PDF Shop Manual Komatsu PC3400 Hydraulic Excavator - 8 MB

Dive into the detailed mechanics of your Komatsu PC3400 Hydraulic Excavator with the official shop manual.

This document is packed with technical specifications, step-by-step repair procedures, and system schematics.

It's the ultimate resource for service technicians performing complex maintenance and overhauls.

Ensure every job is completed to Komatsu's exacting standards.

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--- Page 1 ---
SEN06694-00


HYDRAULIC   PC3400 -11M0
EXCAVATOR   SERIAL NUMBERS   36301   and up

--- Page 3 ---
GENERAL PRECAUTIONS COMMON TO OPERATION ON THE EXCAVATOR     SAFETY


2.4.11      PRECAUTIONS AT JOBSITE


Fig. 2-14


2 - 14                           General Safety Version 17

--- Page 4 ---
SAFETY                                                                              PRECAUTION FOR MAINTENANCE


2.5.2          PRECAUTIONS FOR INSPECTION AND MAINTENANCE

2.5.2.1        PRECAUTION WHEN WELDING

     WARNING
EXPLOSION AND FIRE!
Welding, flame-cutting and grinding work on the excavator increases the risk of explosion and fire which
may result in serious injury or death.
All relevant safety measures must be followed and only under expressly obtained authorization.


     WARNING
RESIDUAL ENERGY RELEASED!
Serious injuries can occur when uncontrolled energy is released during welding or any cutting work.
All relevant safety measures must be followed to prevent the uncontrolled release of energy.


Welding operations must always be carried out by a qualified welder and in a place equipped with proper equip-
ment. There is a hazard of gas, fire, or electrocution when carrying out cutting work or welding, so never allow any
unqualified personnel to carry out welding. When carrying out welding work, always wear welding gloves, apron,
shielding goggles, cap and other clothes suited for welding work (PPE).


2.5.2.2        BATTERY HANDLING

     WARNING
EXPLOSION AND FIRE!
Battery electrolyte contains sulphuric acid, and batteries generate flammable hydrogen gas, which may
explode. Wrong handling can lead to serious injury or fire. For this reason, always observe the following
precautions.


–   Do not use or charge the battery if the battery electrolyte level
    is below the LOWER LEVEL line. This may cause an explo-
    sion. Check the battery electrolyte level periodically and add
    distilled water to bring the electrolyte level to the UPPER
    LEVEL line.
–   When working with batteries, always wear safety glasses and
    rubber gloves.
–   Never smoke or use any flame near the battery (Fig. 2-45).


                                                                        Fig. 2-45


                                              General Safety Version 17                                       2 - 35

--- Page 5 ---
4.3.3      SEPARATION AND ASSEMBLY OF THE COUPLING INNER AND OUTER PART 4-10
          4.3.4      OPERATION TROUBLES, CAUSES, AND RECTIFICATION................................... 4-11
    4.4   FAN DRIVE AND RADIATOR ASSEMBLY........................................................................... 4-12
          4.4.1 FAN MOTOR & FAN ASSEMBLY.............................................................................. 4-14
          4.4.2 RADIATOR FAN DRIVE ............................................................................................ 4-16
          4.4.3 FAN PUMP................................................................................................................. 4-18
          4.4.4 RADIATOR FAN DRIVE SPEED MEASUREMENT AND
                FAN REVERSE FUNCTION ..................................................................................... 4-20
    4.5   PUMP DISTRIBUTOR GEARBOX (PTO) .............................................................................. 4-22
          4.5.1 PUMP SPLINE LUBRICATION.................................................................................. 4-24
                4.5.1.1 OIL LEVEL IN THE MAIN PUMP DRIVE SHAFT HOUSING..................... 4-25
          4.5.2 PTO LUBRICATION AND COOLING ........................................................................ 4-26
                4.5.2.1 CHECKS AND ADJUSTMENTS ................................................................ 4-30
    4.6   HYDRAULIC PUMPS – LOCATION, DRIVE SPEED AND FLOW RATES .......................... 4-34
          4.6.1 PUMP DATA .............................................................................................................. 4-36
    4.7   AIR FILTER ............................................................................................................................ 4-38


5 HYDRAULIC OIL TANK ...................................................................... 5-1
    5.1   GENERAL LAYOUT................................................................................................................. 5-2
    5.2   HYDRAULIC OIL TANK, LOCATION OF THE ELECTRIC EQUIPMENT .............................. 5-4
    5.3   SUCTION OIL TANK WITH STRAINERS................................................................................ 5-6
    5.4   BYPASS VALVE WITH STRAINER......................................................................................... 5-8
    5.5   BACK PRESSURE VALVE.................................................................................................... 5-10
    5.6   TRANSFER PUMP ................................................................................................................. 5-12
    5.7   RETURN AND LEAK OIL FILTER......................................................................................... 5-14
    5.8   BREATHER FILTER .............................................................................................................. 5-16
    5.9   HYDRAULIC OIL TANK BLEEDING INSTRUCTION............................................................ 5-18
    5.10 RETURN OIL FILTER CHAMBER SIGHT GAUGE............................................................... 5-22


6 HYDRAULIC OIL COOLING ............................................................... 6-1
    6.1   OVERALL VIEW OF THE HYDRAULIC OIL COOLERS ........................................................ 6-2
          6.1.1 FAN MOTOR & FAN ASSEMBLY................................................................................ 6-4
          6.1.2 OVERALL VIEW OF THE HYDRAULIC OIL COOLER FAN DRIVE CIRCUIT............ 6-6
          6.1.3 BYPASS VALVE .......................................................................................................... 6-8
          6.1.4 BYPASS VALVE CONNECTIONS............................................................................. 6-10
    6.2   FAN PUMP ............................................................................................................................. 6-14
    6.3   OVERVIEW OF THE OIL COOLER CIRCUIT ....................................................................... 6-16
          6.3.1 HYDRAULIC OIL COOLING FAN DRIVE SPEED MEASUREMENT AND
                 FAN REVERSE FUNCTION ..................................................................................... 6-17
          6.3.2 INSPECTION OF THE COOLER CORE VIBRATION ABSORBERS........................ 6-19


7 CONTROLLING .................................................................................. 7-1
    7.1   GENERAL LAYOUT PPC LINE ............................................................................................... 7-2
    7.2   VALVE CARTRIDGE BLOCK.................................................................................................. 7-6
    7.3   PILOT PRESSURE SUPPLY ................................................................................................... 7-8
          7.3.1 X1 PILOT PRESSURE CIRCUIT OUTLINE ................................................................ 7-8


2                                                                                                                          SHOP-10 36301-xD-GB-0

--- Page 6 ---
Specifications                                                                              Torque for flange Joints


2.5               TORQUE FOR FLANGE JOINTS


Fig. 2-3        Torques for flange joints

    Reference in            Connection type      Connecting parts     Tightening Torque         Bolt quality
      Fig. 2-3                                                                                    grades

            A                  Tube to tube           4 x Bolt

                               Hose to tube
            B                                         4 x Bolt
                                                                         M10 = 63 Nm
                            Tube to connector                            M16 = 265 Nm               10.9
            C                                         4 x Bolt           M18 = 360 Nm
                                  plate

                            Hose to connector
            D                                         4 x Bolt
                                  plate

Table 2-4       Torque for flange joints

REMARKS: The torque values given in these charts are only valid for bolts manufactured according to DIN (Ger-
         man Standard).

NOTE!           Tightening Torque for flange joints at oil pumps with aluminum housing: Refer to the PARTS & SER-
                VICE NEWS No. AH00521.


SHOP-10 36301-xD-GB-0                              PC3400-11 T2                                                2 -7

--- Page 7 ---
Hydraulic oil tank                                   Main assembly groups


3.4              HYDRAULIC OIL TANK


Fig. 3-5      Hydraulic oil tank


3 - 10                             PC3400-11 T2   SHOP-10 36301-xD-GB-0

--- Page 8 ---
Main assembly groups                         Backhoe attachment (BHA)


Legend for Fig. 3-15:

 (1)       Boom

 (2)       Boom cylinders

 (3)       Stick

 (4)       Stick cylinders

 (5)       Bucket

 (6)       Bucket cylinders

 (7)       Steering

 (8)       Rod


SHOP-10 36301-xD-GB-0         PC3400-11 T2                    3 - 31

--- Page 9 ---
Fan drive and radiator assembly                                  Drive


4.4.1          FAN MOTOR & FAN ASSEMBLY


Fig. 4-8     Fan assembly


 1           Motor cover

 2           Fan motor

 3           Support frame

 4           Fan

 5           Cap


4 - 14                            PC3400-11 T2   SHOP-10 36301-xD-GB-0

--- Page 10 ---
Drive                                                             Hydraulic pumps – location, drive speed and flow rates


Legend for Fig. 4-22:

    (1)      Main hydraulic pump #1 (swash plate type)

    (1a)     Auxiliary pump for radiator fan

    (2)      Main hydraulic pump #2 (swash plate type)

    (2a)     Auxiliary pump for oil cooler fan

    (3)      Main hydraulic pump #3 (swash plate type)

    (3a)     Auxiliary control pump

    (3b)     Bleeder pump

    (4)      PTO lubrication pump (gear pump)

    (5)      Suction oil tank

    (6)      Flange of suction oil tank

    (7)      Suction pipe of main pumps


General

The rotative energy from Diesel engine drives the gears in the pump distributor gearbox (PTO).
The gearbox drives the main and the auxiliary pumps. The pumps generate hydraulic oil flow to the cylinder
or to the hydraulic motors.

The main high pressure hydraulic circuit is generated by three swash plate type tandem pumps.
Each main pump (tandem pump) consists of two single pumps and one impeller. The impeller on
the pump suction side supports the main pump with oil from the hydraulic oil tank.

Each main pump has a drive through shaft, so auxiliary pumps can be flanged directly onto the main pump head.

–     Main pump #1 is equipped with an auxiliary pump for the engine coolant radiator fan.
–     Main pump #2 is equipped with an auxiliary pump for the hydraulic oil cooler fan.
–     Main pump #3 is equipped with an auxiliary pump for a) pilot circuit and b) bleeder pump.


SHOP-10 36301-xD-GB-0                              PC3400-11 T2                                                  4 - 35

--- Page 11 ---
Breather filter                                           Hydraulic oil tank


5.8                 BREATHER FILTER


Fig. 5-8          Breather filter


5 - 16                              PC3400-11 T2   SHOP-10 36301-xD-GB-0

--- Page 12 ---
Hydraulic oil cooling                                                      Overall view of the hydraulic oil coolers


                                                                                                           1


                                                                                                            2


                                                                                                            3


                                                                                                            4


                                                                                                     Z 33190-4

Fig. 6-8     Bypass valve connections


 (1)        Port return line from hyd. oil cooler fan drive

 (2)        Bypass valve return oil pressure sensor (40B165)

 (3)        Oil cooler pressure sensor (40B166a)

 (4)        Oil cooler pressure sensor (40B166b)

The preload valve return oil pressure sensor 40B165 (Fig. 6-8, Pos. 2) and oil cooler pressure sensor 40B166a
and b (Fig. 6-8, Pos. 3 and 4) monitors the clogging status of the screens (differential pressure 2.0 bar).


SHOP-10 36301-xD-GB-0                               PC3400-11 T2                                            6 - 13

--- Page 13 ---
Pilot pressure supply                                                       Controlling


7.3.4           CHECKS AND ADJUSTMENT OF PILOT PRESSURE


Fig. 7-9      Checks and adjustment of pilot pressure


7 - 14                                           PC3400-11 T2   SHOP-10 36301-xD-GB-0

--- Page 14 ---
Controlling                                                                        Hand lever & foot pedal monitoring


Legend for Fig. 7-23:

 (1)          Monitoring selection screen

 (2)          PPC signal information from 1 and 2 screen

 (3)          PPC signal information from 3 screen

 (4)          Solenoid OFF-ON-OFF

In this example push the foot pedal "Left travel backward" and release it again.

Pedal in zero position     displayed solenoid signal = OFF
Pedal pushed down          displayed solenoid signal = ON
Pedal released again       displayed solenoid signal = OFF


Result:   If the signals are not displayed as described, a malfunction would be present.
          Check for pending fault codes.


SHOP-10 36301-xD-GB-0                                PC3400-11 T2                                             7 - 35

--- Page 15 ---
Main control valve 3                                                        Components


8.6             MAIN CONTROL VALVE 3


Fig. 8-6      Main control valve 3 (exemplaric view)


8 - 12                                            PC3400-11 T2   SHOP-10 36301-xD-GB-0

--- Page 16 ---
Components                                                    Solenoid valves


Legend for Fig. 8-17:

 (1)       Slew parking brake solenoid valve

 (2)       Connector

 (3)       Coil

 (4)       Movable iron core

 (5)       Body

 (6)       Plug

 (7)       Spring

 (8)       Spool

 (9)       Body

 (10)      Plug

 (11)      Spring

 T         To tank

 A         To MCV EPC for W/E

 P         From control pump


SHOP-10 36301-xD-GB-0                          PC3400-11 T2           8 - 33

--- Page 17 ---
Boom regeneration valve                                          Components


8.21           BOOM REGENERATION VALVE


Fig. 8-32    Boom regeneration valve


8 - 54                                 PC3400-11 T2   SHOP-10 36301-xD-GB-0

--- Page 18 ---
Main hydraulic pumps and pump regulation                                                               Main pumps


Legend for Fig. 9-4:

 (1)       Front pump

 (2)       Rear pump

 (3)       Outlet ports

 (4)       Drive shaft from PTO

 (5)       Suction port

 (6)       Servo valves

 (7)       Mounting flange for aux. pump

 (8)       EPC valve rear pump

 (9)       EPC valve front pump

 (10)      VC valve rear pump

 (11)      VC valve front pump

 (12)      Swashplate angle sensor rear pump

 (13)      Swashplate angle senor front pump


General

The hydraulic drive consists 3 tandem pumps (each 991 l/min, total volume 2973 l/min).
The hydraulic system includes the work equipment, slew circuit and travel circuit.
The sub-circuits are fed by the auxiliary pumps.


Description

Each main tandem pump consist of two separate swashplate pumps (Fig. 9-4, Pos. 1 & 2) which are assembled
in line and one impeller pump on the suction side.

Both single pumps in each main pump are individually regulated by a servo valve (Fig. 9-4, Pos. 6).

The servo valve (Fig. 9-4, Pos. 6) is equipped with EPC valve, VC valve and swashplate angle sensor.


SHOP-10 36301-xD-GB-0                            PC3400-11 T2                                              9 - 11

--- Page 19 ---
Monitoring, error indication, adjustment                                 Main hydraulic pumps and pump regulation


    Monitoring ID        Monitoring item                               Unit / Condition

         01340           P3F EPC Sol. Min Calib. Current                      mA

         01341           P3F EPC Sol. Max Calib. Current                      mA

         01342           P3R EPC Sol. Min Calib. Current                      mA

         01343           P3R EPC Sol. Max Calib. Current                      mA

Monitoring Items KOM_PLS:

    Monitoring ID        Monitoring item                               Unit / Condition

         38311           X2 pressure                                          bar

         38312           X2 pressure sensor volt                               V

Table 9-19 Monitoring items


9.5.2            ERROR INDICATION OF THE THREE VALVE CONTROLLERS
–   For the general error indication on the operator level refer to section 16.3 on page 16-46.
–   For the complete table of failure codes refer to section 16.4 on page 16-61.
     Each failure code in this table identifies the controller which triggered the failure message.
     The failure codes of the pump regulation system are specified in this table.
–   For the error list indication on the service level refer to section 16.10 on page 16-140 (Abnormality Record).
     The control system differentiates errors in two categories:
       a) Errors in the Mechanical systems
       b) Errors in the Electrical systems


9 - 32                                             PC3400-11 T2                           SHOP-10 36301-xD-GB-0

--- Page 20 ---
Operating hydraulics                                                             Hydraulics for the attachment cylinders


Legend for Fig. 10-4:

 20S019      Control lever (joystick) RH

 20S020      Control lever (joystick) LH

 (1)         Controller input - lever order: stick out

 (2)         CAN BUS connection between controllers

 (3)         Output signal to EPC valves

 (4)         Main output lines from main control valve blocks to distributor manifold section "J" and "K"

 (5)         Manifold

 (6)         Stick cylinder

NOTE!        The main control valve blocks are shown from rear side

Electrical signal flow (EURO or KG control)

Signal voltage of the joysticks (20S019 & 20S020) goes into the controllers VALVE M & VALVE 1.
Some input signals of the VALVE M controller are looped through to controllers VALVE 1 and VALVE 2.
The controller output signals (VALVE 1, VALVE 2 and VALVE 3) goes to the EPC valves on the respective main
control valve block spools.

Hydraulic signal flow (pilot pressure)

The pilot pressure X2 = 45 bar is delivered from the solenoid valves (61K611a/613a/612a) to the 3 main control
valve blocks at inlet Pi2 and is distributed to the EPC valves on a side, refer to section 8.14 on page 8-40.

Hydraulic oil flow

Oil of the main pumps flows through the main control blocks (I, II, III) and from the respective spool from B2 to the
distributor manifold over port J & K and onward to the rod side of the hydraulic cylinders.


SHOP-10 36301-xD-GB-0                               PC3400-11 T2                                                 10 - 9

--- Page 21 ---
Hydraulics for the attachment cylinders                                                        Operating hydraulics


7. Move the stick to stroke end at stick outside.


                                                                                                 102Β°


                                                                        F1        F2    F3     F4      F5       F6
                                                                                                            Z 33312-5

                                                                     Fig. 10-28


8. Press F6 to confirm the angle.


                                                                                              160Β°


                                                                        F1        F2    F3     F4      F5       F6
                                                                                                            Z 33312-6

                                                                     Fig. 10-29

Testing the cushioning function:

1. Move boom up and keep lever retract until the boom is in final stop position.

2. Make sure, the boom cylinder is softly working without big shocks while reaching the end position.

3. If cushioning function is not sufficient gain adjustment is required, refer to section on page 10-31.


10 - 30                                             PC3400-11 T2                         SHOP-10 36301-xD-GB-0

--- Page 22 ---
Operating hydraulics                                                                     Hydraulics for the slew circuit


Legend for Fig. 10-53:

 20S019      Control lever (joystick) RH

 20S020      Control lever (joystick) LH

 20S022      Control pedal - hydraulic slew brake

 (1)         Controller input - lever order: slew left

 (2)         Output signal to EPC valves

 (3)         CAN BUS connection between controllers

 (4)         Return line from distributor block to main control valve block

 (5)         Output line from main control valve block to distributor block

 (6)         Distributor block

 (7)         Slew brake valve

 (8)         Slew motor


Electrical signal flow (EURO or KG control)

Signal voltage of the joysticks (20S019 & 20S020) goes into the controllers VALVE M & VALVE 1.
Some input signals of the VALVE M controller are looped through to controllers VALVE 1 and VALVE 2.
The controller output signal (VALVE 3) goes to the EPC valve on the respective main control valve 3 spool.

EPC Hydraulic pilot pressure

The pilot pressure X2 = 45 bar is delivered from the solenoid valves (61K613a) to the main control valve blocks at
inlet Pi2 and is distributed to the EPC valves on a or b side.

Hydraulic main oil flow

Oil of the main pumps flows through the main control block III through the distributor block (Fig. 10-53, Pos. 6)
arrives at slew brake valves (Fig. 10-53, Pos. 7) at the slew motors (Fig. 10-53, Pos. 8).


SHOP-10 36301-xD-GB-0                               PC3400-11 T2                                               10 - 51

--- Page 23 ---
Hydraulics for the travel system                                                                Operating hydraulics


The travel brake valve acts as a flow control valve in order to avoid the travel motors picking up speed when
traveling downhill. Each travel gear includes a spring loaded multi-disk brake (refer to section Fig. 10-76 on
page 10-80). They are used as parking brakes, automatically applied by the function of 57Q516 whenever the
engine is switched OFF, or the access stairway or the refilling arm are not in upper end position. The leak oil (case
drain) flows through leak oil lines back to the tank.


10 - 72                                            PC3400-11 T2                           SHOP-10 36301-xD-GB-0

--- Page 24 ---
Operating hydraulics                                                                              Travel brake valve


8. Read pump 1 and pump 2 front and rear pressure.

                                                                                                       342 bar
                                                                                                       341 bar


                                                                      F1        F2    F3     F4       F5         F6
                                                                                                           Z 33335-3

                                                                   Fig. 10-86

Adjustment

9. Carefully engage the desired travel motion and keep the pedal in final position to build up max. pressure.

10. Reduce the pressure at the required SRV to a value below the required value, then increase the pressure
    to the required value of 350 +10 bar while observing machine monitor( LH 75262 / RH 76504), see Adjusting
    the SRV on next page.
    Adjust in steps of ΒΌ turn.

11. Stop the engine.

12. Re-plug solenoid valve 57Q516.

13. Remove the pressure gauges.


Adjusting the SRV

1. Remove the protective cap (Fig. 10-82, Pos. 4) of the SRVs.

2. Loosen the lock nut (Fig. 10-82, Pos. 5).

3. Turn the set screw (Fig. 10-82, Pos. 6) clockwise to increase the pressure or counterclockwise
   to decrease the pressure.

4. Tighten the lock nut and reinstall the protective cap.


SHOP-10 36301-xD-GB-0                             PC3400-11 T2                                               10 - 93

--- Page 25 ---
Double stage valve                                        Hydraulic track tensioning system


11.4           DOUBLE STAGE VALVE


Fig. 11-10   Pressure double stage valve


11 - 18                                    PC3400-11 T2         SHOP-10 36301-xD-GB-0

--- Page 26 ---
Central refilling system (Service arm)                                               Grease refill and Auto Stop function


Function

Grease refill auto stop is a function that detects that the grease tank (Fig. 13-4, Pos. 6) is full when supplying the
grease from the grease refilling coupler (Fig. 13-4, Pos. 4) of the service arm panel (Fig. 13-4, Pos. 8), and
automatically stops press-feeding the grease.

When grease tank (Fig. 13-4, Pos. 4) is full level sensor high (Fig. 13-4, Pos. 7) is activated and gives a signal to
the VALVE 2 controller (Fig. 13-4, Pos. 3). The VALVE 2 controller closes the Shut-off-Vale (Fig. 13-4, Pos. 5). The
pressure in the filling line from the lube tank is raising up.

The lube pump of the truck has to be shut off.

Depending on which grease port is connected the release switch (Fig. 13-4, Pos. 1 or 2) has to be pushed.
For SLS Grease the pressure release switch (55S100b) (Fig. 13-4, Pos. 1) and for the CLS Grease the pressure
release switch (55S100a) (Fig. 13-4, Pos. 2.) has to be pushed.

After that, the grease line is pressureless and the quickcoupling can be disconnected.


 NOTICE
DAMAGED GREASE REFILLING SYSTEM!
The shut off valve will be damaged and must be removed, when the grease charge pressure will exceed
20.5MPa.

To avoid the damage to the shut off valve, the grease charge pressure must never exceed 20.5MPa.


REMARKS: In case of a damaged shut off valve, contact the local KOMATSU dealer.


SHOP-10 36301-xD-GB-0                              PC3400-11 T2                                                  13 - 7

--- Page 27 ---
Reference code of the electrical components                                Symbol explanation electric wiring diagram


15.1.2         COMPONENT IDENTIFYING LETTER
According to IEC 61346-2, it is the function / purpose of the electrical component within the circuit that determines
its identifying letter in the reference designation (refer to section 15.1 on page 15-2).


 Letter    Component function / purpose                          Examples
    A      Double function (basic functions are equivalent)      Machine monitor
           Converting physical values into processable           End switch, binary or analog sensor, transducer,
    B
           signals                                               camera
    C      Saving/storing of energy, information, or material    Battery, data memory
    E      Supplying rays, heat, or coldness                     Heater, lamp
                                                                 Fuse, circuit breaker, power circuit breaker,
                                                                 emergency shut-off switch, safety lock switch,
    F      Protective devices
                                                                 insulation monitor, motor overload switch,
                                                                 ground fault circuit interruptor
           Initiate energy signals, material flow signals,
    G                                                            Battery, generator
           reference signals
    K      Information processing (without F)                    Relay, time relay, controller, phase protective relay
    M      Supply mechanical energy (linear or rotating)         E-motor, actuation coil
                                                                 Display, signal transducer, gauge, clock, counter
    P      Exposition of information                             or operating hours, LED, printer, counter,
                                                                 seven-segment display
           Switching or modifying material flow or energy flow Contactor, power relay, battery main switch,
    Q
           (without F)                                         disconnecting switch, starter, power switch
           Limiting, damping, stabilizing, blocking of energy,   "Z-diode, diode, throttle, resistance, series
    R
           information, or material                              resistance, capacitor module, cut-in unit
           Converting manual mechanical signals into             Switch, button, selector switch, setpoint sensor/
    S
           processable signals                                   transmitter
           Converting energy or information without              Current transformer, voltage transformer, amplifier,
    T      modification of the kind of energy and the            aerial, measurement transformer,
           information content                                   transformer rectifier, charger, inverter
           Supporting, retaining, carrying, holding up of        Isolator, cable duct, switchboard, wiring rack,
    U
           objects                                               cable drum
    V      Processing material, energy, information signals      Main filter, frequency filter
           Guiding, channeling, transferring energy, material, Conductor, wiring, rail, BUS, fiber optic cable,
   W
           information                                         slip-ring
                                                                 Terminal, terminal block, terminal strip, connector,
    X      Connecting objects
                                                                 socket, cable connector


15 - 4                                              PC3400-11 T2                             SHOP-10 36301-xD-GB-0

--- Page 28 ---
Monitoring & Control System                                                           Machine monitor - Operator level


Symbol explanation - Center section of main gauge screens 1...3


 (1)               Prompt: KOMRTRAX message (unread) or


 (1)               Prompt: KOMRTRAX message (read)


 (2)               Prompt: Pilot control cut out


 (3)               Gauge: Engine coolant temperature


 (4)               Gauge: Hydraulic oil temperature


 (5)               Gauge: Fuel level


 (6)               Prompt: Auto deceleration or


 (6)               Prompt: Auto low Idle function


 (7)               Gauge: PTO gear oil temperature


 (8)               Gauge: Engine oil temperature


 (9)               Gauge: Engine oil pressure


 (10)              Gauge: CLS grease level


 (11)              Gauge: SLS grease level


 (12)              Gauge: Board voltage


Definition of the gauge range colors

 Green           Normal operating range

 Red             Out of range - Warning

 White           Temperature too low - below operating temp - Caution

 Orange          Pre-warning grease level getting low


For detailed information on the different kinds of displayed icons see section Error and status indication on the
operator level, refer to section 16.3 on page 16-46.


SHOP-10 36301-xD-GB-0                               PC3400-11 T2                                             16 - 17

--- Page 29 ---
Machine monitor - Operator level                                                          Monitoring & Control System


16.2.2.10       OPERATOR MENU: MONITOR SETTING - TIME


                                1


                                     F1     F2      F3      F4        F5        F6

          2                                                      3


          F1       F2      F3       F4    F5      F6             F1        F2        F3      F4      F5      F6


          4                                                      5


          F1      F2       F3       F4    F5      F6             F1        F2        F3      F4      F5      F6
                                                                                                          Z 33363

Fig. 16-22     Operator menu: Monitor Setting - Clock Adjustment - Time


16 - 38                                           PC3400-11 T2                             SHOP-10 36301-xD-GB-0

--- Page 30 ---
Monitoring & Control System                                               Error and status indication on the operator level


16.3.10          ERROR LIST

             1
        A                                                        B

                          4    5   6        7


                    3                                                                                          2

                                                                                                                    8


        F1        F2          F3       F4       F5   F6           F1       F2        F3       F4        F5         F6
                                                                                                              Z 33412

Fig. 16-34   Error list


 (1)     Continuous buzzer sound is ON due to the highest listed Action Code L04

 (2)     Pending troubles in the Error List

 (3)     Icon ’Action Code L04’ - belongs to the urgent trouble in the Error List

 (4)     Red icon ’!’ - belongs to the urgent trouble in the Error List - DBY5KP : System Error

 (5)     Red prompt- belongs to the second trouble in the Error List - DXADKA : Pump2R Solenoid open circuit

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