PDF Service Manual Pioneer XC-IS21MD CD MD Tuner - 736 KB

This is the official service manual for the Pioneer XC-IS21MD CD/MD Tuner system.

It provides detailed information for technicians to perform repairs, adjustments, and troubleshooting.

The manual includes circuit diagrams, parts lists, and disassembly procedures.

Restore your Pioneer audio system to its original performance with this essential technical guide.

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--- Page 1 ---
ORDER NO.
                                                                                                                                   RRV2149

CD MD TUNER


XC-IS21MD
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
                    Model
    Type                                             Power Requirement                                               Remarks
                 XC-IS21MD

   ZUCXJ               O           DC power supply from other system


   This product is a system(s) component.
   This product does not function properly when independent; to avoid malfunctions, be sure
   to connect it to the prescribed system component(s), otherwise damage may result.
                                                    System
             Component                                                   Service Manual                              Remarks
                                                    IS-21MD
   CD MD TUNER                                    XC-IS21MD                RRV2149               This service manual
   STEREO POWER AMPLIFIER                           M-IS21                 RRV2143
   SPEAKER SYSTEM                                    S-IS21                RRV2141


CONTENTS
1. SAFETY INFORMATION ....................................... 2              7.1DIAGNOSIS .................................................... 68
2. EXPLODED VIEWS AND PARTS LIST ................. 3                             7.1.1 SINGLE OPERATION METHOD ........... 68
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM 14                                        7.1.2 SEQUNCE AFTER THE POWER ON ... 70
4. PCB CONNECTION DIAGRAM ........................... 38                         7.1.3 DETAILS OF ERROR DISPLAY ........... 71
5. PCB PARTS LIST ................................................ 52            7.1.4 DISASSEMBLY ..................................... 74
6. ADJUSTMENT ..................................................... 57           7.1.5 PCB LOCATION .................................... 80
7. GENERAL INFORMATION .................................. 68                 7.2 PARTS ........................................................... 81
                                                                                 7.2.1 IC .......................................................... 81
                                                                          8. PANEL FACILITIES AND SPECIFICATIONS ....... 96


PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Allexandra Road, #04-01, Singapore 159936
c PIONEER ELECTRONIC CORPORATION 1999
                                                                                                            T – ZZY MAY 1999 Printed in Japan

--- Page 3 ---
XC-IS21MD


÷ FRONT PANEL ASSY (2/2) PARTS LIST
Mark No.   Description          Parts No.
      1    CD MOTOR ASSY        AWU7318
      2    CD ASSY              AWU7307
      3    Slider Motor         VXM1033
NSP   4    Motor Shield         ANK7067
      5    Motor Pulley         PNW1634

       6   Gear Holder          AMR7240
       7   Gear A               ANW7063
       8   Gear B               AMR7260
       9   Gear Pulley A        ANW7066
      10   Belt                 AEB7171

      11   CD MECHANISM ASSY    KSM-620AAA
      12   Float Spring         ABH7170
      13   Mechanism Holder     AMR7242
      14   CD Door Window       AAK7673
      15   CD Door Escutcheon   AAK7619

      16   CD Door              AAN7189
      17   Shaft Assy           AXG7078
      18   Shaft Holder         AMR7237
      19   Cussion Rubber       AEB7154
      20   Screw                BBZ30P080FMC

      21   Screw                VPZ30P080FZK
      22   Screw                ABA7054
      23   Screw                PMZ26P040FMC
      24   Screw                IPZ20P080FMC
      25   Float Rubber         AEB7129

      26   17P F.F.C/ 30V       ADD7146
      27   Screw                VPZ30P100FMC


                                                      11

--- Page 4 ---
5         6     7                  8
                                 XC-IS21MD


                             CN10                      A


                                              F
0.47/50
                                           CN110


                                                       B

                               CN40


          PDG241


                                          L
                                      J140


                                                       C


                                          CN70

                                          CN170


                          LCD ASSY                     D
                       D (AWU7355)


   5         6     7
                                 C D  8
                                                  21

--- Page 5 ---
XC-IS21MD


    IC106         IC108         IC109         IC110         IC112          IC113
PIN VOLTAGE   PIN VOLTAGE   PIN VOLTAGE   PIN VOLTAGE   PIN VOLTAGE    PIN VOLTAGE
NO.           NO.           NO.           NO.           NO.            NO.
 1 1.6V         1  2.47V      1  2.77V     1 0V          1 1.66V         1  4.95V
 2 0.49V        2  2.63V      2  2.77V     2 3.2V        2 1.62V         2  3.96V
 3 1.61V        3  4.87V      3  3.2V      3 0V          3 1.62V         3  0V
 4 4.99V        4  2.63V      4  1.58V     4 3.2V        4 0V            4  0V
 5 4.99V        5  1.59V      5  1.58V     5 0V          5 1.67V         5  0V
 6 1.61V        6  0V         6  1.56V     6 0.11V       6 1.67V         6  0V
 7 1.62V        7  0V         7  0V        7 0V          7 1.67V         7  0V
 8 2.46V        8  4.87V      8  0V        8 0V          8 3.19V         8  0V
 9 2.51V        9  0V         9  0V                                      9  4.94V
10 0V          10 2.25V      10 0V                                      10 4.12V
11 0V          11 4.94V      11 0V                                      11 3.19V
12 2.54V       12 4.94V      12 0V                                      12 0V
13 2.45V       13 4.94V      13 0V                                      13 0V
14 1.62V       14 4.94V      14 3.2V                                    14 4.94V
15 1.62V       15 3.12V
16 1.61V       16 4.94V
17 3.17V
18 0V
19 1.61V          IC114         IC116
20 1.61V      PIN VOLTAGE   PIN VOLTAGE
21 1.61V      NO.           NO.
22 1.61V       1 0V           1  4.98V
23 1.36V       2 4.19V        2  0V
24 1.36V       3 3.21V        3  0V
25 1.61V       4 2.81V        4  4.99V
26 1.61V       5 0V           5  3.2V
27 1.63V                      6  0V
28 2.41V                      7  0.03V
29 2.55V                      8  3.18V
30 2.47V                      9  0V
31 2.48V                     10 0V
32 0V                        11 0V
33 0V                        12 0.22V
34 2.79V                     13 0V
35 2.18V                     14 0.25V
36 0V                        15 0.25V
37 1.69V                     16 2.82V
38 5.0V                      17 0.16V
39 4.99V                     18 4.94V
40 1.67V                     19 2.82V
41 1.69V                     20 1.33V
42 1.69V


                                                                                31

--- Page 6 ---
1              2              3                              4
                                                                   XC-IS21MD


                                                                                    A


                                                                    SIDE B


                                                                                    B


                                                                                    C


(ANP7303-B)

                    IC5501                       IC5502   Q5751
                                                                                    D
                  Q5506          Q5501   Q5502             Q5752 Q5701 Q5502


              1              2              3
                                                                           C
                                                                           4
                                                                               41

--- Page 7 ---
1           2             3                       4
                                               XC-IS21MD


    M FRONT PANEL ASSY
                                                           A


                                                           B


                              Q5902

                              Q5901


                                                           C


                              Q5903


                                                           D

                                 (ANP7301-B)


                 SIDE B


1           2             3
                                                  M
                                                  4
                                                      51

--- Page 8 ---
XC-IS21MD


                                                                                                                 4 Preliminary Adjustment
 Step No.           Operation Keys and Operation Method                FL Display                     Status                         Remarks
     3       Press the NAME key (until AUT YOBI is displayed).          AUT YOBI        Preliminary adjustment mode
     4       Preliminary adjustment starts when the PLAY key is           HAo :
             pressed.                                                     RFg :
                                                                          PTG :
                                                                             |
                                                                        Can't ADJ.      Defective adjustment
                                                                                        (problem with the servo system)
                                                                       COMPLETE         Adjustment end
     5       Press the STOP key.                                        AUT YOBI        Return to menu display
     6       Power OFF                                                 EEPROM W         Writing to the EEPROM
                                                                        GGF1328
                                                                       (MMD-212)

Note: When this adjustment is performed after defocus adjustment has been performed, defocus is returned to the initial status, and defocus
      adjustment must be performed.

5 Normal adjustment
 Step No.           Operation Keys and Operation Method                FL Display                     Status                         Remarks
     1       Short circuit MECH TEST MODE during the power                  EJECT      Test mode
             ON.
             (Fig.6-1)


     2       Insert the test disc GGF1328 (MMD-212).                    LOADING
                                                                        GRT AJST
     3       Press the NAME key (until AUTO AJST is displayed).        AUTO AJST       Normal adjustment mode
     4       Normal adjustment starts when the PLAY key is pressed.       PEG :
                                                                          HAG:
                                                                             |
                                                                        Can't ADJ.     Defective adjustment
                                                                                       (problem with the servo system)
                                                                       COMPLETE        Adjustment end
     5       Press the STOP key.                                       AUTO AJST       Return to menu display


6 Defocus adjustment
 Step No.         Operation Keys and Operation Method             FL Display                         Status                           Remarks
     1       Short circuit MECH TEST MODE during the power          EJECT              Test mode
             ON.
             (Fig.6-1)


     2       Insert the test disc GGF1328 (MMD-212).              LOADING
                                                                  GRT AJST
     3       Press the NAME key                                   deFO AJST
             (until deFO AJST is displayed).
     4       Press the PLAY key.                                     PEG :      Defocus mode is entered, and after automatic
                           of         c                             FESpp :     execution of normal adjustment, the C1 error at
                                                                  of000c0015    the time of focus offset 0 is displayed.
                Deforcus Value                 C1 Error Value

     5       Check the jitter value and end the adjustment when
             the intermediate jitter value is 29 nsec or less.
     6       Press the REC key.                                   of+04 c0032   The C1 error with application of a focus offset of
                                                                                about 0.4 µm on the + side is displayed.
                                                                                The jitter value (J+) at this time is recorded.


                                                                                                                                               61

--- Page 9 ---
XC-IS21MD


7.1.3 DETAILS OF ERROR DISPLAY

Error Display                            Details of Error                                                        Measure

Can't REC       ÷ DEFECT occurred 10 times continuously during REC-PLAY.                ÷ Check if there are scratches, dusts, fingerprints, or black
                ÷ Recordable cluster became 0 since DEFECT occurred during                spots on disc. Check if disc fluctuates eccentrically or
                  REC-PLAY.                                                               moves up and down largely.
                ÷ Address is unreadable. REC state can not be set for 20 seconds
                  even after try again.

Can't COPY      ÷ Determined as follows according to the channel status of the          ÷ Check if CD is copy-proof. (Example: CD-R, etc.)
                  signals input from D-IN during REC-PAUSE or REC-PLAY.
                  1. Other than audio
                  2. Other than consumer use
                  3. Copy NG due to inversion of COPY bit of CD

DIN UNLOCK      ÷ The following occurred for digital signal input from D-IN during      ÷ Check if D-IN signal line is normal.
                  REC-PAUSE, REC-PLAY, or CD FUNC playback
                  1. Digital IN PLL unlocked.
                  2. Locked at other than FS = 32, 44.1 and 48 kHz.

TOC FULL        ÷ No area for registering music number and character information        ÷ Replace with recording/playback disc with space for
                  during REC-PLAY (music name, disc number, etc.)                         registering UTOC.

UTOCER T        ÷ FTNO > LTNO.                                                          ÷ Replace with other discs to check if UTOC data is normal.
       S        ÷ FTNO ≠ 0 or 1.
       R        ÷ UTOC recorded on DISC could not be read.

UTOCER A        ÷ Start address > End address.                                          ÷ Replace with other discs to check if UTOC data is normal.

UTOCER L 0      ÷ Any one data of UTOC 0 to 4 has looped.                               ÷ Replace with other discs to check if UTOC data is normal.
         1
         2
         4

NOT AUDIO       ÷ Data not for audio is recorded for TNO track mode currently           ÷ Select other TNO or replace with other discs.
                  selected.

? DISC          ÷ Data called MINI of system ID written in ASCII codes in TOC is        ÷ Disc is outside specifications. Replace with different disc
                  incorrect.                                                              and check.
                ÷ Disc type written in TOC is not pre-mastered MD, recording MD,
                  or hybrid MD.

DISC FULL       ÷ No recordable space when attempted to set REC-PAUSE.                  ÷ Replace with different disc with recording space.

Playback MD     ÷ Disc only for playback was loaded when attempted to set REC-          ÷ Disc is for playback only. Replace with disc for recording.
                  PAUSE or edit.

PROTECTED       ÷ Attempted to record or edit even through REC-proof knob of disc       ÷ Track attempted to be edited is write-protected. Try again
                  for recording was in the REC-proof state.                               with different track.
                ÷ Attempted to edit track with write-protect according to information   ÷ Restore the REC-proof knob and try again.
                  on UTOC.

Can' t EDIT     ÷ Editing conditions were not satisfied for each editing function.      ÷ Operating method is wrong. Try again using correct
                                                                                          method.

DISC ER         ÷ Data read was incorrect or could not be read properly.                ÷ Faulty TOC or UTOC data or scratch on disc. Replaced
                ÷ Error occurred during music data recording and recording could          with other discs.
                  not be performed correctly.


[   DISC ER R
    DISC ER S
    DISC ER W
                ÷ Music data READ search time exceeded
                ÷ REC PAUSE shift abnormality (search time exceeded)
                ÷ SD WRITE (search time exceeded)                              ]
                                                                                                                                                   71

--- Page 10 ---
XC-IS21MD


7.2 PARTS
7.2.1 IC
• The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams.

•List of IC
M5M4V4400CTP-7, M56758FP, PD5523A, LR376487, BD7910FV, BR93LC56F, IR3R55M, AK4520A, CXA1821M, CXD2587Q,
PDG241.


   M5M4V4400CTP-7 (CORE MAIN ASSY : IC103)
   • DRAM
•Pin Assignment (Top View)                        •Pin Function
                                                  No.         Name                     Description            No.   Name             Description
     DQ1 1                    26 VSS
     DQ2 2                    25 DQ4               1                   DQ1                                    14        A4
                                                                              Data Input/Output                |         |    Address input
       W 3                    24 DQ3
                                                   2                   DQ2
     RAS 4                    23 CAS                                                                          18        A8
      A9 5                    22 OE
                                                   3                   W      Write control input
                                                                                                              19
                                                   4                   RAS    Line address strobe input        |
                                                                                                              21
                                                   5                   A9     Address input
                                                                                                              22        OE    Output-enable input
       A0 9                   18 A8                6
       A1 10                  17 A7                |                                                          23        CAS   Column address strobe input
                              16 A6
                                                   8
       A2 11                                                                                                  24        DQ3
       A3 12                  15 A5               9                    A0                                                     Data Input/Output
                                                                                                              25        DQ4
     VCC 13                   14 A4                |                    |     Address input
                                                  12                   A3                                     26        Vss   Ground (0 V)
                                                  13                   Vcc    Power supply voltage (+3.3 V)


•Block Diagram

                CAS 23                                                       Clock Generation Circuit
                RAS 4
                                                                                                                                   13 Vcc (3.3V)

                  W 3
                                                                                                                                   26 Vss (0V)


                                                                                 Column Decoder
                                                                                                               Input
                                                                                                               Buffer

                                                                                                                                   1 DQ1
                                                                               Sense Reflesh Amp.                                  2 DQ2
                                                                                  Input/Output                                     24 DQ3
                                                                                 Control Circuit                                   25 DQ4
                 A0 9
                 A1 10                                                                                        Output
                                 Address Buffer


                 A2 11                                                                                        Buffer
                                                        Line Decoder


                 A3 12
                 A4 14                                                              Memory Cell
                 A5 15                                                             (4194304bits)
                 A6 16
                 A7 17
                 A8 18                                                                                                             22 OE
                 A9 5


                                                                                                                                                            81

--- Page 11 ---
XC-IS21MD


     CXA1821M (CD ASSY : IC1101)
     • RF AMP. IC

•Block Diagram


                                                                                                                                            FE BIAS
                                                                LC / PD
                                            LD ON


                                                                                                          RFO
                                                                                         RFE
                     VCC


                                                                                                                                                                                                            EO
                                                                                                                                                                                         VC
                                                                                                                         FE


                                                                                                                                                                     TE
                     20                     19               18                         17                16            15                  14                       13                  12                 11


                                                                                                                                                                             ERROR AMP
                                                                                                                                                                             TRACKING
                 VCC                                                                                                         164k


                                                                                                                                                                                          BUFFER
                                                                                                                                                                                                      147
                                                                                              22k                                                                                        VC


                                                                                                                                ERROR AMP
                                                                                  RF EQ AMP


                                                                                                                                                        123k


                                                                                                                                                                                          VC
                                                                                       5.6k


                                                                                                                                                                                                             15k
                                                                                                                                FOCUS
                                                    56k


                                                                                                          25p
                                                          APC LD


                                                                                                                174k
                                                           AMP


                                                                                                                                                                                         VC
                                                                                                                                                                             123k


                                                                                                                                                        23.8k

                                                                                                                                                                     23.8k
                                                                                                     VC
                                                                                10k


                                                                                                                                                                                VCC


                                                                                                                                                                                                                 VEE
                                                                                                                               87k
                                                                                                                                            VC
                                                                                                                                                                                          30k        30k
                               56k
                                      10k

                                                    10k


                                                                                                          RF SUMMING
                 1k


                                                                                                                              25p
                                                          VREF
                                                                            VEE
                                                                                     28k


                                                                                                                                                  26k
                                                                                                              AMP


                                                                                                                                     VC
                                                          1.25V
                               VCC                                                                                                                    13k


                                                                                                                                                                            820k


                                                                                                                                                                                              820k
                                                    55k


                                                                                                     VC

                                                                                                                                                                          12p


                                                                                                                                                                                                             12p
                                                                                                                                       260k


                                                          10k
                                                                          VEE


                                                                                                                                            VEE


                                                                                                                                                                                                             260k
                                                            24k

                                                                          30k

                                                                                     24k

                                                                                               30k

                                                                                                      24k

                                                                                                                30k

                                                                                                                       24k

                                                                                                                              30k


                                                                                                                                                        VC                                       VC

                     1                      2                   3                         4                5             6                    7                       8                   9                 10
                     LD


                                            PD


                                                                A


                                                                                         B


                                                                                                          C


                                                                                                                         D


                                                                                                                                            VEE


                                                                                                                                                                     F


                                                                                                                                                                                         E


                                                                                                                                                                                                            EI


•Pin Function

No.       Pin Name    I/O                                             Function                                          No.         Pin Name                    I/O                                     Function
                                                                                                                                                                             Gain adjust the signal which was input from

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