the menu level -2- with the starting group
   *Language* appears on the display.

4. Press key (12) four times, the group *INPUTS-OUTPUTS
   ON/OFF* appears on the display.

5. Press key (10), the menu level -3- with Menu item INPUTS-
   OUTPUTS Condition: 0 (OFF)” is displayed.

6. Press key (12), *OPERATE KEY SWITCH* appears on the
   display.

7. Operate key switch (C) ”Condition: 0 (OFF)” appears on the
   display.

8. Press key (12) to change the condition from ”0” to ”1 (ON)”
   Now access to main group *INPUTS-OUTPUTS* is possible.

9. Press the ”RET” key (9) two times for returning to the menu
   level -1-. The main group *SERVICE* appears on the display.

10. Press key (12), for display of the main group
    "INPUTS-OUTPUTS*.
    All menu levels and items within the main group INPUTS-
    OUTPUTS are now accessible by means of key group (D),
    refer to menu control charts on the following pages.


                                                                                                 141

--- Page 17 ---
OPERATION                                              3.4 ELECTRONIC MONITORING AND CONTROL SYSTEM ECS


Data Transfer from Protocol and Statistics Memory
to various Downloading Equipment

The illustration (Z 20731) shows typical arrangement of several
downloading equipment connected to the text display interface
plug socket (X27).

Legend for illust. (Z 20731)

 (1)       Text display unit on instrument panel (E35)

 (2)       Plug socket (serial interface X27) for connecting
           data transfer cable to units (4, 5, 6 or 9)
 (3)       Plug socket for connecting current supply cable to
           units (5 or 6)

 (4)       MODULAR MINING field computer system ”MMS”

 (5)       Printer

 (6)       Memory Card System ”MCS”. As a special equip-
           ment, this system can also be installed in the instru-
           ment panel ex works.

 (7)       Memory card

 (8)       Protective box for memory card

 (9)       Laptop or PC

 (10)      Soft- and hardware package for PROSTAT operation
           program

 (11)      Data transfer cable (VL3)

 (12)      Adapter for 25 pin interface on PC or laptop

 (13)      3,5” disk PROSTAT software

 (14)      Instruction manual PROSTAT (PARTS & SERVICE
           NEWS No. AH02512)
 (15)      Change-over switch for connecting the internal out-
           put channel to plug socket (2) or to the onboard
           MCS system (6) if so equipped

 (E6)      Programmable Logic Controller ”PLC”

 (VL4)     Data transfer cable to Memory card system (6)

 (VL5)     Current supply cable to Memory Card System (6)

 (VL6)     Data transfer cable to printer (5)

 (VL7)     Current supply cable to printer (5)
 (VL8)     Data transfer cable to field computer system (4)


REMARK
    The downloading units shown in illust. (Z 20731) are special
equipment.
More information to these units on request.


                                                                                                   151

--- Page 18 ---
OPERATION                                3.4 ELECTRONIC MONITORING AND CONTROL SYSTEM ECS


Level 3: Service / MESSAGES ON / OFF

              - 3 - Messages
              OPERATE KEY SWITCH

              - 3 - Messages
              ⎜ 0 ⎜ 1 ⎜ Condition :


Level 3: Service / EVALUATION ON / OFF

              - 3 - Evaluation
              OPERATE KEY SWITCH
              - 3 - Evaluation
              ⎜ 0 ⎜ 1 ⎜ Condition :


Level 2: Inputs - Outputs

              - 2 - Inputs - Outputs
              * ANALOG-INPUTS *

              - 2 - Inputs - Outputs
              * DIGITAL-INPUTS *

              - 2 - Inputs - Outputs
              * DIGITAL-OUTPUTS *


                                                                                     161

--- Page 19 ---
OPERATION                                         3.4 ELECTRONIC MONITORING AND CONTROL SYSTEM ECS


      Level 4: Inputs - Outputs / DIGITAL-OUTPUTS
          / Y53-1 Y53-2 GEAR OIL COOLER 1 / 2
                   BACK - PRESSURE
            -4- Output signals
            | OPERATE KEY SWITCH

             -4- Cooler 1 Y53-1 (A13.3):
            | 0 | 1 | Cooler 2 Y53-2 (A13.4):


      Level 4: Inputs - Outputs / DIGITAL-OUTPUTS
      / Y101 VALVE OIL COOLER BACK-PRESSURE
            -4- Output signals
            | OPERATE KEY SWITCH

             -4- Valve oil cooler back-pressure
            |0|1|            Y101 (A5.4):


      Level 4: Inputs - Outputs / DIGITAL-OUTPUTS
                   / Y124a VALVE SERVICE ARM LIFT
            -4- Output signals
            | OPERATE KEY SWITCH

             -4- Valve service arm lift
            |0|1|           Y124a (A5.5):


      Level 4: Inputs - Outputs / DIGITAL-OUTPUTS

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